CN207212646U - A kind of intelligent air compressor energy saver - Google Patents
A kind of intelligent air compressor energy saver Download PDFInfo
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- CN207212646U CN207212646U CN201721154213.5U CN201721154213U CN207212646U CN 207212646 U CN207212646 U CN 207212646U CN 201721154213 U CN201721154213 U CN 201721154213U CN 207212646 U CN207212646 U CN 207212646U
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- air
- compressor
- pressure acquisition
- compressor set
- server
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- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000003745 diagnosis Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- VEMKTZHHVJILDY-UHFFFAOYSA-N resmethrin Chemical compound CC1(C)C(C=C(C)C)C1C(=O)OCC1=COC(CC=2C=CC=CC=2)=C1 VEMKTZHHVJILDY-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a kind of intelligent air compressor energy saver, the air accumulator being connected including air-compressor set and with air-compressor set, wireless collection controller and client, the air-compressor set is provided with multigroup, and the inlet end of every group of air-compressor set is connected by pipeline with the air accumulator, the air accumulator is independently arranged the pressure acquisition table for pressure acquisition on corresponding every group of air-compressor set, the pressure acquisition table is connected by cable with the wireless collection controller, frequency converter is connected with the air-compressor set, the frequency converter is connected by wire with the wireless collection controller circuitry, the signal output part of the wireless collection controller is connected with server by fire wall.The information such as pressure, motor operating parameter of the fast automatic collection air compressor air storage tank of the utility model, there is provided the inquiry of historical data function, Monitoring Data can be preserved for a long time, facilitate enterprise to inquire about the tracking and managing with creation data at any time.
Description
Technical field
Air compressor field of energy-saving technology is the utility model is related to, specially a kind of intelligent air compressor energy saver.
Background technology
Air compressor is a kind of equipment to compressed gas.Air compressor is similar with water pump structure.Most of skies
Air compressor is reciprocating-piston, rotating vane or rotary screw.Centrifugal compressor is very big application program.Air compressor machine
It is widely used in the links of life production as a kind of conversion equipment of pneumatic power source, such as building, steel, adopts
The industries such as ore deposit, chemical industry.The market scale of the air compressor industry in China be more than 8% speedup increase, 2010-2011
Growth rate has been even more than 28%, and market scale expansion is rapid.It is however, very long by one in the so huge in the market of scale, past
The section time grasps most markets by overseas-funded enterprise.Shown according to prediction network data, 2009 years, China's air compressor industry
Close to 90%, it is about 6,000,000,000 yuan to realize income from sales total value, is accounted for complete for shared nearly 400 of manufacturing enterprise, wherein interior-capital-enterprise's quantity
The 40% of industry；For overseas-funded enterprise's quantity close to 10%, it is about 9,000,000,000 yuan to realize income from sales total value, accounts for the 60% of the whole industry, greatly
Type industrial air compressor group power consumption is big, is usually by the way of artificial management and control during use, substantial amounts of energy waste be present.
Utility model content
The purpose of this utility model is to provide a kind of intelligent air compressor energy saver, to solve to carry in above-mentioned background technology
The problem of going out.
To achieve the above object, the utility model provides following technical scheme：A kind of intelligent air compressor energy saver, including
The air-compressor set and air accumulator being connected with air-compressor set, wireless collection controller and client, the air-compressor set are provided with
It is multigroup, and the inlet end of every group of air-compressor set is connected by pipeline with the air accumulator, the air accumulator is in corresponding every group of pneumatics
The pressure acquisition table for pressure acquisition is independently arranged on unit, the pressure acquisition table is wirelessly adopted by cable with described
Collect controller connection, frequency converter is connected with the air-compressor set, the frequency converter is controlled by wire and the wireless collection
Device circuit connects, and the signal output part of the wireless collection controller is connected with server by fire wall, the server
Signal output part is connected by GPRS signals with the client wireless.
Preferably, the server includes big data server and modeling diagnosis server.
Preferably, the client is any one in smart mobile phone, PDA, PC and tablet personal computer.
Preferably, the pressure acquisition table uses YTX-100B/160B gas pressure acquisition tables.
Preferably, the big data server is used for the real-time monitoring data for receiving pressure acquisition table, models diagnostic service
The data that device is used in modeling analysis big data server, most energy-saving scheme is generated, send start and stop information to wireless collection and control
Device.
Compared with prior art, the beneficial effects of the utility model are：
1st, the utility model greatly reduces the frequency of motor regulation and control, rule of thumb estimates, by by current one day 60 times
It is reduced to one day several times, strong protection motor is estimated at least more than 0.5 times of extension device service life by this.
2nd, the more accurate rational control methods of the utility model, avoid the simple regulation and control of " point-to-point ", based on more closing
The regulation and control section of reason, on the basis of current energy-conservation situation, estimate to reduce again and waste, energy-conservation more than 40%.
3rd, the utility model real time data monitors, and is advantageous to the changing rule of accurate perception air compressor machine pressure, is easy to do respectively
Kind analyzing and diagnosing, while computer terminal and cell phone application mode are provided so that application more facilitates feasible.
Brief description of the drawings
Fig. 1 is a kind of intelligent air compressor energy saver overall structure diagram of the utility model；
Fig. 2 is a kind of intelligent air compressor energy saver server module schematic diagram of the utility model.
In figure：10- air accumulators；11- pressure acquisition tables；12- air-compressor sets；13- frequency converters；14- wireless collection controllers；
15- fire walls；16- servers；161- models diagnosis server；162- big data servers；17- clients.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Fig. 1-2 is referred to, the utility model provides a kind of technical scheme：A kind of intelligent air compressor energy saver, including sky
The press group 12 and air accumulator 10 being connected with air-compressor set 12, wireless collection controller 14 and client 17, the air compressor machine
Group 12 is provided with multigroup, and the inlet end of every group of air-compressor set 12 is connected by pipeline with the air accumulator 10, the air accumulator
10 are independently arranged the pressure acquisition table 11 for pressure acquisition, the pressure acquisition table 11 on corresponding every group of air-compressor set 12
It is connected by cable with the wireless collection controller 14, frequency converter 13, the frequency conversion is connected with the air-compressor set 12
Device 13 is connected by wire with the circuit of wireless collection controller 14, and the signal output part of the wireless collection controller 14 leads to
Cross fire wall 15 and be connected with server 16, the signal output part of the server 16 passes through GPRS signals and the nothing of client 17
Line connects.
The server 16 includes big data server 162 and modeling diagnosis server 161；The client 17 is intelligence
Any one in mobile phone, PDA, PC and tablet personal computer；The pressure acquisition table 11 is adopted using YTX-100B/160B gas pressures
Collect table；The big data server 162 is used for the real-time monitoring data for receiving pressure acquisition table, and modeling diagnosis server 161 is used
Data in modeling analysis big data server 162, most energy-saving scheme is generated, send start and stop information to wireless collection controller
14。
Operation principle：The information such as pressure, motor operating parameter of the fast automatic collection air compressor air storage tank of the utility model,
The inquiry of historical data function is provided, Monitoring Data can be preserved for a long time, facilitates enterprise to inquire about at any time and is chased after with creation data
Track management；With bound warning function, can carry out opening and closing automatically motor by setting, the work(for possessing grading control
Energy.Simultaneously sound and light of alarm can be provided and warning message is passed through into short message sending to equipment in time with scene on Website page
On administrative staff's mobile phone, it is easy to equipment management personnel very first time management equipment；Realize to press remote auto start-stop frequency conversion
Control, can Intelligent Recognition motor operating state and according to be actually needed control multiple air compressors switch or power adjusting, ensure
Air accumulator constant pressure is adjusted, and realizes single-stage, multi-stage pressure regulating management.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of intelligent air compressor energy saver, including air-compressor set (12) and the air accumulator that is connected with air-compressor set (12)
(10), wireless collection controller (14) and client (17), it is characterised in that：The air-compressor set (12) be provided with it is multigroup,
And the inlet end of every group of air-compressor set (12) is connected by pipeline with the air accumulator (10), the air accumulator (10) is corresponding every
The pressure acquisition table (11) for pressure acquisition is independently arranged on group air-compressor set (12), the pressure acquisition table (11) passes through
Cable is connected with the wireless collection controller (14), and frequency converter (13), the change are connected with the air-compressor set (12)
Frequency device (13) is connected by wire with wireless collection controller (14) circuit, the signal of the wireless collection controller (14)
Output end is connected with server (16) by fire wall (15), the signal output part of the server (16) by GPRS signals with
Client (17) wireless connection.
A kind of 2. intelligent air compressor energy saver according to claim 1, it is characterised in that：The server (16) includes
Big data server (162) and modeling diagnosis server (161).
A kind of 3. intelligent air compressor energy saver according to claim 1, it is characterised in that：The client (17) is intelligence
Can be in mobile phone, PDA, PC and tablet personal computer any one.
A kind of 4. intelligent air compressor energy saver according to claim 1, it is characterised in that：The pressure acquisition table (11)
Using YTX-100B/160B gas pressure acquisition tables.
A kind of 5. intelligent air compressor energy saver according to claim 2, it is characterised in that：The big data server
(162) it is used for the real-time monitoring data for receiving pressure acquisition table, modeling diagnosis server (161) takes for modeling analysis big data
The data being engaged in device (162), most energy-saving scheme is generated, send start and stop information to wireless collection controller (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721154213.5U CN207212646U (en) | 2017-09-11 | 2017-09-11 | A kind of intelligent air compressor energy saver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721154213.5U CN207212646U (en) | 2017-09-11 | 2017-09-11 | A kind of intelligent air compressor energy saver |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207212646U true CN207212646U (en) | 2018-04-10 |
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ID=61823851
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721154213.5U Expired - Fee Related CN207212646U (en) | 2017-09-11 | 2017-09-11 | A kind of intelligent air compressor energy saver |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207212646U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110714908A (en) * | 2019-10-18 | 2020-01-21 | 蘑菇物联技术（深圳）有限公司 | Joint control method and system for air compression station |
| CN114856973A (en) * | 2022-04-24 | 2022-08-05 | 惠州市卓锐机电设备有限公司 | Intelligent group control energy-saving system and method for air compressors |
-
2017
- 2017-09-11 CN CN201721154213.5U patent/CN207212646U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110714908A (en) * | 2019-10-18 | 2020-01-21 | 蘑菇物联技术（深圳）有限公司 | Joint control method and system for air compression station |
| CN110714908B (en) * | 2019-10-18 | 2021-10-26 | 蘑菇物联技术（深圳）有限公司 | Joint control method and system for air compression station |
| CN114856973A (en) * | 2022-04-24 | 2022-08-05 | 惠州市卓锐机电设备有限公司 | Intelligent group control energy-saving system and method for air compressors |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180410 |