A kind of dried test-run a machine for the valve seal test
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of valve detection device, particularly a kind of dried test-run a machine of valve seal test.
Background technology
Valve must make a service test after general assembly is finished, and whether meets designing requirement and whether reaches the quality standard of national defined to check product.The sealing property of valve is one of leading indicator of examination valve mass quality.Except throttling valve, no matter be to cut off with valve or regulate and use valve, all should have certain sealing of closing, front need pursue platform and carry out leakage test so valve dispatches from the factory, and also will carry out Back seal test with the valve of upper sealing.And along with the development of producing, people are progressively improving the understanding of security, and in the manufacturing industry such as auto parts and components, gas appliance, various valve pressure regulators, device for detecting sealability plays a part more and more important.
A kind of instrument valve seal test device [application number: 201020214464.X is disclosed such as Chinese patent; Notification number: CN201707178U], source of the gas is connected with the second pressure regulator valve, the 3rd tensimeter, the first reversal valve, clamping cylinder successively pipeline, consists of to clamp passage; Source of the gas is connected with the first pressure regulator valve, the first tensimeter, the first stop valve, the second tensimeter, valve to be checked, the first reversal valve, the 3rd tensimeter, the second pressure regulator valve successively pipeline, consists of to detect the loop; Source of the gas is connected with the 3rd pressure regulator valve, the 4th tensimeter, the second stop valve, the 5th tensimeter, the second reversal valve, lift cylinder successively pipeline, consists of hoist trunk; The lift cylinder top is equipped with water tank.This instrument valve seal test device can be avoided operation with high pressure, has increased the security of test unit, has also reduced operating personnel's working strength simultaneously.
Yet above-mentioned instrument valve seal test device complicated structure will place valve to be checked the pond of water tank in testing process, leaks quantity valve leak is judged by observing bubble.Apparently, valve to be checked in soaking entry the time valve surface caused valve when also not using, just to produce the phenomenon of getting rusty by aqueous corrosion easily, thereby have influence on aesthetics even usability and the serviceable life of valve.
Other employings are soaked the valve seal pick-up unit that detects in the entry with valve and are also all existed the problems referred to above.
Summary of the invention
The purpose of this utility model is the problems referred to above that exist for existing technology, can not affect the dried test-run a machine that valve performance, testing result are used for the valve seal test comparatively accurately when having proposed a kind of the detection.
The purpose of this utility model can realize by following technical proposal: a kind of dried test-run a machine for the valve seal test, comprise frame, it is characterized in that, described frame bottom has for the base of placing valve, described upper rack be provided with base over against push rod, also have on the described frame and can make push rod maybe can make base with respect to the hold-down mechanism of push rod upper and lower translation with respect to the base upper and lower translation, the up and down two ends of described push rod are respectively inlet end and outlet side, above-mentioned push rod inside has the inlet channel that inlet end is connected with the outlet side, described push rod lower end can be plugged in valve inlet end place and form sealing and above-mentioned inlet channel is communicated with valve cavity, has the mouth of detection on the described base, described base can be plugged in that valve export end place forms sealing and above-mentioned detection mouth communicates with valve cavity, also has on the described frame and detects mouth and be connected and can show that whether gas is by detecting mouthful air leakage display device of leakage.
Whether hold-down mechanism is clamped in valve between push rod and the base, and finally pass into air leakage display device by the gas that will detect usefulness and detect valve and leak gas.Because the entrance point of valve and endpiece form sealing with push rod and base respectively, so that in the testing process leakage situation can not appear, therefore so that the detection architecture accuracy rate is higher.Simultaneously because valve is not directly put into water and detected in testing process, therefore when detecting, can not cause the damage such as get rusty to the surface of valve yet, can not affect the serviceable life of valve yet.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described hold-down mechanism comprises the cylinder that is connected in upper rack, and the piston rod of above-mentioned push rod and cylinder is connected.Drive cylinder, piston rod drive push rod one in the same way base moves.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described hold-down mechanism comprises the cylinder that is connected in the frame bottom, and the piston rod of above-mentioned base and cylinder is connected.Drive cylinder, base the drive of piston rod next in the same way push rod move.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described push rod lower end has O-ring seal one, and makes formation sealing between the two by above-mentioned O-ring seal one when push rod is resisted against the valve inlet end.The O-ring seal one of push rod lower end forms sealing with the valve inlet end, detects gas in the time of can guaranteeing to detect and can not leak and testing result is impacted.
The dried test-run a machine that is used for the valve seal test above-mentioned has O-ring seal two on the described base, and above-mentioned O-ring seal two makes formation sealing between the two when the valve export end is positioned on the base.O-ring seal two on the base can guarantee to detect gas and can't leak between base and valve export end, thereby testing result is impacted.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described frame comprises base plate, support bar and mount pad, and above-mentioned base plate and mount pad are connected in respectively the two ends of vertical support bar, and above-mentioned base is positioned on the base plate, and above-mentioned cylinder is connected on the mount pad.
At the above-mentioned dried test-run a machine that is used for the valve seal test, also have on the described mount pad and can make the supercharging switch that communicates or close between inlet end and the source of the gas.Open the supercharging switch, inlet end communicates with source of the gas, thereby begins the sealing of valve is detected.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described air leakage display device comprises that transparent material and its inside have the tank body of water, described tank body is connected on the frame and its bottom has air intake opening, and above-mentioned detection mouth is connected with air intake opening and is provided with at the air intake opening place and can prevent that aqueous reflux is to detecting a mouthful filtering membrane that goes out in the tank body.This transition film is similar to the air transition film on the transfusion device, not only can discharge air, can prevent again the aqueous reflux in the tank body simultaneously.When detecting, if entering in the tank body, the gas that the valve export end is discharged produces bubble, illustrate that the impermeability of this valve is defective; If do not produce bubble, illustrate that this valve is specification product.
At the above-mentioned dried test-run a machine that is used for the valve seal test, described tank body is connected on the above-mentioned mount pad, and the air intake opening of described tank body is connected by connecting pipe with the detection mouth.
Compared with prior art, this dried test-run a machine that is used for the valve seal test has the following advantages:
1, this dried test-run a machine that is used for the valve seal test does not directly place water with valve when valve is carried out sealing detection, but the gas that gas is passed in the valve and will detect usefulness passes in the water, so can guarantee that valve can not get rusty and affects serviceable life when detecting.
2, this dried test-run a machine that is used for the valve seal test makes respectively the entrance point of valve and endpiece form sealing in testing process, has guaranteed that testing process leakage situation can not occur, so that testing result is comparatively accurate.
3, this dried test-run a machine that is used for the valve seal test utilizes air cylinder driven to fix valve, and the gas that will detect usefulness passes into the sealing effectiveness that the Bubble formation situation in the observation water in the water is judged valve, and is simple in structure, and cost is lower, has higher practical value.
Description of drawings
Fig. 1 is the front schematic view of the dried test-run a machine of this valve seal test.
Fig. 2 is the reverse side synoptic diagram of the dried test-run a machine of this valve seal test.
Fig. 3 is the dried test-run a machine cut-open view of this valve seal test.
Among the figure, 1, frame; 2, base; 3, push rod; 4, inlet end; 5, outlet side; 6, inlet channel; 7, detect mouth; 8, cylinder; 9, base plate; 10, support bar; 11, mount pad; 12, supercharging switch; 13, tank body; 14, air intake opening; 15, connecting pipe.
Embodiment
Below be specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
Embodiment one
As shown in Figure 1, a kind of dried test-run a machine for the valve seal test comprises frame 1, and frame 1 bottom has for the base 2 of placing valve, has the mouth of detection 7 on the base 2.Frame 1 top be provided with base 2 over against push rod 3, the up and down two ends of push rod 3 are respectively inlet end 4 and outlet side 5, push rod 3 inside have the inlet channel 6 that inlet end 4 and outlet side 5 are connected.Push rod 3 can be plugged in the valve inlet end, and base 2 then can be plugged in the valve export end, and the detection mouth 7 on the base 2 communicates with valve cavity.Push rod 3 lower ends have O-ring seal one, and O-ring seal makes both form sealing when push rod 3 lower ends and valve inlet end lean for a moment.Have O-ring seal two on the base 2, O-ring seal two can make both form sealing when the valve export end is positioned on the base 2.
As depicted in figs. 1 and 2, have hold-down mechanism on the frame 1, hold-down mechanism can make push rod 3 with respect to base 2 upper and lower translations.Hold-down mechanism comprises the cylinder 8 that is connected in frame 1 top, and push rod 3 is connected with the piston rod of cylinder 8.Frame 1 comprises base plate 9, support bar 10 and mount pad 11, and support bar 10 is vertical state, and base plate 9 and mount pad 11 are connected in the two ends of support bar 10, and base 2 is positioned on the base plate 9, and 8 in cylinder is connected on the mount pad 11, also has supercharging switch 12 on the mount pad 11.
As shown in figures 1 and 3, also has air leakage display device on the frame 1, this air leakage display device comprises that transparent material and its inside have the tank body 13 of water, tank body 13 is connected on the mount pad 11, its bottom has air intake opening 14, air intake opening 14 places are provided with filtering membrane, and air intake opening 14 is connected with detection mouth 7 on the base 2 by connecting pipe 15.
This is used for the dried test-run a machine of valve seal test, in use, valve is placed on the base 2, detection mouth 7 on valve export end and the base 2 over against, drive afterwards cylinder 8 so that the piston rod of cylinder 8 drive push rod 3 one in the same way base 2 move, the inlet end 4 of push rod 3 lower ends leans with the entrance point of valve.This moment, valve was clamped between push rod 3 and the base 2, open supercharging switch 12, source of the gas is communicated with the inlet end 4 of push rod 3 upper ends, and Pneumatic pipe cleaner is crossed entrance point and the endpiece that inlet end 4 enters inlet channel 6 and process valve, is finally passed in the tank body 13 by the detection mouth 7 on the base 2.
Make water generates bubble in the tank body 13 if pass into gases in the tank body 13, the poor sealing of this valve then is described, leak easily, be substandard product; And if do not produce bubble in the water in the tank body 13, the good airproof performance of this valve then is described, be not easy to leak, be specification product.
Because in testing process, the push rod 3 that is used for pinch valve and base 2 form with endpiece with the entrance point of valve respectively and seal, leakage situation can not occur so that gas passes in the interior process of valve, so the testing result accuracy rate is higher, can detect exactly the sealing of valve.
Embodiment two
Present embodiment is basic identical with structure and the principle of embodiment one, and difference is: the cylinder 8 of hold-down mechanism is connected in frame 1 bottom in the present embodiment, and the piston rod of base 2 and cylinder 8 is connected.When cylinder 8 piston rod move, piston rod can drive base 2 one in the same way push rod 3 move.
Specific embodiment described herein only is to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.