CN207238504U - Electrode welder cap automatic splinter screening device for screening - Google Patents
Electrode welder cap automatic splinter screening device for screening Download PDFInfo
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- CN207238504U CN207238504U CN201720693595.2U CN201720693595U CN207238504U CN 207238504 U CN207238504 U CN 207238504U CN 201720693595 U CN201720693595 U CN 201720693595U CN 207238504 U CN207238504 U CN 207238504U
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Abstract
It the utility model is related to a kind of electrode welder cap automatic splinter screening device for screening, including orbit transports mechanism, screening block;The orbit transports mechanism carries out electrode cap guiding conveying, and the specific location of the orbital plane of orbit transports mechanism sets notch, and bottom of the gap is the accommodation space for recycling unqualified electrode cap;The screening block is fixed at the notch side, and screening block lower end is the minimum altitude of the qualified electrode cap set apart from the height of orbital plane.The utility model realizes the automatic screening for reprocessing electrode cap on the basis of enough accuracy is ensured, ultrahigh in efficiency and substantially need not be artificial.800/hour are can reach by repeatedly test, the breakneck acceleration of the vibrating disk sorting mechanism, screening rate is up to 98%.
Description
Technical field
A kind of electrode welder cap automatic splinter screening device for screening is the utility model is related to, for using electrode more than a period of time
Cap carries out effective screening reuse, belongs to electrode cap screening technique field.
Background technology
Electrode cap belongs to one kind of welding electrode, for the welding of resistance welding equipment, such as fixed spot welder, suspension type
Mash welder and manipulator mash welder etc., because being placed on electrode tie rod, so referred to as electrode cap.
Secondary use is carried out for the waste and old electrode cap for being used for a period of time, is many production enterprise energy-saving rings
The method for dropping and being taken desired by this is protected, can generally use the electrode cap for being more than certain numerical value for height be determined as qualified electrode
Cap, reuse is carried out after being screened.But according to existing screening mode, screening operation is cumbersome, generally takes following two
Kind method:First, manual operation is carried out by vernier caliper;2nd, screened by making sleeve disk by oneself.Carried out by vernier caliper
Manual operation error during measurement is larger, and measurement accuracy is low, while manually single measurement is time-consuming more, extremely inefficient;Sleeve disk
Certain lifting is obtained with respect to vernier caliper precision, but takes trouble, screening efficiency cannot be still fundamentally improved.Cause
How this, provide a set of efficient screening plant of electrode welder cap, becomes the technical barrier that this area is badly in need of solving.
Utility model content
In order to overcome disadvantage mentioned above, vibrating-disk automatic screening mechanism of the utility model based on electric and magnetic oscillation principle, leads to
Adjustable height block is crossed automatically highly to screen electrode cap, it is select qualification electrode cap can pass through guide groove into
Enter the hopper being pre-placed.On the basis of efficiency is substantially improved, the precision of the automatic screening mechanism has also obtained further
Ensure.
The utility model specifically uses following technical scheme:
A kind of electrode welder cap automatic splinter screening device for screening, including orbit transports mechanism, screening block 12;The orbit transports machine
Structure carries out electrode cap guiding conveying, and the specific location of the orbital plane of orbit transports mechanism sets notch, bottom of the gap be for
Recycle the accommodation space of unqualified electrode cap;The screening block 12 is fixed at the notch side, screens under block 12
The height held apart from orbital plane is the minimum altitude of the qualified electrode cap set.
Further, the orbit transports mechanism includes electromagnet 1, armature 3, screening hopper bottom plate 4;The electromagnet 1
With 3 face of armature, armature 3 is arranged on the lower part of screening hopper bottom plate 4 and is tilted upward along the direction of conveying, screens hopper bottom plate
4 lower parts are fixedly connected with flat spring 2, and with armature 3 high-frequency suction, disconnected action occur for the electromagnet 1, and flat spring 2 can be sent out therewith
Raw elastic deformation simultaneously drives screening hopper bottom plate 4 to produce dither, and vibration and edge can be produced in this effect of vibration bottom electrode cap
Direction initialization advance.
Further, the orbit transports mechanism helically upward structure.
Further, the screening block 12 is equipped with height and adjusts location structure, according to the qualified electrode cap of setting
Minimum altitude adjusts the height of the screening block 12.
Further, the height, which adjusts location structure, includes a waist-shaped hole.
Further, the width of the orbital plane is equal or slightly larger than the outside diameter of the electromagnetism cap.
Further, the width of the notch is more than the width of half orbital plane.
Further, orbital plane corresponding with the gap portions has the gradient to notch direction diagonally downward.
Further, the end of the orbital plane is connected with qualified motor cap collecting mechanism.
Further, the screening block 12 is equipped with radiai adjustment location structure 12a, according to the qualified electrode cap of setting
Outside diameter adjust the radiai adjustment location structure 12a.
The beneficial effects of the present invention are:
1) realize for can reuse electrode cap automatic screening;
2) screening efficiency is high and substantially need not be artificial;
3) 800/hour are can reach, screen success rate by repeatedly test, the breakneck acceleration of the vibrating disk sorting mechanism
Up to 98%;
4) orbit transports mechanism is ingenious in design, reasonable using structures such as electromagnet, armature, flat springs;
5) possible angle and height fall of inclined guide groove, it can be ensured that electrode cap is vertical upright state entry altitude
Sorting mechanism, the electrode cap of posture unqualified (stand upside down, lay across) carry out postsearch screening into feed box, the uniformity of screening and reliable
Property is higher.
6) screening block is fixed by kidney slot, and kidney slot can adjust screening dog height, radially installed position
Section, to adapt to different screening requirement for height and different diameter specifications electrode cap, by the sorting mechanism, size qualification rate is final
Up to 99.5%.
Brief description of the drawings
Fig. 1 is wherein one section of front view of the utility model electrode welder cap automatic splinter screening device for screening.
Fig. 2 is the schematic diagram of orbit transports mechanism and the electrode cap under the various states of its upper part.
Fig. 3 is the gap portions and electrode cap thereon and the screening isostructural schematic diagram of block of orbital plane.
Fig. 4 is the stereogram that the utility model electrode welder cap automatic splinter screening device for screening is located at orbital plane gap portions.
In figure, 1. electromagnet, 2. flat springs, 3. armature, 4. screening hopper bottom plates, 5. electrode caps, the electricity of 6. handstand states
Polar cap, 7. electrode caps for laying across state, the electrode cap of 8. vertical states, 9. oriented grooves, 10. posture qualification electrode caps, 11.
Guide groove, 12. screening blocks, 12a. radiai adjustment waist-shaped holes, 12b. highly adjust waist-shaped hole, 12c. fixing bolts.
Embodiment
The utility model is further illustrated with specific embodiment below in conjunction with the accompanying drawings:
Referring to Fig. 1, electromagnet 1 produces alternating magnetic field under the effect of 220V AC powers in figure, electric under the magnetic fields
High-frequency suction, disconnected action can occur with armature 3 for magnet, and elastic deformation can therewith occur for flat spring 2 and drive to screen hopper bottom plate
Produce dither.Design bottom plate is obliquity structure, can advance in effect of vibration bottom electrode cap along direction initialization and carry out electricity
The adjustment of polar cap posture.
Referring to Fig. 2, under vibrating disk effect, electrode cap is moved along guide groove 11, into posture sorting mechanism.Electrode cap into
The electrode cap 6 of handstand state, the electrode cap 7 for state of laying across, the various postures such as electrode cap 8 of vertical state can be had by entering posture,
Require electrode cap posture to be necessary for vertical state when we screen electrode cap, design oriented groove, angle of inclination generally may be used
Think 10 degree (angles between the vertical direction of bottom plate), height fall 10mm, it can be ensured that when electrode cap enters sorting mechanism
For vertical state, the underproof electrode cap of posture can drop in screening hopper and carry out postsearch screening.
Referring to Fig. 3, vertical state electrode cap is moved along guide groove, and during by accumulator tank, qualified electrode cap is due to there is screening
Block 12 blocks side and passes through, the qualified electrode cap by screening by guide groove after enter the hopper that is pre-placed.
Unqualified electrode cap from the indentation, there in figure due to that, there are height gap, can drop to accumulator tank automatically between screening block
In.
Referring to Fig. 4, the screening operation of qualified electrode cap is highly completed by measuring electrode cap, to adapt to different model
The screening criteria of the different height of electrode cap, can adjust kidney slot 12b with design height, can adjust screening block to suitable height
After degree, fixed with bolt 12c.At the same time to adapt to the electrode cap of the different-diameter of more different sizes, it can also design and radially adjust
Save kidney slot 12a.
The basic principle of the utility model is:Under alternating current effect, the high-frequency that is produced between coil 1 and armature 3
Suction, disconnected action promote flat spring to produce a high-frequency elastic deformation so that the vibration of a high frequency time is formed, in the vibrations
Under the action of electrode cap can advance along guide groove direction and carry out the pose adjustment of electrode cap.Electrode cap posture is sieved
Choosing, designs oriented groove, designs rational angle of inclination and height fall, it can be ensured that electrode cap enters for vertical upright state
Height sorting mechanism, various postures unqualified postures such as () standing upside down, lay across or has the electrode cap of larger wear intensity into feed box
Postsearch screening is carried out, according to experimental result, carries out the pick ratio of electrode cap after five wheels screen up to 98%.Screening block 12 passes through
Kidney slot is fixed, and screening dog height, radially installed position can be adjusted in kidney slot, to adapt to different screening height
It is required that and different diameter specifications electrode cap, by the sorting mechanism, size qualification rate is up to 99.5%.
The utility model realizes the automatic screening for reprocessing electrode cap on the basis of enough accuracy is ensured, ultrahigh in efficiency and
Substantially need not be artificial.800/hour are can reach by repeatedly test, the breakneck acceleration of the vibrating disk sorting mechanism, screening
Accuracy is up to 98%.
Above is the preferred embodiment of the utility model, those of ordinary skill in the art can also carry out respectively on this basis
Kind conversion improves, and on the premise of the total design of the utility model is not departed from, these conversion or improvement should all belong to this reality
Within the scope of new be claimed.
Claims (10)
- A kind of 1. electrode welder cap automatic splinter screening device for screening, it is characterised in that:Including orbit transports mechanism, screening block (12);The orbit transports mechanism carries out electrode cap guiding conveying, and the specific location of the orbital plane of orbit transports mechanism, which is set, to be lacked Mouthful, bottom of the gap is the accommodation space for recycling unqualified electrode cap;The screening block (12) is fixed at described lack Mouth side, screening block (12) lower end are the minimum altitude of the qualified electrode cap set apart from the height of orbital plane.
- 2. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:The orbit transports mechanism includes Electromagnet (1), armature (3), screening hopper bottom plate (4);The electromagnet (1) and armature (3) face, armature (3) are arranged on sieve The lower part of sorting bottom plate (4) is simultaneously tilted upward along the direction of conveying, and screening hopper bottom plate (4) lower part is fixed with flat spring (2) With armature (3) high-frequency suction, disconnected action occur for connection, the electromagnet (1), and elastic deformation can occur for flat spring (2) simultaneously therewith Drive screening hopper bottom plate (4) to produce dither, vibration can be produced and along direction initialization in this effect of vibration bottom electrode cap Advance.
- 3. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:The orbit transports mechanism is in spiral shell The structure spun up.
- 4. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:Set on the screening block (12) There is height to adjust location structure (12b), the screening block (12) is adjusted according to the minimum altitude of the qualified electrode cap of setting Highly.
- 5. electrode welder cap automatic splinter screening device for screening as claimed in claim 4, it is characterised in that:The height adjusts location structure Including a waist-shaped hole.
- 6. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:The width of the orbital plane is equal to Or the outside diameter slightly larger than electrode welder cap.
- 7. electrode welder cap automatic splinter screening device for screening as claimed in claim 6, it is characterised in that:The width of the notch is more than two The width of/mono- orbital plane.
- 8. electrode welder cap automatic splinter screening device for screening as claimed in claim 6, it is characterised in that:It is corresponding with the gap portions Orbital plane has the gradient to notch direction diagonally downward.
- 9. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:The end of the orbital plane and conjunction Lattice motor cap collecting mechanism connects.
- 10. electrode welder cap automatic splinter screening device for screening as claimed in claim 1, it is characterised in that:On the screening block (12) Equipped with radiai adjustment location structure (12a), the radiai adjustment location structure is adjusted according to the outside diameter of the qualified electrode cap of setting (12a)。
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CN201720693595.2U CN207238504U (en) | 2017-06-15 | 2017-06-15 | Electrode welder cap automatic splinter screening device for screening |
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CN201720693595.2U CN207238504U (en) | 2017-06-15 | 2017-06-15 | Electrode welder cap automatic splinter screening device for screening |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109365326A (en) * | 2018-10-25 | 2019-02-22 | 珠海格力智能装备有限公司 | elbow screening device |
CN112571158A (en) * | 2020-12-09 | 2021-03-30 | 广汽乘用车有限公司 | Electrode grinding device and grinding method thereof |
CN113522747A (en) * | 2021-07-20 | 2021-10-22 | 崔双双 | Medical bottle separation and recovery device capable of achieving automatic screening |
-
2017
- 2017-06-15 CN CN201720693595.2U patent/CN207238504U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109365326A (en) * | 2018-10-25 | 2019-02-22 | 珠海格力智能装备有限公司 | elbow screening device |
CN112571158A (en) * | 2020-12-09 | 2021-03-30 | 广汽乘用车有限公司 | Electrode grinding device and grinding method thereof |
CN113522747A (en) * | 2021-07-20 | 2021-10-22 | 崔双双 | Medical bottle separation and recovery device capable of achieving automatic screening |
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