CN207216357U - A kind of intelligent management system for air compression station - Google Patents
A kind of intelligent management system for air compression station Download PDFInfo
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- CN207216357U CN207216357U CN201721190038.5U CN201721190038U CN207216357U CN 207216357 U CN207216357 U CN 207216357U CN 201721190038 U CN201721190038 U CN 201721190038U CN 207216357 U CN207216357 U CN 207216357U
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- air
- compression station
- air compression
- intelligent management
- management system
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Abstract
The utility model discloses a kind of intelligent management system for air compression station, it includes air compression station, industrial computer, cloud platform and some mobile terminals, the air compression station includes some air-compressor sets and some detecting elements, the detecting element includes but is not limited to Temperature Humidity Sensor, gas flowmeter, pressure sensor and electric energy meter, the industrial computer is embedded with data acquisition module, touch-screen and network communication module, the cloud platform is embedded with data processing module, operational factor setup module and web service module, and, the air-compressor set and detecting element communicate to connect with the industrial computer, the industrial computer is connected with cloud platform by network service, the mobile terminal is connected with cloud platform by network service.Intelligent management system described in the utility model, monitoring in real time can be realized to the operation conditions of air compression station, and can realize that Remote Dynamic sets operational factor and the long-range intelligent management function such as send a warning message.
Description
Technical field
The utility model is to be related to a kind of intelligent management system for air compression station, belongs to energy management technology neck
Domain.
Background technology
Air compression station, it is exactly briefly the set of system of compressed air centralizedly supply, is by the air of atmospheric pressure
Boil down to elevated pressures are conveyed to pneumatic system as power source.Because compressed air has inexhaustible, nexhaustible, energy-conservation
The advantageous advantage such as environmental protection, therefore it is widely used in medicine, food, machinery, electronics, plastic cement, weaving, electric power, building materials etc.
In all trades and professions.
And to realize air compression station good operation and optimized operation efficiency and energy-saving effect, it is necessary to empty to forming compression
The operation conditions and running environment of each component devices at gas station gather and monitor in real time, but traditional method is to rely on manually to enter
Row data acquisition and monitoring, it is slow response speed to be present, and misuse rate is high, the open defects such as operating efficiency is low.Therefore, with the modern times
Intelligent and networking technology development, there is an urgent need to research and develop it is a kind of can be to the operation for each component devices for forming air compression station
Situation and running environment realize the intelligent management system of online real time collecting and monitoring and alarm function.Although now to sky
The monitoring technology of press group, but such technology can not be realized and carry out online real time collecting and monitoring to whole air compression station, with
Cause can not realize intelligent management purpose；Especially, different technological standards can have otherness to the demand of compressed air how
According to the operation conditions of each equipment in actual condition real-time monitoring air compression station, with the premise of source of the gas needed for production is met
The saving of maximum power can be realized, realizes optimum energy-saving effect, there is presently no good solution；In addition, different industries
Work condition environment it is different, air compression station is adapted to different running environment, electromagnetism interference, high/low temperature, communication believed
Situations such as number unstable, and the problem that this area Kei need to solve.
Utility model content
In view of the above-mentioned problems existing in the prior art, the purpose of this utility model be to provide it is a kind of can be to air compression station
Operation conditions realizes the intelligent management system for air compression station of online real time collecting and regulation and control and remote alarm function, with
Reach optimum energy-saving effect and stable operation requirement.
To achieve the above object, the utility model adopts the following technical scheme that：
A kind of intelligent management system for air compression station, including air compression station, if the air compression station includes
Dry air-compressor set and some detecting elements, the detecting element include but is not limited to Temperature Humidity Sensor, gas flowmeter, pressure
Sensor and electric energy meter, it is characterised in that：Also include industrial computer, cloud platform and some mobile terminals, the industrial computer is embedded with
Data acquisition module, touch-screen and network communication module, the cloud platform is embedded with data processing module, operational factor sets mould
Block and web service module；Also, the air-compressor set and detecting element communicate to connect with the industrial computer, the industrial computer
It is connected with cloud platform by network service, the mobile terminal is connected with cloud platform by network service.
A kind of embodiment, the air compression station also include external frequency converter, the external frequency converter respectively with industry control
Machine and any one air-compressor set communication connection, and communication isolation module is provided between external frequency converter and industrial computer, with
For reducing electromagnetic interference, the stability of data transfer is improved.
Another embodiment, in the air compression station, at least an air-compressor set is integrated with built-in frequency converter.
Another embodiment, in the air compression station, while it is provided with external frequency converter and built-in frequency converter.
A kind of preferred scheme, communication isolation module is provided between air-compressor set and industrial computer, is done for reducing electromagnetism
Disturb, improve the correctness that the stability of data transfer and control instruction perform；If industrial production environment is without electromagnetic interference or electricity
Magnetic disturbance is smaller, can also be not provided with communication isolation module, to reduce cost.
A kind of preferred scheme, communication isolation module is provided between electric energy meter and industrial computer.
Further preferred scheme, the communication isolation module are RS485 communication isolation modules.
A kind of embodiment, the air compression station also include some cooling driers, the cooling driers with the industrial computer
Communication connection.
A kind of preferred scheme, the industrial computer are provided with failure reset button.
A kind of preferred scheme, the network communication module are 3G or/and 4G networks.
A kind of preferred scheme, the cloud platform are also embedded with energy consumption calculation module, and the energy consumption calculation module includes using gas
Amount calculates, and power consumption calculates, the mathematic interpolation of actual pneumoelectric ratio calculation and actual pneumoelectric ratio and benchmark pneumoelectric ratio.Pass through
Compare the size of actual pneumoelectric ratio and benchmark pneumoelectric ratio, can determine whether to save；If actual pneumoelectric ratio is less than reference gas
Electric ratio, illustrate that energy consumption is small, generate energy-saving effect；Conversely, if actual pneumoelectric ratio is more than benchmark pneumoelectric ratio, illustrate energy consumption
Greatly, power conservation requirement is not met.
A kind of preferred scheme, the web service module have SMS notification, wechat notice and E-mail Message Function.
Compared to prior art, advantageous effects of the present utility model are：
Intelligent management system described in the utility model, monitoring in real time can be realized to the operation conditions of air compression station, and
It can realize that Remote Dynamic sets operational factor and remotely sent a warning message according to actual operating mode；Especially, when the cloud
When platform is embedded with energy consumption calculation module simultaneously, also operation ginseng can be made by understanding the energy consumption of air compression station in real time
Several reasonable dispositions makes to reach optimum energy-saving effect, and enterprise is at utmost reduced to be had using the cost in compressed-air power source
Great importance and practical value.Therefore, the utility model achieves conspicuousness progress relative to prior art.
Brief description of the drawings
Fig. 1 is a kind of structural representation for intelligent management system for air compression station that embodiment 1 provides；
Fig. 2 is a kind of structural representation for intelligent management system for air compression station that embodiment 2 provides；
Fig. 3 is a kind of structural representation for intelligent management system for air compression station that embodiment 3 provides；
Fig. 4 is a kind of structural representation for intelligent management system for air compression station that embodiment 4 provides.
Label is schematically as follows in figure：1st, air compression station；11st, air-compressor set；12nd, detecting element；121st, temperature and humidity sensing
Device；122nd, gas flowmeter；123rd, pressure sensor；124th, electric energy meter；13rd, external frequency converter；14th, communicated with external frequency converter
Believe the communication isolation module of connection；15th, the communication isolation module being connected is communicated with electric energy meter；16th, built-in frequency converter；17th, with
Air-compressor set communicates the communication isolation module of connection；18th, cooling driers；2nd, industrial computer；21st, data acquisition module；22nd, touch
Screen；23rd, network communication module；24th, failure reset button；3rd, cloud platform；31st, data processing module；32nd, operational factor sets mould
Block；33rd, web service module；34th, energy consumption calculation module；4th, mobile terminal.
Embodiment
The technical solution of the utility model is described in further detail below in conjunction with drawings and examples.
Embodiment 1
Refer to shown in Fig. 1：A kind of intelligent management system for air compression station that the present embodiment provides, including, institute
Stating air compression station 1 includes some air-compressor sets 11 and some detecting elements 12, and the detecting element 12 includes but is not limited to temperature
Humidity sensor 121, gas flowmeter 122, pressure sensor 123 and electric energy meter 124, the industrial computer 2 are embedded with data and adopted
Collect module 21, touch-screen 22 and network communication module 23, the cloud platform 3 is embedded with data processing module 31, operational factor is set
Module 32 and web service module 33 are put, the air-compressor set 11 and detecting element 12 communicate to connect with the industrial computer 2, institute
State industrial computer 2 to be connected by network service with cloud platform 3, the mobile terminal 4 is connected with cloud platform 3 by wireless communication
Connect.
By make all air-compressor sets 11 in air compression station 1 and all detecting elements 12 by data wire (such as：
RS485 buses) communicated to connect with industrial computer 2, so that industrial computer 2 can gather air-compressor set 11 and all detecting elements 12 in real time
Run signal and by network (preferably 3G or/and 4G networks) real-time Transmission to cloud platform 3, by the data in cloud platform 3
After processing module 31 is digitized processing, then by wireless network transmissions to mobile terminal 4 (such as：The mobile phone of related personnel,
Flat board, notebook computer etc.), related personnel is understood the running situation of air compression station 1 whenever and wherever possible.
When the cloud platform 3 is embedded with energy consumption calculation module 34 simultaneously, the energy consumption calculation module 34 includes gas consumption
Calculate (i.e.：The start-stop difference of reading of all gas flowmeter 122 is mutually added up), power consumption calculates (i.e.：By all electric energy meters 124
Spike Pinggu start-stop difference of reading mutually add up), actual pneumoelectric ratio calculation is (i.e.：Actual power consumption reading is multiplied by the electricity of electric energy meter
Current transformer multiple again divided by actual gas consumption) and actual pneumoelectric ratio and benchmark pneumoelectric ratio mathematic interpolation (i.e.：It will calculate
Actual pneumoelectric ratio subtract benchmark pneumoelectric ratio)；Because pneumoelectric ratio is to represent to produce the consumption needed for the gas of a unit
Electricity, therefore by the size of actual pneumoelectric ratio and benchmark pneumoelectric ratio, can determine whether to save.If actual pneumoelectric ratio
Value is less than benchmark pneumoelectric ratio (i.e.：0) difference of actual pneumoelectric ratio and benchmark pneumoelectric ratio is less than, illustrate that energy consumption is small, produces
Energy-saving effect；Conversely, if actual pneumoelectric ratio is more than benchmark pneumoelectric ratio (i.e.：Actual pneumoelectric ratio and benchmark pneumoelectric ratio
Difference be more than 0), illustrate that energy consumption is big, do not meet power conservation requirement, now, cloud platform administrative staff can be in cloud platform to sky
The operational factor of press group 11 is reconfigured and changed, and by amended trip information by network transmission to work
Control machine 2, air-compressor set 11 is fed back to by industrial computer 2 and enters Mobile state adjustment.If the operation knot after being reconfigured to operational factor
, still there is the problem of energy consumption is big in fruit, and the administrative staff of cloud platform 3 can be alerted to related maintenance personnel by web service module 33；
If cloud platform administrative staff think that problem is very serious, can also send simultaneously it is out of service instruct to industrial computer 2, realize promptly from
Dynamic early warning operation.
Embodiment 2
Refer to shown in Fig. 2：A kind of intelligent management system for air compression station that the present embodiment provides, with embodiment
1 differs only in：The air compression station 1 also includes external frequency converter 13, the external frequency converter 13 both with any one
Air-compressor set 11 communicates to connect, while is also communicated to connect by communication isolation module 14 and industrial computer 2.Also, all electric energy meters
124 are communicated to connect by communication isolation module 15 and industrial computer 2.
Remaining content of intelligent management system described in the present embodiment is identical with described in embodiment 1.
The administrative staff of cloud platform 3 can reconfigure in cloud platform 3 to the operational factor of external frequency converter 13
With repair
Change, and by amended trip information by network transmission to industrial computer 2, fed back to by industrial computer 2 external
Frequency converter 13 enters Mobile state adjustment.If, still there is the problem of energy consumption is big in the operation result after being reconfigured to operational factor,
Cloud platform 3 can be alerted to related maintenance personnel by web service module 33.
The present embodiment can effectively evade external frequency converter 13 and electric energy meter 124 by setting up communication isolation module 14 and 15
Caused data can not gather and send by Electromagnetic Interference, or data distortion, the problems such as being delayed serious or interruption is transmitted, can
Ensure the stability of the operation of air-compressor set 11 and the accuracy of electric energy meter reading.Therefore, one kind that the present embodiment is provided is used for
The intelligent management system of air compression station, be particularly suitable for the strong industry of electromagnetic interference (such as：Metal-processing industry) in use.
Embodiment 3
Refer to shown in Fig. 3：A kind of intelligent management system for air compression station that the present embodiment provides, with embodiment
1 differs only in：An at least air-compressor set 11 is integrated with built-in frequency converter 16；Also, all electric energy meters 124 are by logical
Letter isolation module 15 communicates to connect with industrial computer 2.
If industrial production environment electromagnetic interference is larger, can make all air-compressor sets 11 by communication isolation module 17 with
Industrial computer 2 communicates to connect, and to reduce electromagnetic interference, improves the correctness that the stability of data transfer and control instruction perform；Such as
Fruit industrial production environment is smaller without electromagnetic interference or electromagnetic interference, can not set communication isolation module, to reduce cost.
Remaining content of intelligent management system described in the present embodiment is identical with described in embodiment 1.
The present embodiment can both ensure the stable fortune of air-compressor set 11 by integrating built-in frequency converter 16 in air-compressor set 11
OK, it can avoid taking the interior space of air compression station 1 again, make the structure of air compression station 1 compacter, the scope of application is more
Extensively.
Embodiment 4
Refer to shown in Fig. 4：A kind of intelligent management system for air compression station that the present embodiment provides, with embodiment
2 differ only in：The air compression station 1 also includes some cooling driers 18, all cooling driers 18 with the communication link of industrial computer 2
Connect.
Remaining content of intelligent management system described in the present embodiment is identical with described in embodiment 2.
The present embodiment in air compression station 1 by setting up cooling driers 18, go for the humidity of compressed air and
Temperature have certain requirements enterprise application.
In addition：
Communication isolation module 14 and 15 and 17 described in the utility model is RS485 communication isolation modules, such as：Can
Using I-7510AR isolation modules.
The web service module 33 has SMS notification, wechat notice and E-mail Message Function.
The industrial computer 2 is provided with failure reset button 24, for manually carrying out failure reset operation at the scene.
The air compression station, external frequency converter and built-in frequency converter can also be provided with simultaneously.
It is last it is necessarily pointed out that：It the foregoing is only the preferable embodiment of the utility model, but this
The protection domain of utility model is not limited thereto, and any one skilled in the art discloses in the utility model
In technical scope, the change or replacement that can readily occur in should all be covered within the scope of protection of the utility model.
Claims (10)
1. a kind of intelligent management system for air compression station, including air compression station, the air compression station includes some
Air-compressor set and some detecting elements, the detecting element include Temperature Humidity Sensor, gas flowmeter, pressure sensor and electricity
Energy table, it is characterised in that：Also include industrial computer, cloud platform and some mobile terminals, the industrial computer is embedded with data acquisition module
Block, touch-screen and network communication module, the cloud platform are embedded with data processing module, operational factor setup module and web clothes
Business module；Also, the air-compressor set and detecting element communicate to connect with the industrial computer, the industrial computer leads to cloud platform
Network service connection is crossed, the mobile terminal is connected with cloud platform by network service.
2. the intelligent management system according to claim 1 for air compression station, it is characterised in that：The compressed air
Standing also includes external frequency converter, and the external frequency converter communicates to connect with industrial computer and any one air-compressor set respectively, and
Communication isolation module is provided between external frequency converter and industrial computer.
3. the intelligent management system according to claim 1 or 2 for air compression station, it is characterised in that：The compression
In air station, at least an air-compressor set is integrated with built-in frequency converter.
4. the intelligent management system according to claim 3 for air compression station, it is characterised in that：Air-compressor set with
Communication isolation module is provided between industrial computer.
5. the intelligent management system according to claim 1 for air compression station, it is characterised in that：In electric energy meter and work
Communication isolation module is provided between control machine.
6. according to the intelligent management system for air compression station described in claim 2 or 4 or 5, it is characterised in that：It is described logical
Letter isolation module is RS485 communication isolation modules.
7. the intelligent management system according to claim 1 or 2 for air compression station, it is characterised in that：The compression
Air station also includes some cooling driers, and the cooling driers communicate to connect with the industrial computer.
8. the intelligent management system according to claim 1 for air compression station, it is characterised in that：On the industrial computer
Provided with failure reset button.
9. the intelligent management system according to claim 1 for air compression station, it is characterised in that：The cloud platform is also
Energy consumption calculation module is embedded with, the energy consumption calculation module calculates including gas consumption, and power consumption calculates, actual pneumoelectric ratio calculation
And the mathematic interpolation of actual pneumoelectric ratio and benchmark pneumoelectric ratio.
10. the intelligent management system according to claim 1 for air compression station, it is characterised in that：The web services
Module has SMS notification, wechat notice and E-mail Message Function.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721190038.5U CN207216357U (en) | 2017-09-18 | 2017-09-18 | A kind of intelligent management system for air compression station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721190038.5U CN207216357U (en) | 2017-09-18 | 2017-09-18 | A kind of intelligent management system for air compression station |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109165859A (en) * | 2018-09-05 | 2019-01-08 | 王立水 | A kind of energy conservation sharing business method of the compressed air energy efficiency management based on Internet of Things |
| CN114637249A (en) * | 2020-12-15 | 2022-06-17 | 东莞市华科环境科技有限公司 | Centralized remote management system for air compressor station |
| CN117311430A (en) * | 2023-11-29 | 2023-12-29 | 广东鑫钻节能科技股份有限公司 | Energy-saving digital energy air compression station control system |
-
2017
- 2017-09-18 CN CN201721190038.5U patent/CN207216357U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109165859A (en) * | 2018-09-05 | 2019-01-08 | 王立水 | A kind of energy conservation sharing business method of the compressed air energy efficiency management based on Internet of Things |
| CN109165859B (en) * | 2018-09-05 | 2021-08-24 | 王立水 | Energy-saving sharing business method for compressed air energy efficiency management based on Internet of things |
| CN114637249A (en) * | 2020-12-15 | 2022-06-17 | 东莞市华科环境科技有限公司 | Centralized remote management system for air compressor station |
| CN117311430A (en) * | 2023-11-29 | 2023-12-29 | 广东鑫钻节能科技股份有限公司 | Energy-saving digital energy air compression station control system |
| CN117311430B (en) * | 2023-11-29 | 2024-02-20 | 广东鑫钻节能科技股份有限公司 | Energy-saving digital energy air compression station control system |
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