CN207143080U - Devitrified glass engineer testing one kiln - Google Patents
Devitrified glass engineer testing one kiln Download PDFInfo
- Publication number
- CN207143080U CN207143080U CN201721000180.9U CN201721000180U CN207143080U CN 207143080 U CN207143080 U CN 207143080U CN 201721000180 U CN201721000180 U CN 201721000180U CN 207143080 U CN207143080 U CN 207143080U
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- melting tank
- regenerator
- kiln
- port
- devitrified glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Glass Melting And Manufacturing (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model discloses devitrified glass engineer testing one kiln,Including kiln body,The inside both sides of the kiln body are symmetrically arranged with the first regenerator and the second regenerator,Melting tank is provided between first regenerator and the second regenerator,One end away from melting tank is provided with flue gas inlet channel in second regenerator,One end in second regenerator close to melting tank is connected with port,The port is internally provided with baffle plate,Breastwork is provided with below the melting tank,One end of the oil burner nozzle is connected with fuel oil access tube,Heating electrode is fixedly connected with by fixed column inside the melting tank,The utility model is mounted with baffle plate in the internal symmetry of port and interface channel,The flue gas and combustion-supporting gas that can make to be entered by the second regenerator uniformly pass through,It can effectively prevent gas flow rate is uneven to cause the internal glass metal melted to produce fluctuation,Reduce the erosion of melting tank inwall,Effectively extend life-span and the maintenance cost of this integral kiln.
Description
Technical field
The utility model belongs to devitrified glass manufacture technology field, and in particular to devitrified glass engineer testing one kiln.
Background technology
Devitrified glass is also known as microcrystalline jade or glass-ceramic, is comprehensive glass, and it is new to be that a kind of foreign country has just developed
Construction material, its scientific name are called glass quartz, and devitrified glass and our common glass seem to differ widely, and it has glass
The double grading of glass and ceramics, the atomic arrangement inside simple glass be do not have the reason for well-regulated, this is also Glass breadks easily it
One, and devitrified glass is made up of as ceramics crystal, that is to say, that its atomic arrangement is regular, so, crystallite
Glass is higher than the brightness of ceramics, glass melter stronger than glass toughness, refers to the thermal technology for being used for fusion cast glass batch in glass manufacture
Equipment, by the clinker (cullet) of the powder prepared by glass ingredient and admixture, high temperature melting, clarification and formation meet in kiln
The glass metal of forming requirements.
The heat inside some defects, such as kiln body in use be present in existing devitrified glass engineer testing one kiln
Air velocity is uneven, easily causes the internal glass metal melted to produce fluctuation, accelerates the erosion of melting tank inwall, Yi Ji
During blanking, the influence of flame impingement and air motion, material is easily partly kicked up, and is taken away with flue gas, not only increases wastage of material,
Raw material largely disperses, and also speeds up the erosion to breastwork inwall, has aggravated the erosion and blocking of regenerator lattice brick, has influenceed glass and melt
Speed processed, glass metal melting quality is reduced, reduce the actual melting capacity of melting furnaces.
In the Chinese patent that the patent No. is CN202139161U, it is noted that a kind of float glass smelting kiln, can be to glass
Raw material is melted, and the supply channel for being provided with more than two to connect with work department, and the kiln for realizing float glass is multi-thread
The mode of production, the construction cost of melting furnaces is reduced, improve production efficiency, but the inwall of work department corrodes sternly on this melting furnaces
Weight, maintenance cost is higher, and material easily by flame impingement and by airflow influence, easily causes storage in blanking process
Checker brick are suffered erosion and blocked inside hot cell, and the overall melting capacity of melting furnaces is relatively low.
Utility model content
The purpose of this utility model is to provide devitrified glass engineer testing one kiln, by port and interface channel
Internal symmetry is mounted with baffle plate, makes the flue gas that is entered by the second regenerator and combustion-supporting gas uniformly by ensure internal gas
Flow speed stability, the fluctuation of glass metal is reduced, it is uneven with the hot-air flow velocity for solving to propose in above-mentioned background technology, easily cause
The glass metal that inside is melted produces fluctuation, and the erosion and glass smelting speed for accelerating melting tank inwall reduce, the fusing of melting furnaces
The problem of ability declines.
To achieve the above object, the utility model provides following technical scheme：
A kind of devitrified glass engineer testing one kiln, including kiln body, the inside both sides of the kiln body are symmetrically arranged with first
Regenerator and the second regenerator, and the top middle position of kiln body is provided with dog-house, first regenerator stores with second
Melting tank is provided between hot cell, one end away from melting tank is provided with flue gas inlet channel, and second in second regenerator
Regenerator is internally provided with checker brick, and one end in second regenerator close to melting tank is connected with port, the port
Be internally provided with baffle plate, and dividing plate is installed at the link position of port and melting tank, is provided with below the melting tank
Breastwork, and the side inside melting tank close to the second regenerator is provided with oil burner nozzle, one end of the oil burner nozzle is connected with fuel oil
Access tube, heating electrode is fixedly connected with by fixed column inside the melting tank, and melting tank lower inside is provided with
TR02012 temperature sensors, are provided with interface channel on the melting tank with the symmetrical one end of port, and inside melting tank with oil
The symmetrical side of nozzle is provided with KGU9901 liquid level sensors, and the side away from melting tank is provided with the on the interface channel
One regenerator, side of the first regenerator lower section away from breastwork are connected with flue gas outlet duct, the flue gas outlet duct and cigarette
Gas inlet channel is connected by connecting flue, is symmetrically arranged with branch flue below the breastwork, is pacified between two branch flues
Equipped with AT89S52 controllers, one end away from connection flue on the melting tank is connected with cooling chamber, the cooling by card neck
One end away from card neck is provided with stream material mouth on room.
As an improvement, magnetic valve is installed on the fuel oil access tube.
As an improvement, the heating electrode is provided with three altogether, and three heating electrodes are uniformly installed in the interior of melting tank
Portion.
As an improvement, the dividing plate is provided with two altogether, and two dividing plates are symmetricly set on the inside both sides of melting tank.
As a further improvement, the baffle plate is at least provided with ten, and ten baffle plates are uniformly arranged on port and company
Connect the inside both sides in road.
As further improving, the oil burner nozzle, electrode, KGU9901 liquid level sensors and TR02012 temperature are heated
Sensor is electrically connected with AT89S52 controllers.
The utility model compared with prior art, has the advantages that：
(1) the utility model is mounted with baffle plate in the internal symmetry of port and interface channel, can make by the second regenerator
The flue gas and combustion-supporting gas of entrance are uniformly by can effectively prevent gas flow rate is uneven to cause the internal glass metal melted
Fluctuation is produced, the erosion of melting tank inwall is reduced, effectively extends life-span and the maintenance cost of this integral kiln.
(2) the utility model is provided with dividing plate at the link position of port and interface channel and melting tank, can avoid
Flame impingement raw material caused by oil burner nozzle, caused by material parts kick up, taken away with flue gas, avoid raw material and largely disperse, subtract
Wastage of material is lacked, while the erosion to breastwork inwall can be reduced, avoided the erosion and blocking of regenerator lattice brick, improved
Glass smelting speed and glass metal melting quality, accelerate the melting capacity of melting furnaces.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is top view of the present utility model；
Fig. 3 is side view of the present utility model；
In figure：1- kiln bodies, 2- ports, 3- baffle plates, 4- oil burner nozzles, 5- checker brick, 6- dividing plates, 7- dog-houses, 8- melting tanks,
9- heating electrode, 10-KGU9901 liquid level sensors, 11- interface channels, the regenerator of 12- first, 13- flue gases outlet duct, 14- chests
Wall, 15-TR02012 temperature sensors, 16-AT89S52 controllers, 17- branch flues, 18- fuel oils access tube, 19- flue gases enter
Road, the regenerator of 20- second, 21- fixed columns, 22- cooling chambers, 23- streams material mouth, 24- card necks, 25- connection flues.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Fig. 1-3 are referred to, the utility model provides a kind of technical scheme：A kind of devitrified glass engineer testing one kiln, bag
Kiln body 1 is included, the inside both sides of kiln body 1 are symmetrically arranged with the first regenerator 12 and the second regenerator 20, and among the top of kiln body 1
Opening position is provided with dog-house 7, and melting tank 8, the second regenerator 20 are provided between the first regenerator 12 and the second regenerator 20
Upper one end away from melting tank 8 is provided with flue gas inlet channel 19, and the second regenerator 20 is internally provided with checker brick 5, grid
Brick 5 is used to absorb storing heat；One end in second regenerator 20 close to melting tank 8 is connected with port 2, and the inside of port 2 is set
Baffle plate 3 is equipped with, the flue gas that is entered by the second regenerator 20 and combustion-supporting gas can be made uniformly by can effectively prevent gas
The uneven glass metal for causing the inside of melting tank 8 to be melted of flow velocity produces fluctuation, reduces the erosion of the inwall of melting tank 8.
In addition, the port 2 can be avoided caused by oil burner nozzle 4 with being provided with dividing plate 6 at the link position of melting tank 8
Flame impingement raw material, caused by material parts kick up；The lower section of the melting tank 8 is provided with breastwork 14, and the inside of melting tank 8 is leaned on
The side of nearly second regenerator 20 is provided with oil burner nozzle 4, and one end of oil burner nozzle 4 is connected with fuel oil access tube 18, inside melting tank 8
Heating electrode 9 is fixedly connected with by fixed column 21, for carrying out auxiliary heating inside melting tank 8；And subordinate in melting tank 8
Side is provided with TR02012 temperature sensors 15, is provided with interface channel 11 on melting tank 8 with 2 symmetrical one end of port, and melt
The inside of pond 8 is provided with KGU9901 liquid level sensors 10 with 4 symmetrical side of oil burner nozzle, for detecting the glass inside melting tank 8
Liquid height, prevents glass metal from excessively influenceing the effect of fusing.
Further, the side away from melting tank 8 is provided with the first regenerator 12, the first accumulation of heat on the interface channel 11
Side of the lower section of room 12 away from breastwork 14 is connected with flue gas outlet duct 13, and flue gas outlet duct 13 passes through with flue gas inlet channel 19 to be connected
Flue 25 connects, and the lower section of breastwork 14 is symmetrically arranged with branch flue 17, and AT89S52 controllers are provided between two branch flues 17
16, one end away from connection flue 25 on melting tank 8 is connected with cooling chamber 22 by card neck 24, for cooling down the glass after melting
Liquid, one end away from card neck 24 is provided with stream material mouth 23, oil burner nozzle 4, heating electrode 9, KGU9901 level sensings in cooling chamber 22
Device 10 and TR02012 temperature sensors 15 are electrically connected with AT89S52 controllers 16.
In the present embodiment, controlled in order that the quantity combusted of oil burner nozzle 4 is convenient, magnetic valve is installed on fuel oil access tube 18.
In the present embodiment, in order that can uniformly be heated inside melting tank 8, heating electrode 9 is preferably provided with three, and three
Individual heating electrode 9 is uniformly arranged on the inside of melting tank 8.
In order that the hot inside air of melting tank 8 can be uniformly through dividing plate 6 is provided with two altogether, and two dividing plates 6 are symmetrical
It is arranged on the inside both sides of melting tank 8.
In order that the hot inside air of melting tank 8 can be uniformly through baffle plate 3 is at least provided with ten, and ten baffle plates 3 are equal
The even inside both sides for being arranged on port 2 and interface channel 11.
Operation principle and process for using of the present utility model：After the devitrified glass engineer testing one kiln installs, lead to
The equal normal work of device that AT89S52 controllers 16 make to be electrically connected with AT89S52 controllers 16 is crossed, is connect by fuel oil access tube 18
Enter fuel oil, fuel oil is entered inside oil burner nozzle 4, while accesses combustion-supporting gas by flue gas inlet channel 19, and gas is by the second accumulation of heat
Room 20 is entered at oil burner nozzle 4 after the speed change of baffle plate 3, and the work non-combusted fuels of oil burner nozzle 4, caused high temperature hot gas passes through dividing plate
6 change sides are added the material of production devitrified glass, work of the material in high temperature hot gas by dog-house 7 back into in melting tank 8
Start to melt under, while heating the work of electrode 9 makes material accelerate fusing, improves the efficiency of fusing, the material after fusing by
Card neck 24 is entered inside cooling chamber 22 and cooled down, and the material after cooling is discharged by stream material mouth 23, the flue gas of the inside of kiln body 1 production
Entered by interface channel 11 in the first regenerator 12, then flue gas outlet duct 13 is entered by the first regenerator 12, arranged by flue gas
13 discharges of engaging in this profession are entered inside flue gas inlet channel 19 by connecting flue 25, hot gas is heated combustion-supporting gas, are realized
Heat makes full use of.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (6)
1. devitrified glass engineer testing one kiln, including kiln body (1), it is characterised in that：The inside both sides of the kiln body (1) are symmetrical
The first regenerator (12) and the second regenerator (20) are provided with, and the top middle position of kiln body (1) is provided with dog-house
(7) melting tank (8), second regenerator (20), are provided between first regenerator (12) and the second regenerator (20)
Upper one end away from melting tank (8) is provided with flue gas inlet channel (19), and the second regenerator (20) is internally provided with checker brick
(5), one end on second regenerator (20) close to melting tank (8) is connected with port (2), and the inside of the port (2) is set
Baffle plate (3) is equipped with, and port (2) at the link position of melting tank (8) with being provided with dividing plate (6), the lower section of the melting tank (8)
Breastwork (14) is provided with, and the internal side close to the second regenerator (20) of melting tank (8) is provided with oil burner nozzle (4), the oil
One end of nozzle (4) is connected with fuel oil access tube (18), and internal be fixedly connected with by fixed column (21) of the melting tank (8) adds
Thermode (9), and melting tank (8) lower inside is provided with TR02012 temperature sensors (15), on the melting tank (8) with it is small
The symmetrical one end of stove (2) is provided with interface channel (11), and melting tank (8) inside is provided with the symmetrical side of oil burner nozzle (4)
KGU9901 liquid level sensors (10), the side away from melting tank (8) is provided with the first regenerator on the interface channel (11)
(12), the side away from breastwork (14) is connected with flue gas outlet duct (13), the flue gas row below first regenerator (12)
(13) and the flue gas inlet channel (19) of engaging in this profession are connected by being connected flue (25), and branch cigarette is symmetrically arranged with below the breastwork (14)
Road (17), is provided with AT89S52 controllers (16) between two branch flues (17), away from connection on the melting tank (8)
One end of flue (25) is connected with cooling chamber (22) by card neck (24), one end away from card neck (24) on the cooling chamber (22)
It is provided with stream material mouth (23).
2. devitrified glass engineer testing one kiln according to claim 1, it is characterised in that：The fuel oil access tube (18)
On magnetic valve is installed.
3. devitrified glass engineer testing one kiln according to claim 1, it is characterised in that：The heating electrode (9) is altogether
Three are provided with, and three heating electrodes (9) are uniformly arranged on the inside of melting tank (8).
4. devitrified glass engineer testing one kiln according to claim 1, it is characterised in that：The dividing plate (6) is set altogether
There are two, and two dividing plates (6) are symmetricly set on the inside both sides of melting tank (8).
5. devitrified glass engineer testing one kiln according to claim 1, it is characterised in that：The baffle plate (3) at least sets
Ten are equipped with, and ten baffle plates (3) are uniformly arranged on the inside both sides of port (2) and interface channel (11).
6. devitrified glass engineer testing one kiln according to claim 1, it is characterised in that：The oil burner nozzle (4), heating
Electrode (9), KGU9901 liquid level sensors (10) and TR02012 temperature sensors (15) are electrical with AT89S52 controllers (16)
Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721000180.9U CN207143080U (en) | 2017-08-11 | 2017-08-11 | Devitrified glass engineer testing one kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721000180.9U CN207143080U (en) | 2017-08-11 | 2017-08-11 | Devitrified glass engineer testing one kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207143080U true CN207143080U (en) | 2018-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721000180.9U Active CN207143080U (en) | 2017-08-11 | 2017-08-11 | Devitrified glass engineer testing one kiln |
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| Country | Link |
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| CN (1) | CN207143080U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113716840A (en) * | 2021-08-11 | 2021-11-30 | 顺帆家庭用品(南通)有限公司 | Processing melting furnace structure of environment-friendly energy-saving thermos flask liner |
-
2017
- 2017-08-11 CN CN201721000180.9U patent/CN207143080U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113716840A (en) * | 2021-08-11 | 2021-11-30 | 顺帆家庭用品(南通)有限公司 | Processing melting furnace structure of environment-friendly energy-saving thermos flask liner |
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