CN207153994U - A kind of full-automatic spray gun system - Google Patents
A kind of full-automatic spray gun system Download PDFInfo
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- CN207153994U CN207153994U CN201720108885.6U CN201720108885U CN207153994U CN 207153994 U CN207153994 U CN 207153994U CN 201720108885 U CN201720108885 U CN 201720108885U CN 207153994 U CN207153994 U CN 207153994U
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- main road
- gun system
- road pipeline
- pipeline
- bypass line
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Abstract
The utility model provides a kind of full-automatic spray gun system, and it includes：Spray finishing material container；Main road pipeline, the initiating terminal connection spray finishing material container of main road pipeline, main road pipeline are provided with pneumatic diaphragm pump and switch electromagnetic valve；Pneumatic diaphragm pump is close to the initiating terminal of main road pipeline, and switch electromagnetic valve is close to the end of main road pipeline；Some bypass lines, the initiating terminal of each bypass line are all connected to the end of main road pipeline, and the end of each bypass line is equipped with nozzle.The utility model uses multistage dynamic regulation mode, stable pipeline pressure, sets circulating line, avoids material solidification in the duct, integrates cleaning, anti-blocking, realizes increasingly automated production.
Description
Technical field
It the utility model is related to a kind of full-automatic spray gun system.
Background technology
At present, many products are required for carrying out related spraying operation in industrial enterprise, including auto parts and components etc., still
In many industrial circles, most spraying equipments is manual hand manipulation, it is impossible to accurate to complete to match somebody with somebody the regular of spraying equipment
Cleaning, cleaning quality can not be ensured, frequently result in sprayed on material solidification, block spray gun, it is necessary to after clearing up can operation, make
Suspend into shop equipment, influence operating efficiency, add the maintenance cost of equipment, now in industry manually checked using traditional
Mode could find whether spray gun blocks, and judge that the time is grown, and deterministic process is complicated, must be used after judging that lance pipe blocks
Manual mode of operation rinses lance pipe.Personnel's handwork intensity is big, operating environment badly (has a large amount of noises, chemicals
The injury to personnel's body such as pollution), and drawback be present in personnel's manual operations, coating quality cannot be guaranteed, draw high production significantly
The disqualification rate of product, negative influence is produced to the economic benefit of enterprise.
Chinese patent 201420718357.9 discloses a kind of industrial gun system, and spy does not mention a kind of full-automatic in
Gun system, including spray gun, high-pressure air source, pipeline and controlling organization are washed, controlling organization is programmable controller, control spray gun system
System operation, spray gun quantity at least two, spray gun is prevents oil leak paint sprayer, and spray gun is arranged in parallel, and is provided with spray gun
Spray painting gas source inlet, it is opened and closed gas source inlet and enters Qi Kou；Gun system includes atomization opening and closing pipeline mechanism, paint supply line machine
Structure and detergent line mechanism.
Chinese patent 201620120372.2 discloses a kind of full-automatic spraying gun anti-blocking system, including：Industrial computer, PLC controls
Device, spraygun body, lance pipe and booster pump processed, lance pipe are provided with pressure sensor, pressure sensor signal output end
PLC input is connected to, PLC is connected with industrial computer, the pressure of spray gun is carried out by PLC sensing technologies real
When monitor, obtain lance pipe block before and after pressure difference value, contrasted with setting value, when there is retaining pressure spray gun front end
During change, signal is passed to CCC by pressure sensor, and CCC transmits a signal to booster pump again, supercharging
Pump pressurization is rinsed to lance pipe.
Chinese patent 201520046478.8 discloses a kind of automation spray painting apparatus, including：Paint finishing, Lift-on/Lift-off System
And running gear；Paint finishing includes：Spray unit and gun system；Gun system includes：Support, driving wheel, driven pulley, chain
Wheel chain and the spray gun installing plate for being provided with the first spray gun and the second spray gun；Support level is fixed under the seat of Lift-on/Lift-off System
Between the article carrying platform of side, seat and running gear；Driving wheel and driven pulley are separately fixed at the both ends of support；Driving wheel with from
Connected between driving wheel by the sprocket wheel chain of closure；Spray gun installing plate is arranged on sprocket wheel chain, so as to be installed installed in spray gun
The first spray gun and the second spray gun on plate is with sprocket wheel chain driven reciprocating moving.
The defects of above-mentioned technical proposal, is：
1st, pipeline pressure is uneven, and pressure regulating cycle length, pipeline easily blocks；
2nd, when the equipment short time shuts down, sprayed on material blocks in the duct, and easily solidification, results in blockage.
The content of the invention
The technical problem that the utility model solves is to provide a kind of full-automatic spray gun system, and it uses multistage dynamic to adjust
Section mode, stable pipeline pressure, sets circulating line, avoids material solidification in the duct, integrates cleaning, anti-blocking, realization
Increasingly automated production.
Therefore, the utility model provides a kind of full-automatic spray gun system, it includes：
Spray finishing material container；
Main road pipeline, main road pipeline initiating terminal connection spray finishing material container, main road pipeline be provided with pneumatic diaphragm pump and
Switch electromagnetic valve；Pneumatic diaphragm pump is close to the initiating terminal of main road pipeline, and switch electromagnetic valve is close to the end of main road pipeline；
Some bypass lines, the initiating terminal of each bypass line are all connected with the end of main road pipeline, each bypass line
End is equipped with nozzle.
In the utility model, spray finishing material container upper end is provided with agitator, for stirring material, avoids material from solidifying；
By the pneumatic diaphragm pump set on main road pipeline, material is delivered in main road pipeline through switch electromagnetic valve, by some
Bypass line, deliver to each shower nozzle.
According to another embodiment of the present utility model, gun system further comprises circulating line, circulating line
Initiating terminal connecting valve magnetic valve, the end connection spray finishing material container of circulating line.Material is pumped to main road pipe by barrier film
Behind road, the downstream line that can pass through of effect selection of switch electromagnetic valve need to be passed through, during normal spraying operation, downstream bypass line
Convey material；The gap completed is sprayed, because membrane pump will not be closed immediately, the material in main road pipeline may proceed to supply, this
When the effect through switch valve, the material in main road pipeline is delivered in circulation loop, then flowed back in material container.
In this programme, the setting of circulation loop, it can be very good to alleviate the pressure of main road pipeline, membrane pump will not be caused
Unnecessary damage, coordinate downstream leg pipeline use, can reach when downstream spray gun works, magnetic valve be it is changeable,
Material can directly supply downstream spray gun, avoid material from solidifying in pipeline, influence coating quality.
According to another embodiment of the present utility model, main road pipeline is provided with main road pressure sensor.Pass through pressure
The pressure of sensor feedback, to adjust the outlet pressure of membrane pump, the pressure in main road pipeline is set to reach dynamic stability
State.
According to another embodiment of the present utility model, flow control valve is equipped with each bypass line.By setting
Flow control valve is put, the pressure to ensure on bypass line reaches a stationary value, makes spray gun spraying process more uniform, spraying
Effect is more preferable.
According to another embodiment of the present utility model, tie point pressure sensing is equipped with each bypass line
Device, pipeline pressure is gathered by tie point pressure sensor, further carrys out the pressure of just successive step bypass line.
According to another embodiment of the present utility model, the second branch pressure sensing is equipped with each bypass line
Device, by setting the second branch pressure sensor, the pressure being further accurately controlled at gun inlets, strengthen inside spray gun
Pressure stability, it is relatively beneficial to spray.
According to another embodiment of the present utility model, flow control valve, tie point pressure sensor, the second branch road
Pressure sensor is arranged successively in bypass line, and flow control valve is close to the initiating terminal of bypass line, second pressure sensor
Close to the end of bypass line.
According to another embodiment of the present utility model, gun system further comprises nozzle cleaning pipeline, and nozzle is clear
Washing pipeline includes cleaning water route and drying gas circuit, and cleaning water route and drying gas circuit are set parallel, and are connected to master by house steward
On the pipeline of road, tie point is between switch electromagnetic valve and main road pressure sensor；Valve is provided with cleaning water route, for controlling
Whether system rinses；Pressure regulator valve and pressure gauge are provided with drying gas circuit；After the completion of spraying, shut down, gun system is automatically performed
Cleaning.
According to another embodiment of the present utility model, the top that flow control valve includes being used for nozzle flow regulation connects
Head and the side joins for nozzle Rapid Cleaning.Flow control valve receives instruction, with the pressure being arranged on bypass line
Sensor is used cooperatively, and reaches the effect of stable pipeline pressure.In cleaning process, flow control valve is used cooperatively, convenient pipe
The Rapid Cleaning in road, shower nozzle.
According to another embodiment of the present utility model, nozzle includes atomising device, covering of the fan adjusting means, switch, opens
Close and jettron can be selected, it includes magnetic valve and pressure gauge.
Compared with prior art, the utility model possesses following beneficial effect：
1st, it uses multistage dynamic regulation mode, stable pipeline pressure；
The 2nd, circulating line is set, avoid material solidification in the duct；
3rd, integrate cleaning, anti-blocking, realize increasingly automated production.
Brief description of the drawings
Fig. 1 is the full-automatic spray gun system overall schematic of embodiment 1.
Embodiment
Embodiment 1
As shown in figure 1, present embodiments providing a kind of full-automatic spray gun system, it includes：Spray finishing material container 1, main road
Pipeline 2, bypass line 3, circulating line 4, nozzle cleaning pipeline 5, nozzle 6.
Wherein, the top of spray finishing material container 1 is provided with agitator 101.
Main road pipeline 2, its initiating terminal connection spray finishing material container 1, main road pipeline 2 is provided with pneumatic diaphragm pump 201 and opened
Powered-down magnet valve 202, pneumatic diaphragm pump 202 is close to the initiating terminal of main road pipeline 2, and switch electromagnetic valve 203 is close to the end of main road pipeline 2
End；Main road pipeline 2 is provided with main road pressure sensor 203；
Bypass line 3, the end of its initiating terminal connection main road pipeline 2, each end of bypass line 2 is equipped with nozzle 6；Branch
Flow control valve 301, tie point pressure sensor 302, the second branch pressure sensor 303 are sequentially provided with road pipeline 3；Stream
Adjustable valve 301 includes the top contact 304 for being used for nozzle flow regulation and the side joins for nozzle Rapid Cleaning
305。
Circulating line 4, its initiating terminal connecting valve magnetic valve 203, circulating line end connection spray finishing material container 1.
Nozzle cleaning pipeline 5, it includes cleaning water route 501 and dries up gas circuit 502, cleaning water route 501 and drying gas circuit 502
It is parallel to set, and be connected to by house steward 503 on main road pipeline 2.
Nozzle 6 includes atomising device 601, covering of the fan adjusting means 602, starting switch loop 603, and starting switch is set on loop
There are pressure gauge 604, magnetic valve 605.
Finally, it should be noted that above example is only illustrating the technical solution of the utility model rather than to this reality
With the limitation of novel protected scope, although being explained in detail with reference to preferred embodiment to the utility model, this area it is common
It will be appreciated by the skilled person that the technical solution of the utility model can be modified or equivalent substitution, without departing from this reality
With the spirit and scope of new technique scheme.
Claims (9)
1. a kind of full-automatic spray gun system, it is characterised in that the gun system includes：
Spray finishing material container；
Main road pipeline, the initiating terminal of the main road pipeline connect the spray finishing material container, and the main road pipeline is provided with pneumatic
Membrane pump and switch electromagnetic valve；For the pneumatic diaphragm pump close to the initiating terminal of the main road pipeline, the switch electromagnetic valve is close
The end of the main road pipeline；
Some bypass lines, the initiating terminal of each bypass line are all connected with the end of the main road pipeline, each branch
The end of road pipeline is equipped with nozzle.
2. gun system as claimed in claim 1, it is characterised in that the gun system further comprises circulating line, institute
The initiating terminal for stating circulating line connects the switch electromagnetic valve, and the end of the circulating line connects the spray finishing material container.
3. gun system as claimed in claim 1, it is characterised in that the main road pipeline is provided with main road pressure sensor.
4. gun system as claimed in claim 1, it is characterised in that be equipped with Flow-rate adjustment in each bypass line
Valve.
5. gun system as claimed in claim 4, it is characterised in that be equipped with tie point pressure in each bypass line
Force snesor.
6. gun system as claimed in claim 5, it is characterised in that the second branch road pressure is equipped with each bypass line
Force snesor.
7. gun system as claimed in claim 6, it is characterised in that the flow control valve, the tie point pressure pass
Sensor, the second branch pressure sensor are arranged successively in the bypass line, and the flow control valve is close to the branch
The initiating terminal of road pipeline, the second branch pressure sensor is close to the end of the bypass line.
8. gun system as claimed in claim 3, it is characterised in that the gun system further comprises nozzle cleaning pipe
Road, the nozzle cleaning pipeline include cleaning water route and drying gas circuit, and the cleaning water route and the drying gas circuit are set parallel,
And it is connected to by house steward on the main road pipeline.
9. gun system as claimed in claim 1, it is characterised in that the nozzle include atomising device, covering of the fan adjusting means,
Switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720108885.6U CN207153994U (en) | 2017-01-19 | 2017-01-19 | A kind of full-automatic spray gun system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720108885.6U CN207153994U (en) | 2017-01-19 | 2017-01-19 | A kind of full-automatic spray gun system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207153994U true CN207153994U (en) | 2018-03-30 |
Family
ID=61708395
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720108885.6U Active CN207153994U (en) | 2017-01-19 | 2017-01-19 | A kind of full-automatic spray gun system |
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| CN (1) | CN207153994U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405244A (en) * | 2018-05-04 | 2018-08-17 | 广州市凯卫莎环保科技有限公司 | A kind of peculiar smell control spraying device and deodoration system |
| CN110918293A (en) * | 2019-12-11 | 2020-03-27 | 鞍山重型矿山机器股份有限公司 | Concrete prefabricated component mould platform release agent spraying system |
| CN112268224A (en) * | 2020-09-15 | 2021-01-26 | 广东博智林机器人有限公司 | Anti-blocking pipe detection device, spraying equipment and pipeline material recycling and cleaning method |
| CN115218125A (en) * | 2022-07-20 | 2022-10-21 | 广州卓诚智能装备有限公司 | Reversing structure |
-
2017
- 2017-01-19 CN CN201720108885.6U patent/CN207153994U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405244A (en) * | 2018-05-04 | 2018-08-17 | 广州市凯卫莎环保科技有限公司 | A kind of peculiar smell control spraying device and deodoration system |
| CN110918293A (en) * | 2019-12-11 | 2020-03-27 | 鞍山重型矿山机器股份有限公司 | Concrete prefabricated component mould platform release agent spraying system |
| CN112268224A (en) * | 2020-09-15 | 2021-01-26 | 广东博智林机器人有限公司 | Anti-blocking pipe detection device, spraying equipment and pipeline material recycling and cleaning method |
| CN115218125A (en) * | 2022-07-20 | 2022-10-21 | 广州卓诚智能装备有限公司 | Reversing structure |
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