CN207199463U - High-tension transformer, the rolling of reactor wave enamel and spooling equipment - Google Patents
High-tension transformer, the rolling of reactor wave enamel and spooling equipment Download PDFInfo
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- CN207199463U CN207199463U CN201721180821.3U CN201721180821U CN207199463U CN 207199463 U CN207199463 U CN 207199463U CN 201721180821 U CN201721180821 U CN 201721180821U CN 207199463 U CN207199463 U CN 207199463U
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Abstract
The utility model belongs to winding manufacturing technology field, specially high-tension transformer, the rolling of reactor wave enamel and spooling equipment, bobbin, the first tension adjusting device, rolling device and coiler device including being sequentially arranged connection, coiler device includes winding mould bases and the motor of driving winding mould bases rotation, enamel-covered wire one ends wound is on bobbin, the other end is wrapped on winding mould bases after sequentially passing through the first tension adjusting device and rolling device, and is wound into winding under the driving of motor；Rolling device is used to enamel-covered wire roll off being molded, and rolling device includes controller, first rolling device and finish-rolling device, and enamel-covered wire carries out just roll process and finish-rolling process successively by sequentially entering just rolling device and finish-rolling device after the first tension adjusting device.The utility model can improve the rolling accuracy of enamel-covered wire, and simplify traditional rolling and method for winding, improve the production efficiency of winding.
Description
Technical field
The utility model belongs to winding manufacturing technology field, and in particular to a kind of high-tension transformer, reactor winding paint
The rolling of envelope curve and spooling equipment.
Background technology
Traditional transformer or reactor typically use enamel-covered wire of the section for circle, due to the enamel-cover coil of wire of this kind of structure
Many spaces can be produced between line online around rear, so as to reduce the operating efficiency of transformer or reactor, therefore, in order to drop
The gap of low winding center line and line, people first carry out rolling process before winding is manufactured to enamel-covered wire, to increase between line and line
Contact area, reduce gap, be effectively improved the operating efficiency of winding, although this kind of mode can solve above-mentioned line and line it
Between gap it is big the problem of, but in existing manufacturing process typically will rolling and two techniques of coiling be separated into two independent lifes
Produce flow to carry out, therefore that cumbersome complex process, transport trouble, operating efficiency are low etc. be present.
On the other hand, in traditional technique, the general rolling that enamel-covered wire is only carried out by way of a roll forming
Reason, the enamelled wire surface precision using this kind of PROCESS FOR TREATMENT is low, and the gap between line and line is big, and the operating efficiency of winding is low, and
And because by the way of a roll forming, machine utilization is larger, and long-term use is easily damaged.Therefore, research and development are a kind of combines
Rolling and coiling, rolling accuracy height, the high-tension transformer of long lifespan, the rolling of reactor wave enamel and spooling equipment are
It is highly important.
Utility model content
The purpose of this utility model is overcome the deficiencies in the prior art, there is provided one kind combines rolling mill practice and coiling work
Skill, rolling accuracy height, the high-tension transformer of long lifespan, the rolling of reactor wave enamel and spooling equipment.
In order to solve the above-mentioned technical problem, the utility model uses following technical scheme：
A kind of high-tension transformer, the rolling of reactor wave enamel and spooling equipment, including it is sequentially arranged connection
Bobbin, the first tension adjusting device, rolling device and coiler device, the coiler device are included described in winding mould bases and driving
The motor of mould bases rotation is wound, for enamel-covered wire one ends wound on the bobbin, the other end sequentially passes through first tension force
It is wrapped in after adjusting apparatus and rolling device on the winding mould bases, and winding is wound under the driving of the motor,
First tension adjusting device is used for the tension force for adjusting enamel-covered wire；The rolling device is used to enamel-covered wire roll off being molded, institute
Stating rolling device includes controller and the first rolling device and finish-rolling device that are electrically connected respectively with the controller, the enamel-covered wire
By sequentially entering just rolling device and the finish-rolling device after the first tension adjusting device, just roll process and finish rolling work are carried out successively
Skill.
Compared with prior art, high-tension transformer provided by the utility model, reactor wave enamel rolling and
Spooling equipment combines the rolling mill practice of enamel-covered wire and winding process, simplifies the flow of winding production, reduces biography
It is used for the production procedure for being connected rolling mill practice and wire winding in system technique, so as to reduce production cost.Because this practicality is new
Type employs breaking down and finish rolling two procedures to handle enamel-covered wire, on the one hand, can better control over the rolling accuracy of enamel-covered wire, have
Effect ground reduces the gap between winding center line and line, so as to improve the operating efficiency of winding；On the other hand, relative to use
For the legacy equipment of roll forming processing enamel-covered wire, the sharing of load of enamel-covered wire can will be rolled using roll forming twice
Onto first rolling device and finish-rolling device, so as to reach the effect for extending rolling and spooling equipment life-span.
Further, the just rolling device includes the first upper roller, the first bottom roller and the first governor motion, and described first
Governor motion is electrically connected with the controller, and first upper roller is located at the upside of first bottom roller, the first regulation machine
Structure is used to adjusting the vertical distance between the first upper roller and the first bottom roller, the enamel-covered wire through first upper roller with
Gap between first bottom roller, the breaking down apparatus structure is simple, using the first governor motion can adjust the first upper roller and
Gap between first bottom roller, so as to the depth of adjustable enamel-covered wire rolling.
Further, the just rolling device also includes the first support, and first upper roller and the first bottom roller are set respectively
In in the first support, first upper roller is separately installed with mounting bracket on first perpendicular to the both sides of its rotating shaft, and described first
Upper roller mounting bracket can rotate on described first, and first bottom roller is separately installed with the perpendicular to the both sides of its rotating shaft
Mounting bracket once, first bottom roller can rotate relative to first time mounting bracket；First governor motion is arranged on
The upside of one support, its first screw rod for including the first servomotor and being respectively arranged on both sides first on mounting bracket are described
The first screwed hole being connected with first screw flight is respectively equipped with first support, first screw rod passes through the first screw thread
Hole can be up and down with respect to the first support, and its lower end is fixedly connected through the first screwed hole with mounting bracket on corresponding first, its
Upper end is fixedly connected with the first driven gear, and first servomotor, which is located on the first output shaft of its lower end, is provided with first
Driving gear, first driving gear engage with the first driven gear, and first servomotor drives the first upper roller phase
It is up and down to the first support, to adjust the vertical distance between the first upper roller and the first bottom roller.The first regulation machine
The type of drive of structure is simple in construction, transmission is accurate, and user can drive the first servomotor be rolled to adjust on first by controller
The amount of feeding of wheel, that is, amount of movement of first upper roller with respect to the first bottom roller is adjusted, so as to adjust rolling during enamel-covered wire breaking down
Depth, to produce the winding of different size.
Further, the finish-rolling device includes the second upper roller, the second bottom roller and the second governor motion, and described second
Governor motion is electrically connected with the controller, and second upper roller is located at the upside of second bottom roller, the second regulation machine
Structure is used to adjusting the vertical distance between the second upper roller and the second bottom roller, the enamel-covered wire through second upper roller with
Gap between second bottom roller, the finish-rolling device is simple in construction, using the second governor motion can adjust the second upper roller and
Gap between second bottom roller, so as to the depth of adjustable enamel-covered wire rolling.
Further, the finish-rolling device also includes the second support, and second upper roller and the second bottom roller are set respectively
In in the second support, second upper roller is separately installed with mounting bracket on second perpendicular to the both sides of its rotating shaft, and described second
Upper roller mounting bracket can rotate on described second, and second bottom roller is separately installed with the perpendicular to the both sides of its rotating shaft
Two times mounting brackets, second bottom roller can rotate relative to second time mounting bracket；Second governor motion is arranged on
The upside of two supports, its second screw rod for including the second servomotor and being respectively arranged on both sides second on mounting bracket are described
The second screwed hole being connected with second screw flight is respectively equipped with second support, second screw rod passes through the second screw thread
Hole can be up and down with respect to the second support, and its lower end is fixedly connected through the second screwed hole with mounting bracket on corresponding second, its
Upper end is fixedly connected with the second driven gear, and second servomotor, which is located on the second output shaft of its lower end, is provided with second
Driving gear, second driving gear engage with the second driven gear, and second servomotor drives the second upper roller phase
It is up and down to the second support, to adjust the vertical distance between the second upper roller and the second bottom roller.The second regulation machine
The type of drive of structure is simple in construction, transmission is accurate, and user can drive the second servomotor be rolled to adjust on second by controller
The amount of feeding of wheel, that is, amount of movement of second upper roller with respect to the second bottom roller is adjusted, so as to adjust rolling during enamel-covered wire finish rolling
Depth, to produce the winding of different size.
Further, first tension adjusting device includes the first tabletting, the second tabletting and the first retaining mechanism, described
The first passage that passes through of painting envelope curve is provided between first tabletting and the second tabletting, be provided with the first passage with outside enamel-covered wire
The felt of surface contact, first retaining mechanism is used to lock or unclamp the first tabletting and the second tabletting, so as to adjust felt
Elasticity between enamel-covered wire.First tension adjusting device is simple in construction, and felt is set in first passage on the one hand
The tension force of enamel-covered wire can be effectively adjusted, ensures that tension force is moderate during enamel-covered wire work, on the other hand can reduce enamelled wire surface
Abrasion, it is ensured that the precision of enamelled wire surface before rolling, the first tabletting and the second tabletting are adjusted by using the first retaining mechanism
The distance between, so as to adjust the internal diameter of first passage, to adapt to the enamel-covered wire of different size, and effectively adjust felt with
Elasticity between enamel-covered wire.
Further, the rolling and spooling equipment are also included located at the commutation between the rolling device and coiler device
Device, the reversing arrangement include some directive wheels, and the reversing arrangement is by the directive wheel by enamel-covered wire from rolling device
It is directed to the coiler device；Specifically, the reversing arrangement includes the first changement and the second changement, described first
Changement and the second changement are respectively by some guide wheel groups into the set-up mode of the reversing arrangement can will pass through rolling
Enamel-covered wire afterwards is directed on coiler device, allows enamel-covered wire to change certain angle, so as to adapt to the set location of coiler device,
Preferably carry out the winding of enamel-covered wire.
Further, it is additionally provided between first changement and the second changement for adjusting enamel-cover line tension
Second tension adjusting device, second tension adjusting device includes the 3rd tabletting, the 4th tabletting and the second retaining mechanism, described
The second channel that passes through of painting envelope curve is provided between 3rd tabletting and the 4th tabletting, be provided with the second channel with outside enamel-covered wire
The felt of surface contact, second retaining mechanism is used to lock or unclamp the 3rd tabletting and the 4th tabletting, so as to adjust felt
Elasticity between enamel-covered wire.Second tension-adjusting gear can further adjust the tension force of enamel-covered wire, and described second
Tension adjusting device is simple in construction, and tension force is moderate when can further assure that enamel-covered wire work.
Further, the rolling and spooling equipment also include earth detector, and the earth detector includes prison
Control module and the detection module electrically connected with the monitoring module, the detection module fill located at the rolling device and winding
Between putting, its multiple test cell for including testing jig and being electrically connected on testing jig and with monitoring module is described more
Individual test cell arranges located at the outside of enamel-covered wire and along the activity direction of enamel-covered wire, during the enamel-covered wire activity can with it is described
Multiple test cell movable contacts, the earth detector is using multiple test cells respectively with entering by the way of enamel-cover linear contact lay
Row detection of electrical leakage, this kind of mode can enamel-covered wire of the accurately measure after rolling whether have breakage, prevent winding from leaking
The phenomenon of electricity, ensure that the quality of winding.
The utility model additionally provides a kind of for the rolling of the enamel-covered wire of the rolling and spooling equipment and method for winding, bag
Include following steps.
The parameter choice phase：
Step a, the breaking down amount of feeding and the finish rolling amount of feeding of rolling device and finish-rolling device at the beginning of distinguishing typing by controller.
Step b, back to zero operation is carried out to first rolling device by controller, completed first in step a after back to zero operates
The amount of feeding is rolled to adjust the line footpath of the enamel-covered wire after completing breaking down.
Step c, back to zero operation is carried out to finish-rolling device by controller, completes essence in step a after rezero operation
The amount of feeding is rolled to adjust the line footpath of the enamel-covered wire after completing finish rolling.
Above-mentioned steps b and step c order do not limit.
Material prepares and the debugging stage：
Step d, the enamel-covered wire on bobbin is sequentially passed through into the first tension adjusting device and rolling device, and wound
On winding mould bases.
Step e, adjust device to adjust the tension force of enamel-covered wire by the first tension force, adjusted by adjusting the rotating speed of motor
The translational speed of enamel-covered wire.
Step f, after the operation for completing above-mentioned steps a to step e, start to roll enamel-covered wire.
The rolling of wave enamel provided by the utility model and method for winding, technological process is simple, can be rolled above-mentioned
System and spooling equipment are sequentially completed rolling and the rolling step of enamel-covered wire, simplify the cumbersome flow in traditional handicraft, reduce people
Power and material resources, production cost is reduced, improve production efficiency, and rolling provided by the utility model and method for winding will roll work
Sequence is divided into breaking down and finish rolling two procedures, so as to improve the rolling accuracy of enamel-covered wire, allow rolling after enamelled wire surface precision
Higher, the gap between enamel-covered wire line and line after winding is small, improves the operating efficiency of winding；In addition, using two procedures
To roll enamel-covered wire, for the prior art using one of rolling process, the utility model can be effectively reduced rolling
The load of device, extend its life-span.
Brief description of the drawings
Fig. 1 is the structural representation of rolling and spooling equipment
Fig. 2 is the structural representation of first rolling device and the first tension adjusting device
Fig. 3 is the structural representation of finish-rolling device
Fig. 4 is the structural representation of the detection module of earth detector
Embodiment
Below in conjunction with brief description of the drawings specific embodiment of the present utility model.
Embodiment one：
Referring to Fig. 1, a kind of high-tension transformer, the rolling of reactor wave enamel and spooling equipment, including sequentially arrange
Arrange bobbin 1, the first tension adjusting device 2, rolling device, earth detector 4, reversing arrangement and the coiler device 6 of connection, institute
The tension force that the first tension adjusting device 2 is used to adjust enamel-covered wire 7 is stated, the rolling device includes controller 31 and and controller
The first rolling device 32 and finish-rolling device 33 of 31 electrical connections, just rolling device 32, the finish-rolling device 33 are respectively used to enamel-covered wire 7
Breaking down and finish rolling, the reversing arrangement include the first changement 51 and the second changement 52, first changement 51
And second be provided with the second tension adjusting device 8 between changement 52, the coiler device 6 includes fixed mount 61, winding mould bases
62 and driving it is described winding mould bases 62 be relatively fixed frame 61 rotation motor 63, the one ends wound of enamel-covered wire 7 is in institute
State on bobbin 1, the other end sequentially passes through first tension adjusting device 2, first rolling device 32, finish-rolling device 33, detection of electrical leakage
It is wrapped in after device 4, the first changement 51, the second tension adjusting device 8 and the second changement 52 on winding mould bases 62, institute
State the driving winding mould bases 62 of motor 63 to rotate, so that enamel-covered wire 7 is wound into winding, because enamel-covered wire 7 connects winding mould bases
62 and bobbin 1, therefore, also bobbin 1 can be driven to rotate while enamel-covered wire 7 is wound, so as to drive bobbin 1 constantly to discharge not
The enamel-covered wire 7 of processing, realize rolling and the rolling step that enamel-covered wire 7 is automatically completed in an equipment.
Referring to Fig. 2, first tension adjusting device 2 includes the first tabletting 21, the second tabletting 22 and the first retaining mechanism
23, the first passage 24 that painting envelope curve 7 passes through, the first passage 24 are provided between the tabletting 22 of the first tabletting 21 and second
It is interior provided with the felt 25 contacted with the outer surface of enamel-covered wire 7, first retaining mechanism 23 is used to lock or unclamp the first tabletting 21
With the second tabletting 22, so as to adjust the elasticity between felt and enamel-covered wire 7, in a kind of specific embodiment, described
One retaining mechanism 23 is made up of screw bolt and nut, and first tension adjusting device 2 is simple in construction, is set in first passage 24
On the one hand felt 25 can effectively adjust the tension force of enamel-covered wire 7, ensure that tension force is moderate when enamel-covered wire 7 works, and on the other hand can subtract
The abrasion on few surface of enamel-covered wire 7, it is ensured that the precision on the surface of enamel-covered wire 7 before rolling, adjusted by using the first retaining mechanism 23
The distance between first tabletting 21 and the second tabletting 22, so as to adjust the internal diameter of first passage 24, to adapt to the paint of different size
Envelope curve 7, and effectively adjust the elasticity between felt and enamel-covered wire 7.
Referring to Fig. 1 and Fig. 2, the just rolling device 32 includes the first support 321, the first upper roller 322, the first bottom roller
323 and first governor motion, the bottom roller 323 of the first upper roller 322 and first be separately positioned in the first support 321, institute
State the first governor motion to be arranged on the upside of the first support 321 and electrically connect with controller 31, first upper roller 322 is located at institute
The upside of the first bottom roller 323 is stated, first upper roller is separately installed with mounting bracket on first perpendicular to the both sides of its rotating shaft
322a, first upper roller mounting bracket 322a can rotate on described first, and first bottom roller is perpendicular to its rotating shaft
Both sides be separately installed with first time mounting bracket 323a, first bottom roller can relatively described first time mounting bracket 323a turn
It is dynamic；First governor motion is used to adjust the vertical distance between the first upper roller 322 and the first bottom roller 323, the paint
Gap of the envelope curve 7 through the bottom roller 323 of the first upper roller 322 and first.
First governor motion includes the first servomotor 324 and is respectively arranged on both sides first on mounting bracket 322a
The first screw rod 325, be respectively equipped with the first screwed hole being threadedly coupled with first screw rod 325 on first support 321
321a, first screw rod 325 by the first screwed hole 321a can relative first support 321 it is up and down, its lower end is through the
One screwed hole 321a is fixedly connected with mounting bracket 322a on corresponding first, and its upper end is fixedly connected with the first driven gear 327,
First servomotor 324, which is located on the first output shaft (not showing in the first output shaft figure) of its lower end, is provided with first
Driving gear 326, first driving gear 326 engage with the first driven gear 327, and first servomotor 324 drives
First upper roller, 322 relative first support 321 is up and down, to adjust between the first upper roller 321 and the first bottom roller 323
Vertical distance, it is preferred that in order that the first upper roller 322 is more smooth when up and down, first support 321 is respectively equipped with
The first guide pillar 329 being adapted with mounting bracket 322a on the first of every side and first time mounting bracket 323a, first lead
329 sequentially pass through mounting bracket 322a on first time mounting bracket 323a and first from the bottom to top, mounting bracket on described first
322a, can be relative along the first lead 329 together with first upper roller 322 under the driving effect of the first servomotor 321
First support 321 is up and down.
The just rolling device 32 is simple in construction, and the first upper roller 322 and first time rolling are can adjust using the first governor motion
Gap between wheel 323, the type of drive of first governor motion is simple in construction, transmission is accurate, and user can pass through controller
31 drive the first servomotors 324 to adjust the amount of feeding of the first upper roller 322, that is, adjust the first upper roller 322 relative first
The amount of movement of bottom roller 323, rolling depth during so as to adjust 7 breaking down of enamel-covered wire, to produce the winding of different size.It is preferred that
, for the ease of the movement of the first upper roller 322, the first screw rod 325 and the first driven gear 327 per side may be provided with more
It is individual, each first screw rod 326 connect respectively corresponding to mounting bracket 322a and the first driven gear 327 on first, each first from
Moving gear 327 engages with the first driving gear 326 respectively.
Referring to Fig. 1 and Fig. 3, the finish-rolling device 33 includes the second support 331, the second upper roller 332, the second bottom roller
333 and second governor motion, the bottom roller 333 of the second upper roller 332 and second be separately positioned in the second support 331, institute
State the second governor motion to be arranged on the upside of the second support 331 and electrically connect with controller 31, second upper roller 332 is located at institute
The upside of the second bottom roller 333 is stated, second upper roller 332 is separately installed with second perpendicular to the both sides of its rotating shaft to be installed
Frame 332a, second upper roller 332 mounting bracket 332a can rotate on described second, and second bottom roller 333 is vertical
Second time mounting bracket 333a is separately installed with the both sides of its rotating shaft, second bottom roller 333 can relatively described second time peace
Shelve 333a rotations；Second governor motion be used to adjust between the second upper roller 332 and the second bottom roller 333 it is vertical away from
From gap of the enamel-covered wire 7 through the bottom roller 333 of the second upper roller 332 and second.
Second governor motion includes the second servomotor 334 and is respectively arranged on both sides second on mounting bracket 332a
The second screw rod 335, be respectively equipped with the second screwed hole being threadedly coupled with second screw rod 335 on second support 331
331a, second screw rod 335 by the second screwed hole 331a can relative second support 331 it is up and down, its lower end is through the
Two screwed hole 331a are fixedly connected with mounting bracket 332a on corresponding second, and its upper end is fixedly connected with the second driven gear 337,
Second servomotor 334, which is located on the second output shaft (not showing in the second output shaft figure) of its lower end, is provided with second
Driving gear 336, second driving gear 336 engage with the second driven gear 337, and second servomotor 334 drives
Second upper roller, 332 relative second support 331 is up and down, to adjust between the second upper roller 331 and the second bottom roller 333
Vertical distance, it is preferred that in order that the second upper roller 332 is more smooth when up and down, second support 331 is respectively equipped with
The second guide pillar 339 being adapted with mounting bracket 332a on the second of every side and second time mounting bracket 333a, second lead
339 sequentially pass through mounting bracket 332a on second time mounting bracket 333a and second from the bottom to top, mounting bracket on described second
332a, can be relative along the second lead 339 together with second upper roller 332 under the driving effect of the second servomotor 331
Second support 331 is up and down.
The finish-rolling device 33 is simple in construction, and the second upper roller 332 and second time rolling are can adjust using the second governor motion
Gap between wheel 333, the type of drive of second governor motion is simple in construction, transmission is accurate, and user can pass through controller
31 drive the second servomotors 334 to adjust the amount of feeding of the second upper roller 332, that is, adjust the second upper roller 332 relative second
The amount of movement of bottom roller 333, rolling depth during so as to adjust 7 finish rolling of enamel-covered wire, to produce the winding of different size.It is preferred that
, for the ease of the movement of the second upper roller 332, the second screw rod 335 and the second driven gear 337 per side may be provided with more
It is individual, each second screw rod 336 connect respectively corresponding to mounting bracket 332a and the second driven gear 337 on second, each second from
Moving gear 337 engages with the second driving gear 336 respectively.
Referring to Fig. 2 and Fig. 3, as an improvement scheme, first upper roller 322, the first bottom roller 323, second
The bottom roller 333 of upper roller 332 and second is cylindric, and above-mentioned rollers are located at the surface contacted with enamel-covered wire 7 and are arranged to shiny surface,
So as to reduce damage of the enamel-covered wire 7 in the operation of rolling.It is described to be just respectively provided with survey on rolling device 32 and finish-rolling device 33
The graduated scale of amount rolling depth, the graduated scale is provided with display module and is used to show rolling depth, consequently facilitating user checks,
In order to avoid the parameter regulation mistake of rolling.Just rolling device 32 and the periphery of finish-rolling device 33 are provided with protective cover (the protective cover figure
In do not show).
Referring to Fig. 1, as an improvement scheme, it is described rolling and spooling equipment also include overpressure resistance detecting device 9, it is described
Whether the dielectric strength that overpressure resistance detecting device 9 is used to detect the surface insulation layer of enamel-covered wire 7 is qualified.
Referring to Fig. 1 and Fig. 4, the earth detector 4 includes monitoring module 41 and is electrically connected with the monitoring module 41
The detection module 42 connect, specifically, the monitoring module 41 is leakage detector, the detection module 42 fills located at the rolling
Put between reversing arrangement, it includes testing jig 421 and electrically connected on the testing jig 421 and with monitoring module 41
Multiple test cells 422, the multiple test cell 422 is located at the outside of enamel-covered wire 7 and along the activity direction of enamel-covered wire 7
Arrangement, the enamel-covered wire 7 can be with the multiple movable contacts of test cell 422 when movable；In a specific embodiment,
The multiple test cell 422 is suspended on the upper end of the testing jig 421, and is arranged along the direction array of the activity of enamel-covered wire 7,
By multiple metal ball 422a, from top to bottom uniformly arrangement forms each test cell 422 respectively, when the enamel-covered wire 7 is movable and institute
State metal ball 422a movable contacts.What the earth detector 4 was contacted with enamel-covered wire 7 respectively using multiple test cells 422
Mode carries out detection of electrical leakage, this kind of mode can enamel-covered wire 7 of the accurately measure after rolling whether have breakage, prevent winding
There is the phenomenon leaked electricity, ensure that the quality of winding.
Referring to Fig. 1, the changement 52 of the first changement 51 and second passes through the first fixed mount 514 and second respectively
Fixed mount 523 is arranged on rolling and spooling equipment, and the changement 52 of the first changement 51 and second is respectively by some
Individual guide wheel group is into enamel-covered wire 7 is directed to the coiler device 6 by the reversing arrangement by directive wheel from rolling device.
In a specific embodiment, first changement 51 includes being arranged on the first fixed mount 514 simultaneously
And the first directive wheel 511, the second directive wheel 512 and the 3rd directive wheel 513 being arranged in order along the activity direction of enamel-covered wire 7, it is described
Enamel-covered wire 7 enters the second tension force tune after bypassing first directive wheel 511, the second directive wheel 512 and the 3rd directive wheel 513 successively
Engagement positions 8, specifically, first directive wheel 511 is located at the downside of the second directive wheel 512, the bottom of the 3rd directive wheel 513
End less than the second directive wheel 512 top, so as to enamel-covered wire 7 provide it is downward compress effect, to adjust the tensioning of enamel-covered wire 7
Degree, the directive wheel 512 of the first directive wheel 511 and second has common tangent line, and tangent line is perpendicular to horizontal plane.Described second
The 4th guiding that changement 52 includes being arranged on the second fixed mount 523 and is arranged in order along the direction of the activity of enamel-covered wire 7
The directive wheel 522 of wheel 521 and the 5th, the enamel-covered wire 7 bypass the 4th directive wheel successively after being come out from the second tension adjusting device 8
521 and the 5th directive wheel 522 be wound into again winding mould bases 62 on, specifically, the 5th directive wheel 522 is located at the 4th directive wheel
521 upper left side.
Enamel-covered wire 7 after rolling can be directed on coiler device 6 by the set-up mode of above-mentioned reversing arrangement, allow enamel-cover
Line 7 changes certain angle, so as to adapt to the set location of coiler device 6, preferably carries out the winding of enamel-covered wire 7, the setting
Mode is advantageous to the arrangement of rolling and each station of spooling equipment, and user can arrange each according to the space size in actual workshop
The position of station, and the position of each station is adapted to by setting the directive wheel arrangement mode of reversing arrangement, so as to rationally
Ground utilization space, efficiently reduce the space-consuming of rolling and spooling equipment.
Referring to Fig. 1, second tension adjusting device 8 includes the 3rd tabletting (not showing in the 3rd tabletting figure), the 4th
Tabletting (not showing in the 4th tabletting figure) and the second retaining mechanism (not showing in the second retaining mechanism figure), the 3rd pressure
The second channel (not showing in the second channel figure) that painting envelope curve passes through, the second channel are provided between piece and the 4th tabletting
It is interior provided with the felt contacted with enamel-covered wire outer surface, second retaining mechanism is used to lock or unclamps the 3rd tabletting and the 4th pressure
Piece, so as to adjust the elasticity between felt and enamel-covered wire 7, in a kind of specific embodiment, second retaining mechanism
It is made up of screw bolt and nut, second tension adjusting device 8 is simple in construction, sets felt on the one hand can have in second channel
The tension force of effect ground regulation enamel-covered wire 7, ensure that tension force is moderate when enamel-covered wire 7 works, and on the other hand can reduce the mill on the surface of enamel-covered wire 7
Damage, it is ensured that the precision on the surface of enamel-covered wire 7 before rolling, by using the second retaining mechanism come adjust the 3rd tabletting and the 4th tabletting it
Between distance, so as to adjust the internal diameter of second channel, to adapt to the enamel-covered wire 7 of different size, and effectively adjust felt with
Elasticity between enamel-covered wire 7.
Referring to Fig. 1, as an improvement scheme, for effective utilization space, the tension adjustment of bobbin 1 and first
Guiding mechanism 11 is set between device 2, enamel-covered wire 7 is directed to the first tension adjusting device 2 by the guiding mechanism 11 from bobbin 1,
This kind of set-up mode can by changing the moving direction of enamel-covered wire 7 come the position of reasonable Arrangement bobbin 1, so as to reduce rolling and
The space-consuming of spooling equipment.
Referring to Fig. 1, as an improvement scheme, the bobbin 1 and first more smooth in order to allow enamel-covered wire 7 to move
Between force adjusting device 2, guide (not showing in the guide figure), institute are provided between earth detector 4 and reversing arrangement
State guide and be provided with the pilot hole or guide groove for running through its sidepiece, the enamel-covered wire 7 passes through the guide and realizes that orientation is moved
Dynamic, the set-up mode is advantageous to the transport of enamel-covered wire 7, in order to avoid there is the phenomenon shifted during transport.
Compared with prior art, high-tension transformer provided by the utility model, reactor wave enamel rolling and
Spooling equipment combines the rolling mill practice of enamel-covered wire 7 and winding process, simplifies the flow of winding production, reduces biography
It is used for the production procedure for being connected rolling mill practice and wire winding in system technique, so as to reduce production cost.Because this practicality is new
Type employs breaking down and finish rolling two procedures to handle enamel-covered wire 7, on the one hand, the rolling accuracy of enamel-covered wire 7 can be better controled over,
The gap between winding center line and line is effectively reduced, so as to improve the operating efficiency of winding；On the other hand, relative to adopting
For handling the legacy equipment of enamel-covered wire 7 with a roll forming, the load of enamel-covered wire 7 can will be rolled using roll forming twice
It is assigned to just on rolling device 32 and finish-rolling device 33, so as to reach the effect for extending rolling and spooling equipment life-span.
Embodiment two：
Referring to Fig. 1, the present embodiment provide a kind of rolling for embodiment one and spooling equipment enamel-covered wire roll and around
Line method, comprise the following steps.
The parameter choice phase：
Step a, fed by rolling device 32 and the breaking down amount of feeding of finish-rolling device 33 and finish rolling at the beginning of the difference typing of control 31
Amount.
Step b, back to zero operation is carried out to first rolling device 32 by controller 31, completed after back to zero operates according in step a
The breaking down amount of feeding come adjust complete breaking down after enamel-covered wire 7 line footpath.
Step c, by controller 31 to finish-rolling device 33 carry out back to zero operation, complete rezero operation after according in step a
The finish rolling amount of feeding come adjust complete finish rolling after enamel-covered wire 7 line footpath.
Above-mentioned steps b and step c order do not limit.
Material prepares and the debugging stage：
Step d, the enamel-covered wire 7 on bobbin 1 is sequentially passed through into the first tension adjusting device 2, first rolling device 32, finish-rolling device
33rd, earth detector 4, the first changement 51, the second tension adjusting device 8 and the second changement 52, and twined
It is wound on winding mould bases 62.
Step e, by the first tension force adjust device 2 adjust enamel-covered wire 7 tension force, by adjust the rotating speed of motor 63 come
Adjust the translational speed of enamel-covered wire 7.
Step f, after the operation for completing above-mentioned steps a to step e, start to roll enamel-covered wire 7.
The rolling of wave enamel provided by the utility model and method for winding, technological process is simple, can be in embodiment
One rolling and spooling equipment are sequentially completed rolling and the rolling step of enamel-covered wire 7, simplify the cumbersome flow in traditional handicraft,
Man power and material is reduced, reduces production cost, improves production efficiency, and rolling provided by the utility model and method for winding will
Rolling process is divided into breaking down and finish rolling two procedures, so as to improve the rolling accuracy of enamel-covered wire 7, allow rolling after enamel-covered wire 7
Surface accuracy is higher, and the gap between the line of enamel-covered wire 7 and line after winding is small, improves the operating efficiency of winding；In addition, using
Two procedures roll enamel-covered wire, and for the prior art using one of rolling process, the utility model can be effectively
The load of rolling device is reduced, extends its life-span.
The announcement and teaching of book according to the above description, the utility model those skilled in the art can also be to above-mentioned realities
The mode of applying is changed and changed.Therefore, the utility model is not limited to embodiment disclosed and described above, right
Some modifications and changes of the present utility model should also be as falling into scope of the claims of the present utility model.In addition, to the greatest extent
Some specific terms have been used in pipe this specification, but these terms are merely for convenience of description, not to the utility model
Form any restrictions.
Claims (9)
1. high-tension transformer, the rolling of reactor wave enamel and spooling equipment, including it is sequentially arranged the bobbin of connection,
One tension adjusting device, rolling device and coiler device, the coiler device include winding mould bases and the driving winding mould
The motor of frame rotation, for enamel-covered wire one ends wound on the bobbin, the other end sequentially passes through the first tension adjustment dress
Put and be wrapped in after rolling device on the winding mould bases, and winding is wound under the driving of the motor, described the
One tension adjusting device is used for the tension force for adjusting enamel-covered wire；
The rolling device is used to enamel-covered wire roll off being molded, it is characterised in that：The rolling device includes controller and divided
The first rolling device and finish-rolling device not electrically connected with the controller, the enamel-covered wire by after the first tension adjusting device successively
Into just rolling device and the finish-rolling device, just roll process and finish-rolling process are carried out successively.
2. high-tension transformer according to claim 1, the rolling of reactor wave enamel and spooling equipment, its feature
It is：The just rolling device includes the first upper roller, the first bottom roller and the first governor motion, first governor motion and control
Device processed electrical connection, first upper roller are located at the upside of first bottom roller, and first governor motion is used to adjusting the
Vertical distance between one upper roller and the first bottom roller, the enamel-covered wire through first upper roller and the first bottom roller it
Between gap.
3. high-tension transformer according to claim 2, the rolling of reactor wave enamel and spooling equipment, its feature
It is：The just rolling device also includes the first support, and first upper roller and the first bottom roller are respectively arranged in the first support,
First upper roller is separately installed with mounting bracket on first perpendicular to the both sides of its rotating shaft, and first upper roller can be with respect to institute
State mounting bracket on first to rotate, first bottom roller is separately installed with first time mounting bracket, institute perpendicular to the both sides of its rotating shaft
Stating the first bottom roller can rotate relative to first time mounting bracket；
First governor motion is arranged on the upside of the first support, and it includes the first servomotor and is respectively arranged on both sides
The first screw rod on one on mounting bracket, the first screw thread being connected with first screw flight is respectively equipped with first support
Hole, first screw rod by the first screwed hole can relative first support it is up and down, its lower end through the first screwed hole with it is right
Mounting bracket is fixedly connected on first answered, and its upper end is fixedly connected with the first driven gear, and first servomotor is located at it
First driving gear is installed, first driving gear engages with the first driven gear, described on the first output shaft of lower end
First servomotor drives the first upper roller up and down with respect to the first support, with adjust the first upper roller and the first bottom roller it
Between vertical distance.
4. high-tension transformer according to claim 1, the rolling of reactor wave enamel and spooling equipment, its feature
It is：The finish-rolling device includes the second upper roller, the second bottom roller and the second governor motion, second governor motion and control
Device processed electrical connection, second upper roller are located at the upside of second bottom roller, and second governor motion is used to adjusting the
Vertical distance between two upper rollers and the second bottom roller, the enamel-covered wire through second upper roller and the second bottom roller it
Between gap.
5. high-tension transformer according to claim 4, the rolling of reactor wave enamel and spooling equipment, its feature
It is：The finish-rolling device also includes the second support, and second upper roller and the second bottom roller are respectively arranged in the second support,
Second upper roller is separately installed with mounting bracket on second perpendicular to the both sides of its rotating shaft, and second upper roller can be with respect to institute
State mounting bracket on second to rotate, second bottom roller is separately installed with second time mounting bracket, institute perpendicular to the both sides of its rotating shaft
Stating the second bottom roller can rotate relative to second time mounting bracket；
Second governor motion is arranged on the upside of the second support, and it includes the second servomotor and is respectively arranged on both sides
The second screw rod on two on mounting bracket, the second screw thread being connected with second screw flight is respectively equipped with second support
Hole, second screw rod by the second screwed hole can relative second support it is up and down, its lower end through the second screwed hole with it is right
Mounting bracket is fixedly connected on second answered, and its upper end is fixedly connected with the second driven gear, and second servomotor is located at it
Second driving gear is installed, second driving gear engages with the second driven gear, described on the second output shaft of lower end
Second servomotor drives the second upper roller up and down with respect to the second support, with adjust the second upper roller and the second bottom roller it
Between vertical distance.
6. high-tension transformer according to claim 1, the rolling of reactor wave enamel and spooling equipment, its feature
It is：First tension adjusting device includes the first tabletting, the second tabletting and the first retaining mechanism, first tabletting and
The first passage that painting envelope curve passes through is provided between two tablettings, the hair contacted with enamel-covered wire outer surface is provided with the first passage
Felt, first retaining mechanism is used to lock or unclamp the first tabletting and the second tabletting, so as to adjust between felt and enamel-covered wire
Elasticity.
7. high-tension transformer according to claim 1, the rolling of reactor wave enamel and spooling equipment, its feature
It is：Also include including some guiding located at the reversing arrangement between the rolling device and coiler device, the reversing arrangement
Enamel-covered wire is directed to the coiler device by wheel, the reversing arrangement by the directive wheel from rolling device.
8. high-tension transformer according to claim 7, the rolling of reactor wave enamel and spooling equipment, its feature
It is：The reversing arrangement includes the first changement and the second changement, the first changement and the second changement point
Not by some guide wheel groups into；
The second tension adjustment for adjusting enamel-cover line tension is additionally provided between first changement and the second changement
Device, second tension adjusting device include the 3rd tabletting, the 4th tabletting and the second retaining mechanism, the 3rd tabletting and
The second channel that painting envelope curve passes through is provided between four tablettings, the hair contacted with enamel-covered wire outer surface is provided with the second channel
Felt, second retaining mechanism is used to lock or unclamp the 3rd tabletting and the 4th tabletting, so as to adjust between felt and enamel-covered wire
Elasticity.
9. high-tension transformer according to claim 1, the rolling of reactor wave enamel and spooling equipment, its feature
It is：Also include earth detector, the earth detector includes monitoring module and electrically connected with the monitoring module
Detection module, the detection module be located between the rolling device and coiler device, it includes testing jig and located at survey
On examination frame and multiple test cells for electrically connect with monitoring module, the multiple test cell be located at the outside of enamel-covered wire and
Arranged along the activity direction of enamel-covered wire, can be with the multiple test cell movable contact during the enamel-covered wire activity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721180821.3U CN207199463U (en) | 2017-09-14 | 2017-09-14 | High-tension transformer, the rolling of reactor wave enamel and spooling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721180821.3U CN207199463U (en) | 2017-09-14 | 2017-09-14 | High-tension transformer, the rolling of reactor wave enamel and spooling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207199463U true CN207199463U (en) | 2018-04-06 |
Family
ID=61788995
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|---|---|---|---|
| CN201721180821.3U Active CN207199463U (en) | 2017-09-14 | 2017-09-14 | High-tension transformer, the rolling of reactor wave enamel and spooling equipment |
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| Country | Link |
|---|---|
| CN (1) | CN207199463U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107516596A (en) * | 2017-09-14 | 2017-12-26 | 佛山市帝博世电子有限公司 | High-tension transformer, the rolling of reactor wave enamel and spooling equipment and method |
| CN110808160A (en) * | 2019-11-19 | 2020-02-18 | 青岛航天半导体研究所有限公司 | Winding method for copper strip winding of transformer |
-
2017
- 2017-09-14 CN CN201721180821.3U patent/CN207199463U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107516596A (en) * | 2017-09-14 | 2017-12-26 | 佛山市帝博世电子有限公司 | High-tension transformer, the rolling of reactor wave enamel and spooling equipment and method |
| CN107516596B (en) * | 2017-09-14 | 2024-03-19 | 佛山市帝博世电子有限公司 | Enameled wire rolling and winding equipment and method for high-voltage transformer and reactor winding |
| CN110808160A (en) * | 2019-11-19 | 2020-02-18 | 青岛航天半导体研究所有限公司 | Winding method for copper strip winding of transformer |
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