CN207205152U - A kind of hardware forges and presses blanking device - Google Patents

A kind of hardware forges and presses blanking device Download PDF

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Publication number
CN207205152U
CN207205152U CN201721052362.0U CN201721052362U CN207205152U CN 207205152 U CN207205152 U CN 207205152U CN 201721052362 U CN201721052362 U CN 201721052362U CN 207205152 U CN207205152 U CN 207205152U
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China
Prior art keywords
guide rail
hardware
forging press
inductor
slide rail
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CN201721052362.0U
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Chinese (zh)
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费明福
康文杰
彭刚
梁玉鹏
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Shaodong Intelligent Manufacturing Innovative Institute
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Shaodong Intelligent Manufacturing Innovative Institute
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Abstract

A kind of hardware forging and stamping blanking device of the utility model, including material slide rail and forging press, the rolling feed mechanism for flattening material, the material heating arrangements of heated material, the material customized cut-off structure for cutting off material are sequentially installed with along material slide rail bearing of trend;Material customized cut-off structure is provided with the material guide mechanism that the material of segment is imported to forging press material inlet with forging press, the material guide mechanism includes the material guide rail being obliquely installed, the material inlet of material guide rail one end and material customized cut-off respective outer side edges, the other end and forging press coordinates;Material guide rail is connected with shift mechanism.The utility model realizes surface trimming and the blanking of forging and stamping material, and the length of blank can be automatically adjusted according to the length that need to be expected, realizes material automatically into forging press, and adjusts process by device and save overall energy consumption.

Description

A kind of hardware forges and presses blanking device
Technical field
This patent belongs to field of hardware, more particularly to a kind of hardware forging and stamping blanking device.
Background technology
When the hardware part such as spanner is processed, steel pole (or steel pipe) is typically cut into segment, then by segment It is manually placed into after steel pole heating compressing in forging press.But after existing steel pole heating, when being manually placed into forging press, by Overheated in steel pole, its efficiency is very slow, and accident easily occurs.In addition, existing process flow is to be initially switched off, then heat, but It is that the steel pole hardness cooled down is higher, therefore its cutting power consumption is larger, it is less efficient, and the difference such as the specification of handware, species The steel pole of the length needed, when technological process before to make the handware of each specification, species, it makes raw material can not be mutual With (i.e. the different size steel pole of segment can not be used mutually).
Utility model content
To solve the above problems, the utility model discloses a kind of hardware to forge and press blanking device.The utility model is real Surface trimming and the blanking of forging and stamping material are showed, the length of blank can be automatically adjusted according to the length that need to be expected, realizes material Automatically into forging press, and process is adjusted by device and saves overall energy consumption.
To achieve the above object, the technical solution of the utility model is:
A kind of hardware forges and presses blanking device, including material slide rail and forging press, along material slide rail bearing of trend successively Be provided with by material flatten rolling feed mechanism, the material heating arrangements of heated material, by material cut off material fixed length cut Disconnected structure;Material customized cut-off structure is provided with the material guiding machine that the material of segment is imported to forging press material inlet with forging press Structure, the material guide mechanism includes the material guide rail being obliquely installed, material guide rail one end and material customized cut-off respective outer side edges, another End and the material inlet of forging press coordinate;Material guide rail is connected with shift mechanism.
Further to improve, the shift mechanism includes the T-shaped slider being fixedly connected with material guide rail, and T-shaped slider is slided It is connected on sliding block slide rail;T-shaped slider is connected with push-pull mechanism, and push-pull mechanism is pusher cylinder.
Further to improve, sliding block slide rail is arranged in a mutually vertical manner with material guide rail.
Further to improve, the material customized cut-off structure includes measurement box, sets what is passed through for material in measurement box Through hole, through hole are provided with guiding fixing groove, and length of the measurement box along material direct of travel is fixed;Single or multiple measurement boxes are arranged side by side Form metrology structure;Metrology structure is fixedly arranged at the front end with charging inductor, and end is fixed with discharging inductor;Metrology structure end Outside is fixed with material cutting device;Charging inductor and discharging inductor are connected with time-control device, time-control device Connect material cutting device.
Further to improve, the charging inductor and discharging inductor are pressure inductor;The material cutting dress Put including fixed cutting tool and moving cutting tool;Compression push rod is fixed with the measurement box, compresses and is fixed with arc pressuring plate on push rod; Material heating arrangements are electric heating tube.
Further to improve, the material customized cut-off structure includes compressing push rod and retractor device, compresses push rod connection There is arc pressuring plate;Retractor device is connected with baffle plate;First pressure sensor, first pressure sensor control thing are installed on baffle plate Expect cutter device operation.
Further to improve, the material heating arrangements include insulation shell, are wound with outside insulation shell for being powered Coil, be arranged with heat radiation protection set outside coil, heat radiation protection, which is put, offers some heat emission holes.
Further to improve, the rolling feed mechanism includes upper pressure roller and lower compression roller;Upper pressure roller is connected with pressure roller slide rail, Chute is formed with pressure roller slide rail, bolt is connected through chute with upper pressure roller, the position of pressure roller in regulation.
Further to improve, the material guide rail is arc, and material guide rail middle part is recessed to be formed with locating channel.
Brief description of the drawings
Fig. 1 is the utility model general structure schematic diagram;
Fig. 2 is the side profile structural representation of material customized cut-off structure;
Fig. 3 is the positive structure schematic of material customized cut-off structure;
Fig. 4 is the side structure schematic diagram of material guide mechanism;
Fig. 5 is the overlooking the structure diagram of material guide mechanism;
Fig. 6 is the structural representation of material guide rail;
Fig. 7 is the side structure schematic diagram of the material customized cut-off structure of embodiment 2;
Fig. 8 is the cross-sectional view of the material heating arrangements side of embodiment 3;
Fig. 9 is the external structure schematic diagram of the material heating arrangements of embodiment 3.
Embodiment
A kind of hardware forging and stamping blanking device as shown in Figure 1, including material slide rail 1 and forging press 2, along material slide rail 1 bearing of trend is sequentially installed with the rolling feed mechanism 3 for flattening material, the material heating arrangements 4 of heated material, cuts material Disconnected material customized cut-off structure 5;Material customized cut-off structure 5 is provided with forging press 2 material of segment importing forging press 2 The material guide mechanism 6 of material inlet 21, material guide mechanism 6 include the material guide rail 61 being obliquely installed, the one end of material guide rail 61 and material Customized cut-off structure 5 coordinates, and the material inlet 21 of the other end and forging press 2 coordinates;Material guide rail 61 is connected with shift mechanism.Thing Material is generally reinforcing bar material 7.
As shown in Figure 4 and shown in Fig. 5, shift mechanism includes the T-shaped slider 62 being fixedly connected with material guide rail 61, and T-shaped is slided Block 62 is slidably connected on sliding block slide rail 63;T-shaped slider 62 is connected with push-pull mechanism, and push-pull mechanism is pusher cylinder 64.Sliding block Slide rail 63 and 61 setting at an angle to each other of material guide rail, are preferably arranged in a mutually vertical manner.
As shown in fig. 6, material guide rail 61 is arc, the middle part of material guide rail 61 is recessed to be formed with locating channel 65.
As shown in Figures 2 and 3, material customized cut-off structure 5 includes measurement box 51, sets in measurement box 51 and is passed through for material Through hole 52, through hole 52, which is provided with, is oriented to fixing groove 53, and length of the measurement box 51 along material direct of travel is fixed;It is single or multiple Measurement box 51 forms metrology structure side by side;Metrology structure is fixedly arranged at the front end with charging inductor 54, and end is fixed with discharging sensing Device 55;Material cutting device is fixed with the outside of metrology structure end;Feed inductor 54 and discharging inductor 55 is wired or wireless It is connected with time-control device 513, time-control device connection material cutting device.
Charging inductor 54 and discharging inductor 55 are pressure inductor or close to quick closing valve, cursor etc.;Material cutting dress Put including fixed cutting tool 56 and moving cutting tool 57;It is fixed with measurement box 51 and compresses push rod 58, is compressed and be fixed with arc on push rod 58 Shape pressing plate 59;Material heating arrangements 4 are electric heating tube.Moving cutting tool 57 is arranged in cutting knife slide rail 514.
Rolling feed mechanism 3 includes upper pressure roller 31 and lower compression roller 32;Upper pressure roller 31 is connected with pressure roller slide rail 33, pressure roller slide rail Chute 34 is formed with 33, bolt 35 is connected through chute 34 with upper pressure roller 31, the position of pressure roller 31 in regulation.Material slide rail 1 It is also equipped with being oriented to fixing groove 53.
The present apparatus in use, reinforcing bar material 7 is flattened by rolling feed mechanism 3 and advanced along material slide rail 1, by material plus Heat engine structure 4 is rapidly heated softening, and during subsequently into metrology structure, charging inductor 54 senses charging signal;Material out-degree Discharging inductor 55 senses discharging signal when measuring structure;Because the measurement length of box 51 is fixed, therefore can cut off as needed The length of reinforcing bar material 7 determines the quantity using measurement box 51;Signal is sensed by feeding inductor 54 and discharging inductor 55 Time difference, time-control device 513 can control the cutting frequency of cutter device;So as to ensure to cut obtained segment every time Reinforcing bar material is the length of required material.When needing adjustment length, it is only necessary to the quantity of regulation measurement box 51.Cutter device During blank, compress and press against reinforcing bar material 7 under push rod 58, prevent its shake.The small end material cut falls into material guide rail 61, material Guide rail is conducted into the material inlet 21 of forging press 2, and then material guide rail 61 is pushed away the material of forging press 2 and entered by pusher cylinder 64 At mouth 21, forging press 2 is forged and pressed;Forging and stamping finish, and manually or mechanically arm takes out the part forged and pressed, and pusher cylinder 64 is by thing Material guide rail 61 retracts original position, carries out subsequent cycle.The top of material inlet 21 is wedge-like opening.
Embodiment 2
On the basis of embodiment 1, as shown in fig. 7, material customized cut-off structure 5 includes compressing push rod 58 and retractor device 510, compress push rod 58 and be connected with arc pressuring plate 59;Retractor device 510 is connected with baffle plate 511;First pressure is installed on baffle plate 511 Force snesor 512, the operation of the control material cutter device of first pressure sensor 512.Its vacuum metrics box 51 can be replaced common Box, or the extension of material slide rail 1;Retractor device 510 and compression push rod 58 can be cylinder, oil cylinder etc.;Compress push rod 58 can also connect cylinder or oil cylinder etc. by interface 515.
When so reinforcing bar material 7 contacts first pressure sensor 512, cutter device can be cut, so as to pass through material The distance between slide rail 1 and baffle plate 511 accurately control the length of the reinforcing bar material 7 of cutting.
Embodiment 3
On the basis of embodiment 1, as shown in FIG. 8 and 9, material heating arrangements 4 include insulation shell 41, insulation shell 41 Outside is wound with the coil 42 for energization, and heat radiation protection set 43 is arranged with outside coil 42, if being offered on heat radiation protection set 43 Dry heat emission hole 44.Vortex is so produced by the coil 42 of winding, energy is fully used for the heating of material, saves energy.
Although embodiment of the present utility model is disclosed as above, institute in specification and embodiment is not restricted to Row use, and it can be applied to various suitable fields of the present utility model completely, can for those skilled in the art Other modification is easily realized, therefore under the universal limited without departing substantially from claim and equivalency range, this practicality It is new to be not limited to specific details and the legend herein shown with description.

Claims (6)

1. a kind of hardware forges and presses blanking device, it is characterised in that including material slide rail (1) and forging press (2), is slided along material Rail (1) bearing of trend be sequentially installed with by material flatten rolling feed mechanism (3), the material heating arrangements (4) of heated material, The material customized cut-off structure (5) that material is cut off;Material customized cut-off structure (5) is provided with segment with forging press (2) Material imports the material guide mechanism (6) of forging press (2) material inlet (21), and the material guide mechanism (6) includes the material being obliquely installed Guide rail (61), material guide rail (61) one end coordinate with material customized cut-off structure (5), and the other end and the material of forging press (2) enter Mouth (21) coordinates;Material guide rail (61) is connected with shift mechanism.
2. hardware as claimed in claim 1 forges and presses blanking device, it is characterised in that the shift mechanism includes and material The T-shaped slider (62) that guide rail (61) is fixedly connected, T-shaped slider (62) are slidably connected on sliding block slide rail (63);T-shaped slider (62) Push-pull mechanism is connected with, push-pull mechanism is pusher cylinder (64).
3. hardware as claimed in claim 1 forges and presses blanking device, it is characterised in that sliding block slide rail (63) and material guide rail (61) it is arranged in a mutually vertical manner.
4. hardware as claimed in claim 1 forges and presses blanking device, it is characterised in that the material customized cut-off structure (5) include measurement box (51), the through hole (52) passed through for material is set in measurement box (51), through hole (52) is provided with guiding and fixed Groove (53), length of the measurement box (51) along material direct of travel are fixed;Single or multiple measurement boxes (51) form measurement knot side by side Structure;Metrology structure is fixedly arranged at the front end with charging inductor (54), and end is fixed with discharging inductor (55);Outside metrology structure end Side is fixed with material cutting device;Charging inductor (54) and discharging inductor (55) are connected with time-control device (513), count Timed unit connects material cutting device.
5. hardware as claimed in claim 4 forges and presses blanking device, it is characterised in that described to feed inductor (54) and go out Expect that inductor (55) is pressure inductor;The material cutting device includes fixed cutting tool (56) and moving cutting tool (57);Institute State to be fixed with measurement box (51) and compress push rod (58), compress and be fixed with arc pressuring plate (59) on push rod (58);Material heater Structure (4) is electric heating tube.
6. hardware as claimed in claim 1 forges and presses blanking device, it is characterised in that rolling feed mechanism (3) bag Include pressure roller (31) and lower compression roller (32);Upper pressure roller (31) is connected with pressure roller slide rail (33), and pressure roller slide rail is formed with cunning on (33) Groove (34), bolt (35) are connected through chute (34) with upper pressure roller (31), the position of pressure roller (31) in regulation.
CN201721052362.0U 2017-08-22 2017-08-22 A kind of hardware forges and presses blanking device Active CN207205152U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721052362.0U CN207205152U (en) 2017-08-22 2017-08-22 A kind of hardware forges and presses blanking device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721052362.0U CN207205152U (en) 2017-08-22 2017-08-22 A kind of hardware forges and presses blanking device

Publications (1)

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CN207205152U true CN207205152U (en) 2018-04-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309384A (en) * 2017-08-22 2017-11-03 邵东智能制造技术研究院有限公司 A kind of hardware forges and presses blanking device
CN112008033A (en) * 2020-08-27 2020-12-01 山东东铁铸锻有限公司 Automatic feeding device of steel ball forging and pressing die

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309384A (en) * 2017-08-22 2017-11-03 邵东智能制造技术研究院有限公司 A kind of hardware forges and presses blanking device
CN112008033A (en) * 2020-08-27 2020-12-01 山东东铁铸锻有限公司 Automatic feeding device of steel ball forging and pressing die

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