CN207163679U - A kind of air-tightness detection device for clutch master cylinder - Google Patents
A kind of air-tightness detection device for clutch master cylinder Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及车辆生产领域,特别涉及一种用于离合器主缸的气密性检测装置。The utility model relates to the field of vehicle production, in particular to an air tightness detection device for a clutch master cylinder.
背景技术Background technique
离合器主缸是构成离合器的主要部分,该主缸的气密性不好会导致离合器在使用过程中出现失灵、运行异常、效率降低、寿命缩短、环境污染等诸多问题。因此主缸在出厂前需要对气密性检测至关重要。气密性检测技术水平的高低会直接影响生产效率、操作人员的劳动强度及产品的最终质量。现有技术中通常采用向被测件施加一定压力的高压气体的方式来进行气密性的检测,但由于离合器主缸通常被活塞分隔为两个腔室,单次实验无法同时实现不同腔室以及胶塞部分气密性的检测,而多次检测则会导致人工操作强度的增大以及检测效率的降低。因此急需一种成本低廉、检测效率以及准确性都高的气密性检测装置。The clutch master cylinder is the main part of the clutch. The poor airtightness of the master cylinder will lead to many problems such as failure of the clutch during use, abnormal operation, reduced efficiency, shortened life, and environmental pollution. Therefore, the master cylinder needs to be tested for air tightness before leaving the factory. The level of air tightness testing technology will directly affect production efficiency, labor intensity of operators and final quality of products. In the prior art, air tightness is usually tested by applying a certain pressure of high-pressure gas to the test piece. However, since the clutch master cylinder is usually divided into two chambers by the piston, different chambers cannot be realized simultaneously in a single experiment. And the detection of the airtightness of the rubber plug part, while multiple detections will lead to an increase in the intensity of manual operations and a decrease in detection efficiency. Therefore, there is an urgent need for an air tightness detection device with low cost, high detection efficiency and high accuracy.
实用新型内容Utility model content
为了克服现有技术中所存在的缺陷,本实用新型提供一种用于离合器主缸的气密性检测装置,以通在主缸不同腔室内分别制造正压和负压环境来一次性检测主缸不同腔室以及活塞的气密性,以进一步提高检测效率及准确率。In order to overcome the defects in the prior art, the utility model provides an air tightness detection device for the clutch master cylinder, which can detect the master cylinder at one time by creating positive pressure and negative pressure environments in different chambers of the master cylinder. The airtightness of the different chambers of the cylinder and the piston to further improve the detection efficiency and accuracy.
本实用新型的一种用于离合器主缸的气密性检测装置,该离合器主缸包括缸体、供油孔、出油孔、推杆以及连接至推杆一端的活塞,推杆推动活塞在缸体内部滑动,该气密性检测装置包括主体部分、正压检测系统以及负压检测系统,其中,The utility model relates to an air tightness detection device for a clutch master cylinder. The clutch master cylinder includes a cylinder body, an oil supply hole, an oil outlet hole, a push rod and a piston connected to one end of the push rod. Sliding inside the cylinder, the air tightness detection device includes a main body, a positive pressure detection system and a negative pressure detection system, wherein,
主体部分包括水平的工作台、垂直设置于工作台上方的主缸定位机构、第一检测单元和第二检测单元;The main body includes a horizontal workbench, a master cylinder positioning mechanism vertically arranged above the workbench, a first detection unit and a second detection unit;
主缸定位机构用于将离合器主缸定位于工作台上方,其中活塞被定位于供油孔和出油孔之间的隔离密封位置,以使供油孔和出油孔分别与第一腔室和第二腔室连通;The master cylinder positioning mechanism is used to position the clutch master cylinder above the workbench, wherein the piston is positioned at the isolated and sealed position between the oil supply hole and the oil outlet hole, so that the oil supply hole and the oil outlet hole are respectively connected with the first chamber communicating with the second chamber;
正压检测系统包含充气装置以及由充气口、第一标准腔、第一检测接头、第一压力传感器和出气口通过管路构成的环路,并且正压检测系统通过第一检测单元连接至供油孔,以便为第一腔室提供正气压;以及The positive pressure detection system includes an inflatable device and a loop composed of an inflation port, a first standard cavity, a first detection joint, a first pressure sensor, and an air outlet through a pipeline, and the positive pressure detection system is connected to the power supply through the first detection unit. an oil hole to provide positive air pressure to the first chamber; and
负压检测系统正压检测系统包含充气装置以及由抽气口、第二标准腔、第二检测接头、第二压力传感器和进气口通过管路构成的环路,并且负压检测系统通过第二检测单元连接至出油孔,以便为第二腔室提供负气压。Negative pressure detection system The positive pressure detection system includes an inflatable device and a loop composed of the suction port, the second standard cavity, the second detection joint, the second pressure sensor and the air inlet through the pipeline, and the negative pressure detection system passes through the second The detection unit is connected to the oil outlet to provide negative air pressure for the second chamber.
进一步地,主缸定位机构包括位于工作台上方的底座、垂直于底座的支架、设置于支架正上方的定位气缸以及沿支架从下至上依次设置的推杆座、固定支座和可调支座,其中Further, the master cylinder positioning mechanism includes a base located above the workbench, a bracket perpendicular to the base, a positioning cylinder arranged directly above the bracket, and a push rod seat, a fixed support and an adjustable support arranged sequentially along the support from bottom to top ,in
固定支座上设置有直径小于缸体并大于推杆的孔,以支撑缸体的底部;A hole with a diameter smaller than the cylinder body and larger than the push rod is provided on the fixed support to support the bottom of the cylinder body;
可调支座的位置可沿支架的方向进行调节,并且可调支座上设置有直径可调的孔,以便容纳缸体并限定缸体的水平位置;The position of the adjustable support can be adjusted along the direction of the bracket, and the adjustable support is provided with a hole with adjustable diameter to accommodate the cylinder and limit the horizontal position of the cylinder;
推杆座的位置可沿垂直方向进行调节;The position of the push rod seat can be adjusted in the vertical direction;
定位气缸的输出端指向缸体设置,输出端上设置有用于锁定缸体顶部位置的锁头,以便配合固定支座来限定缸体的垂直位置。The output end of the positioning cylinder is directed to the cylinder body, and the output end is provided with a lock head for locking the top position of the cylinder body, so as to cooperate with the fixed support to limit the vertical position of the cylinder body.
进一步地,第一检测单元包括垂直于工作台的第一立柱、可调节地固定于第一立柱上的第一气缸、以及固定于第一气缸的输出端的第一连接件,第一检测接头通过第一连接件连接至供油孔,以便为第一腔室提供正气压。Further, the first detection unit includes a first column perpendicular to the workbench, a first air cylinder adjustablely fixed on the first column, and a first connecting piece fixed to the output end of the first air cylinder, and the first detection joint passes through The first connection is connected to the oil supply hole to provide positive air pressure to the first chamber.
进一步地,第二检测单元包括垂直于工作台的第二立柱、可调节地固定于第二立柱上的第二气缸、以及固定于第二气缸的输出端的第二连接件,第二检测接头通过第二连接件连接至供油孔,以便为第二腔室提供正气压。Further, the second detection unit includes a second column perpendicular to the workbench, a second air cylinder adjustably fixed on the second column, and a second connection piece fixed at the output end of the second air cylinder, and the second detection joint passes through The second connection is connected to the oil supply hole to provide positive air pressure to the second chamber.
进一步地,充气口通过充气管连接至充气装置,充气口与充气装置之间设置有充气阀门;出气口通过出气管与外界空气连通,出气管上设置有出气阀门。Further, the inflation port is connected to the inflation device through the inflation tube, and an inflation valve is arranged between the inflation port and the inflation device; the gas outlet communicates with the outside air through the outlet pipe, and the outlet pipe is provided with an outlet valve.
进一步地,第一标准腔和第一检测接头之间设置有第一压力对比传感器,充气口与第一标准腔之间设置有第一标准腔控制阀,并且第一检测接头与出气口之间设置有第一主缸控制阀。Further, a first pressure contrast sensor is provided between the first standard chamber and the first detection joint, a first standard chamber control valve is provided between the gas charging port and the first standard chamber, and a first standard chamber control valve is provided between the first detection joint and the gas outlet. A first master cylinder control valve is provided.
进一步地,抽气口通过抽气管连接至抽气装置,抽气口与抽气装置之间设置有抽气阀门;进气口通过进气管与外界空气连通,进气管上设置有进气阀门。Further, the air inlet is connected to the air extraction device through an air extraction pipe, and an air extraction valve is arranged between the air extraction port and the air extraction device; the air inlet communicates with the outside air through an air inlet pipe, and an air inlet valve is arranged on the air inlet pipe.
进一步地,第二标准腔和第二检测接头之间设置有第二压力对比传感器,抽气口与第二标准腔之间设置有第二标准腔控制阀,并且第二检测接头与进气口之间设置有第二主缸控制阀。Further, a second pressure contrast sensor is provided between the second standard chamber and the second detection joint, a second standard chamber control valve is provided between the air suction port and the second standard chamber, and a second standard chamber control valve is provided between the second detection joint and the air inlet. A second master cylinder control valve is provided between them.
一种离合器主缸气密性检测方法,包含以下步骤:A method for detecting air tightness of a clutch master cylinder, comprising the following steps:
步骤1:将离合器主缸固定于主缸定位机构上,其中离合器主缸的活塞被定位于供油孔和出油孔之间的隔离密封位置,以使供油孔和出油孔分别与第一腔室和第二腔室连通;Step 1: Fix the clutch master cylinder on the master cylinder positioning mechanism, wherein the piston of the clutch master cylinder is positioned at the isolated and sealed position between the oil supply hole and the oil outlet hole, so that the oil supply hole and the oil outlet hole are respectively connected to the first The first chamber communicates with the second chamber;
步骤2:将正压检测系统通过第一检测单元连接至供油孔,并将负压检测系统通过第二检测单元连接至出油孔;Step 2: Connect the positive pressure detection system to the oil supply hole through the first detection unit, and connect the negative pressure detection system to the oil outlet hole through the second detection unit;
步骤3:打开充气口并关闭出气口为第一腔室充气第一预定时间段,通过第一压力传感器检测第一腔室内压力值是否处于第一预定范围内;同时打开抽气口并关闭进气口为第二腔室抽气第一预定时间段,通过第二压力传感器检测第二腔室内压力值是否处于第二预定范围内;Step 3: Open the inflation port and close the air outlet to inflate the first chamber for the first predetermined period of time, and use the first pressure sensor to detect whether the pressure value in the first chamber is within the first predetermined range; at the same time, open the suction port and close the air intake Pumping air for the second chamber for the first predetermined period of time, and detecting whether the pressure value in the second chamber is within the second predetermined range through the second pressure sensor;
步骤4:打开出气口和进气口使第一前室内和第二腔室内恢复正常气压,检测结束。Step 4: Open the air outlet and air inlet to restore the normal air pressure in the first front chamber and the second chamber, and the test is over.
进一步地,该方法还包括:Further, the method also includes:
位于步骤3与步骤4之间的步骤3’:关闭第一标准腔控制阀和第一主缸控制阀保持第二预定时间段,检测第一压力对比传感器所示压力差值是否处于第三预定范围内;同时关闭第二标准腔控制阀和第二主缸控制阀保持第二预定时间段,检测第二压力对比传感器所示压力差值是否处于第三预定范围内。Step 3' between step 3 and step 4: close the first standard chamber control valve and the first master cylinder control valve for a second predetermined period of time, and detect whether the pressure difference shown by the first pressure comparison sensor is within the third predetermined within the range; simultaneously close the second standard chamber control valve and the second master cylinder control valve for a second predetermined period of time, and detect whether the pressure difference shown by the second pressure comparison sensor is within the third predetermined range.
由于采用于上技术方案,本实用新型与现有技术相比具有如下优点:Due to the adoption of the above technical scheme, the utility model has the following advantages compared with the prior art:
1.本实用新型的气密性检测装置同时在主缸不同腔室内分别制造正压和负压环境,能够一次性完成不同腔室、供油孔、出油孔以及活塞的气密性检测,进一步提高检测效率;1. The air tightness detection device of the present utility model creates positive pressure and negative pressure environments in different chambers of the main cylinder at the same time, and can complete the air tightness detection of different chambers, oil supply holes, oil outlet holes and pistons at one time, Further improve detection efficiency;
2.活塞两侧气压差显著增大,刚容易检测出活塞的气密性缺陷,检测准确性更高;2. The air pressure difference on both sides of the piston is significantly increased, and it is easy to detect the air tightness defect of the piston, and the detection accuracy is higher;
3.检测过程分为充气/抽气检测阶段和保压检测阶段,进一步提高了检测结果的准确性。3. The detection process is divided into the inflation/pumping detection stage and the pressure holding detection stage, which further improves the accuracy of the detection results.
附图说明Description of drawings
图1为离合器主缸的示意图;Fig. 1 is the schematic diagram of clutch master cylinder;
图2为依据本实用新型的气密性检测装置的主体部分的示意图;Fig. 2 is a schematic diagram of the main part of the air tightness detection device according to the present invention;
图3为依据本实用新型的气密性监测装置的正压检测系统的示意图;3 is a schematic diagram of a positive pressure detection system according to the air tightness monitoring device of the present invention;
图4为依据本实用新型的气密性检测装置的负压检测系统的示意图。Fig. 4 is a schematic diagram of a negative pressure detection system of the air tightness detection device according to the present invention.
附图标记说明:Explanation of reference signs:
100主缸,110缸体,111第一腔室,112第二腔室,120供油孔,130出油孔,140推杆,150活塞,200主体部分,210工作台,220主缸定位机构,221底座,222支架,223推杆座,224固定支座,225可调支座,226定位气缸,227锁头,228连杆,230第一检测单元,231第一立柱,232第一气缸,233第一连接件,240第二检测单元,241第二立柱,242第二气缸,243第二连接件,300正压检测系统,310充气口,311充气管,312充气阀门,320第一标准腔,330第一检测接头,340第一压力传感器,350出气口,351出气管,352出气阀门,360第一压力对比传感器,370第一标准腔控制阀,380第一主缸控制阀,400负压检测系统,410抽气口,411抽气管,412抽气阀门,420第二标准腔,430第二检测接头,440第二压力传感器,450进气口,451进气管,452进气阀门,460第二压力对比传感器,470第二标准腔控制阀,480第二主缸控制阀。100 master cylinder, 110 cylinder block, 111 first chamber, 112 second chamber, 120 oil supply hole, 130 oil outlet hole, 140 push rod, 150 piston, 200 main body, 210 workbench, 220 master cylinder positioning mechanism , 221 base, 222 bracket, 223 push rod seat, 224 fixed support, 225 adjustable support, 226 positioning cylinder, 227 lock head, 228 connecting rod, 230 first detection unit, 231 first column, 232 first cylinder , 233 first connector, 240 second detection unit, 241 second column, 242 second cylinder, 243 second connector, 300 positive pressure detection system, 310 inflation port, 311 inflation pipe, 312 inflation valve, 320 first Standard chamber, 330 first detection joint, 340 first pressure sensor, 350 air outlet, 351 air outlet pipe, 352 air outlet valve, 360 first pressure contrast sensor, 370 first standard chamber control valve, 380 first master cylinder control valve, 400 negative pressure detection system, 410 exhaust port, 411 exhaust pipe, 412 exhaust valve, 420 second standard chamber, 430 second detection joint, 440 second pressure sensor, 450 air inlet, 451 air intake pipe, 452 air intake valve , 460 second pressure contrast sensor, 470 second standard chamber control valve, 480 second master cylinder control valve.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, not to limit the utility model.
图1为本实用新型所适用的离合器主缸100的示意图。主缸100具有传统主缸所共有的特征,其包含缸体110、供油孔120、出油孔130、推杆140以及连接至推杆140一端的活塞150,其中推杆140能够推动活塞150在缸体110内部滑动,以将缸体110内部的空间分隔为两个不同的腔室,即第一腔室111和第二腔室112。在本实用新型的检测过程中,要求通过推杆140将活塞150推至供油孔120和出油孔130之间的隔离密封位置,即使供油孔120和出油孔130分别与第一腔室111和第二腔室112连通。FIG. 1 is a schematic diagram of a clutch master cylinder 100 applicable to the present invention. The master cylinder 100 has the common characteristics of a traditional master cylinder, which includes a cylinder body 110, an oil supply hole 120, an oil outlet hole 130, a push rod 140 and a piston 150 connected to one end of the push rod 140, wherein the push rod 140 can push the piston 150 Slide inside the cylinder body 110 to divide the space inside the cylinder body 110 into two different chambers, namely the first chamber 111 and the second chamber 112 . In the detection process of the present utility model, it is required to push the piston 150 to the isolation sealing position between the oil supply hole 120 and the oil outlet hole 130 by the push rod 140, even if the oil supply hole 120 and the oil outlet hole 130 are respectively connected to the first cavity The chamber 111 communicates with the second chamber 112 .
本实用新型的离合器主缸气密性检测装置总体由主体部分200、正压检测系统300和负压检测系统400构成,图2-4分别示出了以上三部分的具体构成。其中,主体部分200用支撑和定位待测的离合器主缸100,并将用于为第一腔室111提供正气压并检测其气密性的正压检测系统300和用于为第二腔室112提供负气压并检测其气密性的负压检测系统400分别连接至供油孔120和出油孔130。The clutch master cylinder air tightness detection device of the utility model is generally composed of a main body 200, a positive pressure detection system 300 and a negative pressure detection system 400. Figures 2-4 respectively show the specific composition of the above three parts. Wherein, the main body part 200 is used to support and locate the clutch master cylinder 100 to be tested, and will be used to provide positive air pressure for the first chamber 111 and detect its airtight positive pressure detection system 300 and for the second chamber 112 is connected to the oil supply hole 120 and the oil outlet hole 130 respectively with a negative pressure detection system 400 that provides negative air pressure and detects its airtightness.
如图2所示,主体部分200包括水平的工作台210、垂直设置于工作台210上方的主缸定位机构220、第一检测单元230和第二检测单元240。其中,主缸定位机构220用于支撑和定位待测的离合器主缸100,第一检测单元230和第二检测单元240则分别用于将正压检测系统300和负压检测系统400连接至供油孔120和出油孔130。As shown in FIG. 2 , the main body 200 includes a horizontal workbench 210 , a master cylinder positioning mechanism 220 vertically disposed above the workbench 210 , a first detection unit 230 and a second detection unit 240 . Wherein, the master cylinder positioning mechanism 220 is used to support and position the clutch master cylinder 100 to be tested, and the first detection unit 230 and the second detection unit 240 are respectively used to connect the positive pressure detection system 300 and the negative pressure detection system 400 to the power supply. Oil hole 120 and oil outlet hole 130.
主缸定位机构220包括位于工作台210上方的底座221、垂直于底座221的支架222、设置于支架222正上方的定位气缸226以及沿支架222从下至上依次设置的推杆座223、固定支座224和可调支座225。其中固定支座224上设置有直径小于缸体110并大于推杆150的孔,以用于支撑缸体110的底部。可调支座225的位置可沿支架222的方向进行调节,并且可调支座225上设置有直径可调的孔,以便容纳不同规格的缸体110并限定缸体110的水平位置。推杆座223的位置可沿垂直方向进行调节,以便限定推杆140的位置。定位气缸226的输出端指向缸体110设置,该输出端上设置有用于锁定缸体110顶部的锁头,以便配合固定支座224来限定缸体110的垂直位置。操作时,可暂时将可调支座225上移至适当位置,将待测主缸100推杆朝下插入固定支座224的孔中,再将可调支座225下移并固定至接近缸体110中部的位置,调整可调支座225上孔的大小,以束缚缸体110以防止其在测量过程中产生任何水平位移。进一步调整定位气缸226的输出端的位置,使锁头锁定缸体110的顶部,以将缸体110在垂直方向上限定于固定支座224和锁头之间,防止其在垂直方向上产生位移。定位气缸226本身可以被固定于支架222或任何相对于工作台210固定的部件上。最后,调节推杆座223的垂直高度,以将活塞150定位于供油孔120和出油孔130之间的隔离密封位置。The master cylinder positioning mechanism 220 includes a base 221 positioned above the workbench 210, a support 222 perpendicular to the base 221, a positioning cylinder 226 arranged directly above the support 222, and a push rod seat 223 arranged in sequence from bottom to top along the support 222, a fixed support Seat 224 and adjustable support 225. The fixed support 224 is provided with a hole with a diameter smaller than that of the cylinder body 110 and larger than that of the push rod 150 for supporting the bottom of the cylinder body 110 . The position of the adjustable support 225 can be adjusted along the direction of the bracket 222 , and the adjustable support 225 is provided with holes with adjustable diameters to accommodate cylinders 110 of different specifications and limit the horizontal position of the cylinder 110 . The position of the push rod seat 223 can be adjusted vertically so as to define the position of the push rod 140 . The output end of the positioning cylinder 226 is set toward the cylinder body 110 , and the output end is provided with a lock head for locking the top of the cylinder body 110 so as to cooperate with the fixed support 224 to define the vertical position of the cylinder body 110 . During operation, temporarily move the adjustable support 225 to a suitable position, insert the push rod of the master cylinder 100 to be tested downward into the hole of the fixed support 224, then move the adjustable support 225 down and fix it close to the cylinder. The position in the middle of the body 110, adjust the size of the hole on the adjustable support 225 to bind the cylinder 110 to prevent any horizontal displacement during the measurement process. Further adjust the position of the output end of the positioning cylinder 226 so that the lock head locks the top of the cylinder body 110, so that the cylinder body 110 is limited between the fixed support 224 and the lock head in the vertical direction to prevent it from being displaced in the vertical direction. The positioning cylinder 226 itself can be fixed on the bracket 222 or any component fixed relative to the workbench 210 . Finally, the vertical height of the push rod seat 223 is adjusted to position the piston 150 at an isolated sealing position between the oil supply hole 120 and the oil outlet hole 130 .
在本实用新型的实施例中,第一检测单元230包括垂直于所述工作台210的第一立柱231、可调节地固定于第一立柱231上的第一气缸232、以及固定于第一气缸232的输出端的第一连接件233。操作时,可将第一气缸232沿第一立柱231上下调整至适当位置进行固定,以使第一气缸232的输出端接近供油孔120,便于实现正压检测系统300与供油孔120的连接。同样的,第二检测单元240包括垂直于所述工作台210的第二立柱241、可调节地固定于第二立柱241上的第二气缸242、以及固定于第二气缸242的输出端的第二连接件243。其操作原理与正压检测单元230相似。In an embodiment of the present utility model, the first detection unit 230 includes a first column 231 perpendicular to the workbench 210, a first cylinder 232 that is adjustable and fixed on the first column 231, and a first cylinder 232 fixed to the first cylinder. The first connector 233 of the output end of 232. During operation, the first cylinder 232 can be adjusted up and down along the first column 231 to a proper position for fixing, so that the output end of the first cylinder 232 is close to the oil supply hole 120, so as to realize the positive pressure detection system 300 and the oil supply hole 120. connect. Similarly, the second detection unit 240 includes a second column 241 perpendicular to the workbench 210 , a second air cylinder 242 adjustably fixed on the second column 241 , and a second air cylinder 242 fixed at the output end of the second air cylinder 242 . Connector 243 . Its operating principle is similar to that of the positive pressure detection unit 230 .
如图3所示,正压检测系统300包含充气装置(未显示)以及至少由充气口310、第一标准腔320、第一检测接头330、第一压力传感器340和出气口350通过管路构成的环路。其中,充气装置通过充气管311连接至充气口310,优选地,可以在充气口310与充气装置之间设置用于控制充气装置启闭的充气阀门312。第一检测接头330可以被固定在第一检测单元230的第一连接件233上,以便接入主缸100的供油孔120,使第一腔室111成为高压气体闭合回路的一部分。充气装置所提供的高压气体通过充气口310进入环路,循环流经标准腔320和第一腔室111,此时第一压力传感器340可以显示闭合环路内——即第一腔室111内——的气压,操作者可以通过将该测量值与预定范围进行对比,以得出第一腔室气密性是否良好。出气口350通过出气管351与外界空气连通,该出气管351上可以设置用于启闭出气口352的出气阀门,待测试结束后可打开出气阀门352,以恢复第一腔室111内的气压。As shown in Figure 3, the positive pressure detection system 300 includes an inflatable device (not shown) and at least consists of an inflatable port 310, a first standard cavity 320, a first detection joint 330, a first pressure sensor 340 and an air outlet 350 through pipelines of the loop. Wherein, the inflation device is connected to the inflation port 310 through the inflation tube 311 , preferably, an inflation valve 312 for controlling the opening and closing of the inflation device may be provided between the inflation port 310 and the inflation device. The first detection joint 330 can be fixed on the first connecting piece 233 of the first detection unit 230 so as to be connected to the oil supply hole 120 of the master cylinder 100 so that the first chamber 111 becomes a part of the high-pressure gas closed circuit. The high-pressure gas provided by the inflator enters the loop through the inflatable port 310, and circulates through the standard chamber 320 and the first chamber 111. At this time, the first pressure sensor 340 can display the closed loop—that is, the first chamber 111 - the air pressure, the operator can compare the measured value with the predetermined range to find out whether the airtightness of the first chamber is good. The air outlet 350 communicates with the outside air through an air outlet pipe 351. An air outlet valve for opening and closing the air outlet 352 can be arranged on the air outlet pipe 351. After the test is finished, the air outlet valve 352 can be opened to restore the air pressure in the first chamber 111 .
优选地,可以在第一标准腔320和第一检测接头330之间设置第一压力对比传感器360,在充气口310与第一标准腔320之间设置第一标准腔控制阀370,以及在第一检测接头330与出气口350之间设置第一主缸控制阀380。如此设计可以在环路中充满高压气体后通过同时关闭第一标准腔控制阀370和第一主缸控制阀380来保持第一标准腔320和第一腔室111内的压力,一旦第一腔室111出现漏气,则第一压力对比传感器360便会显示高压气体由第一标准腔320流向第一腔室111。操作者可以通过判断第一压力对比传感器360所示压力差值是否处于预定范围内来确定第一腔室111的气密性是否良好。Preferably, a first pressure contrast sensor 360 can be set between the first standard cavity 320 and the first detection joint 330, a first standard cavity control valve 370 can be set between the gas charging port 310 and the first standard cavity 320, and A first master cylinder control valve 380 is disposed between a detection joint 330 and the air outlet 350 . Such a design can maintain the pressure in the first standard chamber 320 and the first chamber 111 by simultaneously closing the first standard chamber control valve 370 and the first master cylinder control valve 380 after the loop is filled with high-pressure gas, once the first chamber If there is an air leak in the chamber 111 , the first pressure contrast sensor 360 will show that the high-pressure gas flows from the first standard chamber 320 to the first chamber 111 . The operator can determine whether the airtightness of the first chamber 111 is good by judging whether the pressure difference shown by the first pressure comparison sensor 360 is within a predetermined range.
图4为负压检测系统400的示意图。如图所示,负压检测系统400可以包含抽气装置(未显示)以及至少由抽气口410、第二标准腔420、第二检测接头430、第二压力传感器440和进气口450通过管路构成的环路。其中,抽气装置通过抽气管411连接至抽气口410,优选地,可以在抽气口410与抽气装置之间设置用于控制抽气装置启闭的抽气阀门412。第二检测接头430可以被固定在第二检测单元240的第二连接件243上,以便接入主缸100的出油孔130,使第二腔室112成为负压气体闭合回路的一部分。负压检测系统400的操作原理与正压检测系统300相似,其具体区别在于,负压检测系统400通过抽气装置抽取闭合环路中的空气,为第二腔室112制造低压环境。同样优选地,可以在第二标准腔420和第二检测接头430之间设置第二压力对比传感器460,在抽气口310与第二标准腔420之间设置第二标准腔控制阀470,以及在第二检测接头430与进气口450之间设置第一主缸控制阀480。以便在同时关闭第二标准腔控制阀470和第一主缸控制阀480的保压情况下通过判断第二压力对比传感器460所示的压力差值是否处于预定范围内来确定第二腔室112的气密性是否良好。FIG. 4 is a schematic diagram of a negative pressure detection system 400 . As shown in the figure, the negative pressure detection system 400 may include an air extraction device (not shown) and at least the air extraction port 410, the second standard cavity 420, the second detection joint 430, the second pressure sensor 440 and the air inlet 450 through the tube. A circle of roads. Wherein, the air extraction device is connected to the air extraction port 410 through an air extraction pipe 411 , preferably, an air extraction valve 412 for controlling the opening and closing of the air extraction device may be provided between the air extraction port 410 and the air extraction device. The second detection joint 430 can be fixed on the second connection piece 243 of the second detection unit 240 so as to be connected to the oil outlet 130 of the master cylinder 100 so that the second chamber 112 becomes a part of the negative pressure gas closed circuit. The operating principle of the negative pressure detection system 400 is similar to that of the positive pressure detection system 300 , the specific difference is that the negative pressure detection system 400 extracts the air in the closed loop through an air extraction device to create a low pressure environment for the second chamber 112 . Also preferably, a second pressure contrast sensor 460 can be set between the second standard cavity 420 and the second detection joint 430, a second standard cavity control valve 470 can be set between the gas extraction port 310 and the second standard cavity 420, and A first master cylinder control valve 480 is disposed between the second detection joint 430 and the intake port 450 . In order to determine the second chamber 112 by judging whether the pressure difference shown by the second pressure comparison sensor 460 is within a predetermined range under the condition of simultaneously closing the second standard chamber control valve 470 and the first master cylinder control valve 480 to maintain pressure Whether the airtightness is good.
使用本实用新型的气密性检测装置来检测离合器主缸的气密性,可以通过以下步骤来实施:Using the air tightness detection device of the present utility model to detect the air tightness of the clutch master cylinder can be implemented through the following steps:
步骤1:将离合器主缸100固定于主缸定位机构220上,确保离合器主缸100的活塞150被定位于供油孔120和出油孔130之间的隔离密封位置,以使供油孔120和出油孔130分别与第一腔室111和第二腔室112连通。Step 1: Fix the clutch master cylinder 100 on the master cylinder positioning mechanism 220, ensure that the piston 150 of the clutch master cylinder 100 is positioned at the isolated sealing position between the oil supply hole 120 and the oil outlet hole 130, so that the oil supply hole 120 and the oil outlet hole 130 communicate with the first chamber 111 and the second chamber 112 respectively.
步骤2:将正压检测系统300通过第一检测单元230连接至供油孔120,并将负压检测系统400通过第二检测单元240连接至出油孔130。作为选择地,也可将正压检测系统300通过第一检测单元230连接至出油孔130,并将负压检测系统400通过第二检测单元240连接至供油孔120,以便为第一腔室111提供负压,为第二腔室112提供正压。Step 2: Connect the positive pressure detection system 300 to the oil supply hole 120 through the first detection unit 230 , and connect the negative pressure detection system 400 to the oil outlet hole 130 through the second detection unit 240 . Alternatively, the positive pressure detection system 300 can also be connected to the oil outlet hole 130 through the first detection unit 230, and the negative pressure detection system 400 can be connected to the oil supply hole 120 through the second detection unit 240, so that the first chamber Chamber 111 provides negative pressure and second chamber 112 provides positive pressure.
步骤3:打开充气口310并关闭出气口350为第一腔室111充气第一预定时间段,通过第一压力传感器340检测第一腔室111内压力值是否处于第一预定范围内;同时打开抽气口410并关闭进气口450为第二腔室112抽气第一预定时间段,通过第二压力传感器440检测第二腔室112内压力值是否处于第二预定范围内。若第一压力传感器340和/或第二压力传感器440所示压力值未在其对应的预定范围内,则表明被检测主缸气密性不良,可立即结束检测过程。在本实用新型的实施例中,第一预定时间段和第二预定时间段可选择4s,第一预定范围和第二预定范围可依据被检测主缸容量以及充气装置、抽气装置的具体运行参数来确定。Step 3: Open the inflation port 310 and close the air outlet 350 to inflate the first chamber 111 for a first predetermined period of time, and use the first pressure sensor 340 to detect whether the pressure value in the first chamber 111 is within the first predetermined range; simultaneously open The air inlet 410 is closed and the air inlet 450 is closed to pump air into the second chamber 112 for a first predetermined period of time, and the second pressure sensor 440 is used to detect whether the pressure value in the second chamber 112 is within a second predetermined range. If the pressure value shown by the first pressure sensor 340 and/or the second pressure sensor 440 is not within the corresponding predetermined range, it indicates that the airtightness of the detected master cylinder is not good, and the detection process can be ended immediately. In the embodiment of the present utility model, the first predetermined time period and the second predetermined time period can be selected as 4s, and the first predetermined range and the second predetermined range can be based on the capacity of the detected master cylinder and the specific operation of the inflator and the air extraction device parameters to be determined.
当检测装置包含压力对比传感器时,可在上述检测完成后进行保压以及压力对比测试,具体为步骤3’:关闭第一标准腔控制阀370和第一主缸控制阀380保持第二预定时间段,检测第一压力对比传感器360所示压力差值是否处于第三预定范围内;同时关闭第二标准腔控制阀470和第二主缸控制阀480保持第二预定时间段,检测第二压力对比传感器460所示压力差值是否处于第三预定范围内。若第一压力对比传感器360和/或第二压力对比传感器460所示压力值未在其对应的预定范围内,则表明被检测主缸气密性不良,可立即结束检测过程。在本实用新型的实施例中,第三预定时间段和第四预定时间段可选择2s,第三预定范围和第四预定范围则可根据具体测试状况来确定。When the detection device includes a pressure comparison sensor, the pressure holding and pressure comparison test can be performed after the above detection is completed, specifically step 3': closing the first standard chamber control valve 370 and the first master cylinder control valve 380 for a second predetermined time Section, detect whether the pressure difference shown by the first pressure contrast sensor 360 is within the third predetermined range; simultaneously close the second standard cavity control valve 470 and the second master cylinder control valve 480 for a second predetermined period of time, and detect the second pressure Compare whether the pressure difference shown by the sensor 460 is within the third predetermined range. If the pressure values shown by the first pressure comparison sensor 360 and/or the second pressure comparison sensor 460 are not within the corresponding predetermined range, it indicates that the airtightness of the detected master cylinder is poor, and the detection process can be ended immediately. In the embodiment of the present invention, the third predetermined time period and the fourth predetermined time period can be selected as 2s, and the third predetermined range and the fourth predetermined range can be determined according to specific test conditions.
步骤4:打开出气口和进气口使第一前室内和第二腔室内恢复正常气压,检测结束。Step 4: Open the air outlet and air inlet to restore the normal air pressure in the first front chamber and the second chamber, and the test is over.
本实用新型的气密性检测装置通过使用两组检测系统同时对主缸的两个腔室进行检测,有效提高了操作效率。两组检测系统分别采用正压和负压与两腔室均采用正压/负压相比能够更精确地检测出活塞的气密性,使检测结果更精确。The air tightness detection device of the utility model simultaneously detects the two chambers of the main cylinder by using two groups of detection systems, thereby effectively improving the operation efficiency. The two groups of detection systems adopt positive pressure and negative pressure respectively, which can detect the airtightness of the piston more accurately than both chambers adopting positive pressure/negative pressure, so that the detection result is more accurate.
以上实施例仅表达了本实用新型的实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above examples only express the implementation manner of the utility model, and the description thereof is relatively specific and detailed, but it should not be understood as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (8)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106969891A (en) * | 2017-06-05 | 2017-07-21 | 福缔汽车(太仓)有限公司 | A kind of air-tightness detection device and method for clutch master cylinder |
| CN109282952A (en) * | 2018-08-29 | 2019-01-29 | 西北工业大学 | Positive and negative constant pressure sealing performance detection system and method |
| CN114264427A (en) * | 2020-09-16 | 2022-04-01 | 阿文美驰技术有限责任公司 | System and method for checking the sealing of a brake caliper housing |
| CN116608225A (en) * | 2022-02-15 | 2023-08-18 | 阿文美驰技术有限责任公司 | Brake caliper housing and method for checking the seal thereof |
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2017
- 2017-06-05 CN CN201720641360.9U patent/CN207163679U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106969891A (en) * | 2017-06-05 | 2017-07-21 | 福缔汽车(太仓)有限公司 | A kind of air-tightness detection device and method for clutch master cylinder |
| CN109282952A (en) * | 2018-08-29 | 2019-01-29 | 西北工业大学 | Positive and negative constant pressure sealing performance detection system and method |
| CN114264427A (en) * | 2020-09-16 | 2022-04-01 | 阿文美驰技术有限责任公司 | System and method for checking the sealing of a brake caliper housing |
| US12128864B2 (en) | 2020-09-16 | 2024-10-29 | Arvinmeritor Technology, Llc | System and method of checking sealing of a brake caliper housing |
| CN116608225A (en) * | 2022-02-15 | 2023-08-18 | 阿文美驰技术有限责任公司 | Brake caliper housing and method for checking the seal thereof |
| CN116608225B (en) * | 2022-02-15 | 2026-01-30 | 阿文美驰技术有限责任公司 | Brake caliper housing and methods for checking its seal |
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