CN207147211U - A kind of ceramic product low energy consumption sintering stove - Google Patents

A kind of ceramic product low energy consumption sintering stove Download PDF

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Publication number
CN207147211U
CN207147211U CN201721054329.1U CN201721054329U CN207147211U CN 207147211 U CN207147211 U CN 207147211U CN 201721054329 U CN201721054329 U CN 201721054329U CN 207147211 U CN207147211 U CN 207147211U
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Prior art keywords
heater
motor
fixed
ceramic product
rotating shaft
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CN201721054329.1U
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Chinese (zh)
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赵伟
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Ganzhou Yi Jia Xing Ceramics Co Ltd
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Ganzhou Yi Jia Xing Ceramics Co Ltd
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Abstract

The utility model discloses a kind of ceramic product low energy consumption sintering stove, including body of heater, body of heater includes flue and insulation shell, the first motor is provided with below body of heater, the output shaft of first motor is through bottom of furnace body and is provided with fixed disk, horizontal rotating shaft is provided with above fixed disk, some arc flabellum plates are evenly equipped with horizontal rotating shaft, gear is fixed with one end of horizontal rotating shaft, the outer side of body of heater is fixed with the second motor, gear is also fixed with the output shaft of second motor, two gears are connected by rack-driving, body of heater roof is provided with flame spray head, body of heater roof is provided with some exhaust smoke holes, tracheae is provided with insulation shell, one end connection of tracheae is arranged on the gas outlet of the air blower outside body of heater, the other end of tracheae is arranged at the top of body of heater and runs through body of heater roof.Compared with prior art, the utility model makes the sintering of ceramic product idiosome more uniform, and sintering is more abundant, sinters efficiency high, improves the overall utilization rate of thermal-flame, also just reduces the overall energy consumption of sintering furnace.

Description

A kind of ceramic product low energy consumption sintering stove
Technical field
Ceramic sintered product technical field is the utility model is related to, particularly a kind of ceramic product low energy consumption sintering stove.
Background technology
Sintering furnace makes material mutually bonded using high temperature, and crystal grain is grown up, and space and crystal boundary are gradually reduced, and passes through the biography of material Pass, its cumulative volume shrinks, and density increase, turns into dense sintering body.Ceramics is in manufacturing process, it is necessary to by high together Warm sintering process, high-temperature sintering process generally requires very high temperature, and mostly uses and carried out in sintering furnace, sintering furnace one As be burning natural gas, but existing sintering furnace due to Structure Designing Problem generally exist burn it is insufficient the problem of, easily The waste of the energy is caused, it is low to will also result in ceramic post sintering efficiency, and sintering effect is bad.
The content of the invention
The purpose of this utility model is the deficiency of prior art problem to be solved, there is provided a kind of ceramic product is burnt with low energy consumption Freezing of a furnace.
To reach above-mentioned purpose, the utility model is implemented according to following technical scheme:
A kind of ceramic product low energy consumption sintering stove, including body of heater, the body of heater include flue and are arranged on outside flue Insulation shell, the side wall of body of heater one are provided with fire door, are provided with the first motor below the body of heater, the output shaft end of the first motor runs through The bottom that bottom of furnace body is extended in flue, the output shaft end of first motor, which is vertically provided with, is used for placing ceramic product embryo The fixed disk of body, the fixed disk outer are provided with rib, a horizontal rotating shaft, the circumference of horizontal rotating shaft are provided with above the fixed disk On be evenly equipped with some arc flabellum plates vertically, the both ends of horizontal rotating shaft are through the both sides of body of heater and by being arranged on insulation shell Outer bearing block is connected, and gear is fixed with one end of the horizontal rotating shaft, and the outer side of the body of heater is fixed with the second motor, the Also gear is fixed with the output shaft of two motors, two gears are connected by rack-driving, are located at arc fan through body of heater roof Flame spray head is provided with above impeller, the body of heater roof is provided with some exhaust smoke holes, and the insulation shell is interior along furnace outer wall spiral shell Tracheae is installed with, one end connection of tracheae is arranged on the gas outlet of the air blower outside body of heater, and the other end of tracheae is arranged on body of heater Top and run through body of heater roof.In the program, after by flame spray head, thermal-flame is sent into flue, by insulation shell The air being heated in tracheae is re-fed into flue, then drives arc thereon to fan by the horizontal rotating shaft of driving of the second motor Impeller rotates, and so as to which thermal-flame constantly be agitated to flue lower section, makes thermal-flame homogenous combustion in whole flue, high Warm flame combustion is abundant, so as to ensure that ignition temperature reaches consistent up and down in whole flue, the fixation of placing ceramic product idiosome Disk is rotated by the first motor, makes the sintering of ceramic product idiosome more uniform, and sintering is more abundant, sinters efficiency Height, the overall utilization rate of thermal-flame is improved, also just reduce the overall energy consumption of sintering furnace.
Further, the arc flabellum plate is arranged to three, and the angle between adjacent arc flabellum plate is 120 degree.
Further, the bottom of furnace body is fixed on the ground by support, and the first motor is fixed on the ground between support On.
Compared with prior art, the beneficial effects of the utility model are:
Ceramic product of the present utility model low energy consumption sintering stove, can be by thermal-flame constantly to fan below flue It is dynamic, make thermal-flame homogenous combustion in whole flue, high-temperature flame is abundant, so as to ensure burning up and down in whole flue Temperature reaches consistent, and the fixed disk of placing ceramic product idiosome unanimously rotates under the driving of the first motor, makes ceramic product embryo The sintering of body is more uniform, and sintering is more abundant, sinters efficiency high, improves the overall utilization rate of thermal-flame, also just reduces The overall energy consumption of sintering furnace.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is arc flabellum plate of the present utility model and the structural representation of horizontal rotating shaft.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment is further described to the utility model, in the signal of this utility model Property embodiment and explanation be used for explaining the utility model, but be not intended as to restriction of the present utility model.
As shown in Figure 1 and Figure 2, a kind of ceramic product low energy consumption sintering stove of the present embodiment, including body of heater, bottom of furnace body Fixed on the ground by support 1, the first motor is fixed on the ground between support, and the body of heater includes flue 3 and set Insulation shell 2 outside flue 3, the side wall of body of heater one are provided with fire door 18, the first motor 4, the first motor 4 are provided with below the body of heater It is fixed on the ground between support 1, the output shaft end of the first motor 4 runs through the bottom that bottom of furnace body is extended in flue 3, The output shaft end of first motor 4 is vertically provided with the fixed disk 6 for placing ceramic product idiosome, outside the fixed disk 6 Along rib 7 is provided with, the top of fixed disk 6 is provided with a horizontal rotating shaft 8, is evenly equipped with vertically on the circumference of horizontal rotating shaft 8 some Arc flabellum plate 17, the both ends of horizontal rotating shaft 8 connect through the both sides of body of heater and the bearing block 9 by being arranged on outside insulation shell 2 Connect, gear 10 is fixed with one end of the horizontal rotating shaft 8, the outer side of the body of heater is fixed with the second motor 12, the second motor Also gear 10 is fixed with 12 output shaft, two gears 10 are connected by rack 11, are located at arc through body of heater roof The top of flabellum plate 17 is provided with flame spray head 14, and the body of heater roof is provided with some exhaust smoke holes 15, and the insulation shell 2 is interior along stove The outer wall spiral of courage 3 is provided with tracheae 13, and one end connection of tracheae 13 is arranged on the gas outlet of the air blower 16 outside body of heater, tracheae 13 The other end is arranged at the top of body of heater and runs through body of heater roof.
In the present embodiment, as described in Figure 2, the arc flabellum plate 17 is arranged to three, between adjacent arc flabellum plate Angle be 120 degree, three cans of arc flabellum plate 17, which are realized, agitates thermal-flame to the lower section of flue 3, so as to ensure stove Ignition temperature always, ensure that sintering effect up and down in courage 3.
Operation principle of the present utility model is:Ceramic product idiosome is placed on fixed disk 6 by fire door 18 first, so It is powered afterwards to the first motor 4, the second motor 12 and air blower 16, thermal-flame is then sent into by flue 3 by flame spray head 14 It is interior, it is re-fed into by the air being heated in the tracheae of insulation shell 2 in flue, it is then horizontal by the driving of the second motor 12 Rotating shaft 8 drives arc flabellum plate 17 thereon to rotate, and so as to which thermal-flame constantly be agitated to the lower section of flue 3, makes high temp fire Flame homogenous combustion in whole flue 3, high-temperature flame is abundant, so as to ensure that ignition temperature reaches up and down in whole flue 3 Unanimously, the fixed disk 6 of placing ceramic product idiosome is rotated by the first motor 4, makes the sintering of ceramic product idiosome more Add uniformly, sintering is more abundant, sinters efficiency high, improves the overall utilization rate of thermal-flame, also just reduce sintering furnace Overall energy consumption;Treat to stop being sent into thermal-flame into flue 3 after the completion of ceramic product idiosome sintering in addition, by by insulation cladding After the air being heated in the tracheae 13 of body 2 is re-fed into flue 3, then by arc flabellum plate 17 agitate to make whole flue 3 Interior temperature equalization, this makes it possible to the temperature gradually reduced in flue 3, so as to realize small gradient cooling, avoids the occurrence of temperature Degree rapid drawdown causes the splintering problem of ceramic product, ensure that the quality of ceramic product.
The technical solution of the utility model is not limited to the limitation of above-mentioned specific embodiment, every according to skill of the present utility model The technology deformation that art scheme is made, each falls within the scope of protection of the utility model.

Claims (3)

1. a kind of ceramic product low energy consumption sintering stove, including body of heater, the body of heater includes flue and the guarantor being arranged on outside flue Warm housing, the side wall of body of heater one are provided with fire door, it is characterised in that:The first motor, the output of the first motor are provided with below the body of heater Shaft end runs through the bottom that bottom of furnace body is extended in flue, and the output shaft end of first motor, which is vertically provided with, to be used to place The fixed disk of ceramic product idiosome, the fixed disk outer are provided with rib, a horizontal rotating shaft are provided with above the fixed disk, laterally Some arc flabellum plates are evenly equipped with the circumference of rotating shaft vertically, the both ends of horizontal rotating shaft through the both sides of body of heater and pass through setting Bearing block outside insulation shell is connected, and gear is fixed with one end of the horizontal rotating shaft, and the outer side of the body of heater is fixed with Second motor, gear is also fixed with the output shaft of the second motor, two gears are connected by rack-driving, through body of heater roof Be provided with flame spray head above arc flabellum plate, the body of heater roof is provided with some exhaust smoke holes, in the insulation shell along Furnace outer wall spiral is provided with tracheae, and one end connection of tracheae is arranged on the gas outlet of the air blower outside body of heater, the other end of tracheae It is arranged at the top of body of heater and runs through body of heater roof.
2. ceramic product according to claim 1 low energy consumption sintering stove, it is characterised in that:The arc flabellum plate is set For three, the angle between adjacent arc flabellum plate is 120 degree.
3. ceramic product according to claim 1 low energy consumption sintering stove, it is characterised in that:The bottom of furnace body passes through branch Frame is fixed on the ground, and the first motor is fixed on the ground between support.
CN201721054329.1U 2017-08-22 2017-08-22 A kind of ceramic product low energy consumption sintering stove Active CN207147211U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721054329.1U CN207147211U (en) 2017-08-22 2017-08-22 A kind of ceramic product low energy consumption sintering stove

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721054329.1U CN207147211U (en) 2017-08-22 2017-08-22 A kind of ceramic product low energy consumption sintering stove

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Publication Number Publication Date
CN207147211U true CN207147211U (en) 2018-03-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109520294A (en) * 2018-11-23 2019-03-26 禹州市华盛钧窑有限公司 A kind of regulating mechanism of ceramics calcination device
CN111664708A (en) * 2020-06-10 2020-09-15 合肥通融新型材料科技有限公司 Sintering device for processing biological ceramics
CN113532115A (en) * 2021-06-15 2021-10-22 西安交通大学 Even ceramic aerogel high temperature atmospheric pressure sintering device in warm area

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109520294A (en) * 2018-11-23 2019-03-26 禹州市华盛钧窑有限公司 A kind of regulating mechanism of ceramics calcination device
CN111664708A (en) * 2020-06-10 2020-09-15 合肥通融新型材料科技有限公司 Sintering device for processing biological ceramics
CN113532115A (en) * 2021-06-15 2021-10-22 西安交通大学 Even ceramic aerogel high temperature atmospheric pressure sintering device in warm area

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