CN207140025U - Cement base composite board processing unit (plant) - Google Patents

Cement base composite board processing unit (plant) Download PDF

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Publication number
CN207140025U
CN207140025U CN201720577740.0U CN201720577740U CN207140025U CN 207140025 U CN207140025 U CN 207140025U CN 201720577740 U CN201720577740 U CN 201720577740U CN 207140025 U CN207140025 U CN 207140025U
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China
Prior art keywords
anallobar
auger
profiled sheeting
pressuring plate
plant
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CN201720577740.0U
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Chinese (zh)
Inventor
张新龙
董萱廷
王祥聚
杜宝银
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Shandong Intercity Rail Transportation Technology Co Ltd
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Shandong Intercity Rail Transportation Technology Co Ltd
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Priority to CN201720577740.0U priority Critical patent/CN207140025U/en
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Abstract

The utility model newly discloses cement base composite board processing unit (plant), including auger, anallobar and shaping area, hopper is configured with the top of auger, the output end connection anallobar of auger, the output end stable connection shaping area of anallobar, anallobar is fixed with shaping area by locating shaft, described anallobar is made up of multiple pressuring plates, pressuring plate is hollow structure, the lumen orientation of pressuring plate constitutes booster cavity, booster cavity is that the section of described booster cavity fades to π shapes by circle along the diminishing gradual change chamber in direction away from auger output end.The utility model is new, and compared to the prior art evenly, compactness is bigger for the product of gained, so as to which performance is more stable;It is reasonable in design, substantially increase operating efficiency.

Description

Cement base composite board processing unit (plant)
Technical field
The utility model is newly related to cement sheet material processing technique field, specifically a kind of cement base composite board processing Device.
Background technology
Cement-base composite material is using portland cement as matrix, with alkali-resistant glass fibre, general synthetic fibers, various potteries Porcelain fiber, carbon and aramid fiber grade high performance fibers, wire and natural plant fibre and mineral fibres are reinforcement, and addition is filled out The composite that material, chemical assistant and water are formed through combination process.
Portland cement concrete poor toughness, cause crack resistance poor, degree of drawing, bending strength, fatigue resistance are low, especially make Impact strength is low.Cohering than stronger for fiber and cement mortar base material, forms and spreads all over all webs of structure.When basic During too high by the pulling force cracking of material, pulling force can be progressively transferred on the fiber of crackle, increase the deformation of concrete structure Ability.The tensile strength of fiber is higher so that tension, bending resistance, cracking resistance, antifatigue, antidetonation and the impact resistance of composite Significantly improve.Function admirable, the scope of application are more and more wider.
A kind of existing cement mortar pressurizing unit(Application number:201520337195.9), including storing pipe, storing pipe upper end Provided with end cap, end cap is provided with through hole and is slidably fitted with pressure ram, and pressure ram upper end is provided with pressing board, lower end is provided with scraping wings, The lower end outer wall of storing pipe is provided with screw thread and is screwed with discharge head, and the lower end of discharge head is taper and its internal through hole is Taper and the connector of tubule shape, the internal diameter of storing pipe are identical with the top of discharge head.Although solves cement extrusion substantially The problem of, but it is as follows the problem of exist:
1st, in process, many additives are high porous and structural fragiles, are manufactured in traditional fibre cement In mixing and kneading step, their structure keeps complete, but high-speed and continuous extruder generally produces very small gap simultaneously Cause big partial cut.This processing can destroy the structure of these density modifier fillers, them is turned into powder and can increase Add their density, so reduce the effect of they are as density modifier.2nd, produced by the abrasion of fibre cement component High wear problem, cause extruder and other assemblies to change the high cost brought, considerably increase being produced into for cement products This.3rd, it is necessary to which the extrusion pressure of equipment is adjusted when the specification of product changes, and existing process equipment can not yet Meet.
Utility model new content
The new technical assignment of the utility model is to be directed to above weak point, there is provided a kind of cement base composite board processing dress Put.
Technical scheme is used by the utility model newly solves its technical problem:Cement base composite board processing unit (plant), Including auger, anallobar and shaping area, hopper is configured with the top of auger, the output end of auger connects anallobar, anallobar Output end stable connection shaping area, anallobar are fixed with shaping area by locating shaft.
Further, preferable structure is that described anallobar is made up of multiple pressuring plate lamination close-packed arrays, pressuring plate For hollow structure, the inner chamber lamination close-packed arrays of pressuring plate constitute booster cavity, and booster cavity is along away from auger output end The diminishing gradual change chamber in direction, the section of described booster cavity fade to π shapes by circle.
Further, preferable structure is that the quantity of described pressuring plate is 10-20.
Further, preferable structure is that described shaping area includes profiled sheeting combination and adjusting washer, profiled sheeting combination It is each attached to adjusting washer on locating shaft, profiled sheeting combination is made up of multiple profiled sheeting lamination close-packed arrays, during profiled sheeting is Hollow structure, the section of profiled sheeting inner chamber is π shapes, and the inner chamber lamination close-packed arrays of profiled sheeting constitute forming cavity.
Further, preferable structure is cross section and the booster cavity destination county pressuring plate inner chamber of described forming cavity Cross section is identical and corresponding connection.
Further, preferable structure is that the quantity of described profiled sheeting is 5-15 blocks.
Further, preferable structure is that described auger includes sleeve and screw rod, and screw rod is fixed by fixed support It is installed on the inside of sleeve.
Compared to the prior art the new cement base composite board processing unit (plant) of the utility model, has the beneficial effect that:
1st, the spiral mode of movement of auger, additive structure during push is made to keep complete, so as to reduce machine Loss;
2nd, the supercharging step by step of anallobar makes product evenly compactness is bigger, so as to which performance is more stable;
3rd, the adjustable design of shaping area, can product according to the actual requirements specification, carry out pressure regulation so as to control production Moral character energy;
4th, the device is reasonable in design, not only increases properties of product, more substantially increases operating efficiency;
5th, reduce and backflow and accumulate generation;
6th, the risk that cement-base composite material solidifies in the machine is reduced.
Brief description of the drawings
Below in conjunction with the accompanying drawings to the new further explanation of the utility model.
Accompanying drawing 1 is the structural representation of cement base composite board processing unit (plant);
Accompanying drawing 2 is the structural representation of booster cavity starting point pressuring plate;
Accompanying drawing 3 is the structural representation of booster cavity middle pressuring plate;
Accompanying drawing 4 is the structural representation of booster cavity destination county pressuring plate;
Wherein:
1st, hopper;2nd, sleeve;3rd, screw rod;4th, fixed support;5th, anallobar;6th, shaping area;7th, adjusting washer;8th, position Axle;51st, pressuring plate;52nd, booster cavity;61st, profiled sheeting;62nd, forming cavity.
Embodiment
The utility model is newly described further with specific embodiment below in conjunction with the accompanying drawings;
The utility model is newly cement base composite board processing unit (plant),
Embodiment 1:
Cement base composite board processing unit (plant), including auger, anallobar 5 and shaping area 6, described auger include sleeve 2 With screw rod 3, screw rod 3 is fixedly installed in the inside of sleeve 2 by fixed support 4.
Hopper 1, the output end connection anallobar 5 of auger, the output end stable connection of anallobar 5 are configured with the top of auger Shaping area 6, anallobar 5 are fixed with shaping area 6 by locating shaft 8.
Described anallobar 5 is made up of multiple lamination close-packed arrays of pressuring plate 51, angle all very littles of every piece of pressuring plate, is 1.9°;Pressuring plate 51 is hollow structure, and the inner chamber lamination close-packed arrays of pressuring plate 51 constitute booster cavity 52, and booster cavity 52 is one Diminishing gradual change chamber, direction of the cross section of booster cavity 52 along the output end away from auger are gradually reduced, described supercharging The intracavity section of the pressuring plate 51 of the starting point of chamber 52 is the intracavity section of the pressuring plate 51 of circular, the described destination county of booster cavity 52 For π shapes, the section of described booster cavity 52 fades to π shapes by circle.The quantity of described pressuring plate 51 is 12.
Described shaping area 6 includes the combination of profiled sheeting 61 and adjusting washer 7, and the combination of profiled sheeting 61 is solid with adjusting washer 7 It is scheduled on locating shaft 8, profiled sheeting 61 combines to be made up of multiple lamination close-packed arrays of profiled sheeting 61, and profiled sheeting 61 is hollow structure, The section of the inner chamber of profiled sheeting 61 is π shapes, and the inner chamber lamination close-packed arrays of profiled sheeting 61 constitute forming cavity 62.Described forming cavity 62 cross section is identical with the cross section of the inner chamber of 52 destination county pressuring plate of booster cavity 51 and corresponding connection.Described profiled sheeting 61 Quantity be 10 pieces.
Cement base composite board processing method, specific method are as follows:
S1, material enter screw conveyor by hopper 1, and by the rotation of the inner screw 3 of auger sleeve 2, material is elapsed And carry out helical feed;
S2, material export from the output end of auger, are pushed into the booster cavity 52 of anallobar 5, booster cavity 52 it is interior Footpath is linearly gradually reduced, so as to realize that the degree of packing of material is gradually increased;
S3, material export from the terminal of booster cavity 52, carry out stable molding into the forming cavity 62 of shaping area 6, pass through The profiled sheeting 61 of shaping area 6 is adjusted with the quantity of adjusting washer 7 to control pressure needed for the length of forming cavity 62 and then adjustment;When Shaping area 6 need decompression when, reduce profiled sheeting 61 quantity and accordingly increase adjusting washer 7 quantity, shorten shaping area 6 into The length of die cavity 62, so as to reduce the reduction of the pressure of shaping area 6;When shaping area 6 needs supercharging, the quantity of profiled sheeting 6 is reduced And accordingly increase the quantity of adjusting washer 7;
Cement base composite board needed for S4, the interior output of the forming cavity 62 in self-forming area 6.
Embodiment 2:
Cement base composite board processing unit (plant), including auger, anallobar 5 and shaping area 6, described auger include sleeve 2 With screw rod 3, screw rod 3 is fixedly installed in the inside of sleeve 2 by fixed support 4.
Hopper 1, the output end connection anallobar 5 of auger, the output end stable connection of anallobar 5 are configured with the top of auger Shaping area 6, anallobar 5 are fixed with shaping area 6 by locating shaft 8.
Further, preferable structure is that described anallobar 5 is made up of multiple lamination close-packed arrays of pressuring plate 51, is increased Pressing plate 51 is hollow structure, and the inner chamber lamination close-packed arrays of pressuring plate 51 constitute booster cavity 52, and booster cavity 52 is a gradually contracting Small gradual change chamber, direction of the cross section of booster cavity 52 along the output end away from auger are gradually reduced, and described booster cavity 52 rises The intracavity section of pressuring plate 51 at point is circle, and the intracavity section of the pressuring plate 51 of the described destination county of booster cavity 52 is π shapes, The section of described booster cavity 52 fades to π shapes by circle.The quantity of described pressuring plate 51 is:20.
Described shaping area 6 includes the combination of profiled sheeting 61 and adjusting washer 7, and the combination of profiled sheeting 61 is solid with adjusting washer 7 It is scheduled on locating shaft 8, profiled sheeting 61 combines to be made up of multiple lamination close-packed arrays of profiled sheeting 61, and profiled sheeting 61 is hollow structure, The section of the inner chamber of profiled sheeting 61 is π shapes, and the inner chamber lamination close-packed arrays of profiled sheeting 61 constitute forming cavity 62.Described forming cavity 62 cross section is identical with the cross section of the inner chamber of 52 destination county pressuring plate of booster cavity 51 and corresponding connection.Described profiled sheeting 61 Quantity be 15 pieces.
Embodiment 3:
Cement base composite board processing unit (plant), including auger, anallobar 5 and shaping area 6, described auger include sleeve 2 With screw rod 3, screw rod 3 is fixedly installed in the inside of sleeve 2 by fixed support 4.
Hopper 1, the output end connection anallobar 5 of auger, the output end stable connection of anallobar 5 are configured with the top of auger Shaping area 6, anallobar 5 are fixed with shaping area 6 by locating shaft 8.
Further, preferable structure is that described anallobar 5 is made up of multiple lamination close-packed arrays of pressuring plate 51, is increased Pressing plate 51 is hollow structure, and the inner chamber lamination close-packed arrays of pressuring plate 51 constitute booster cavity 52, and booster cavity 52 is a gradually contracting Small gradual change chamber, direction of the cross section of booster cavity 52 along the output end away from auger are gradually reduced, and described booster cavity 52 rises The intracavity section of pressuring plate 51 at point is circle, and the intracavity section of the pressuring plate 51 of the described destination county of booster cavity 52 is π shapes. The section of described booster cavity 52 fades to π shapes by circle.The quantity of described pressuring plate 51 is:10.
Further, preferable structure is that described shaping area 6 includes the combination of profiled sheeting 61 and adjusting washer 7, profiled sheeting 61 combinations are each attached on locating shaft 8 with adjusting washer 7, and profiled sheeting 61 is combined by multiple lamination close-packed arrays groups of profiled sheeting 61 Into profiled sheeting 61 is hollow structure, and the section of the inner chamber of profiled sheeting 61 is π shapes, and the inner chamber lamination close-packed arrays of profiled sheeting 61 are formed Forming cavity 62.The cross section of described forming cavity 62 is identical with the cross section of the inner chamber of 52 destination county pressuring plate of booster cavity 51 and phase Corresponding connection.The quantity of described profiled sheeting 61 is 5 pieces.
The power of the new cement base composite board processing unit (plant) of the utility model is provided by motor or oil cylinder, is also configured with passing Band etc. is sent to carry out product transmission, and overall realized by PLC of equipment automatically controls.In the art, correlation technique is very Maturation, it will not be repeated here.
Screw conveyor is exactly the conveying worm of two rotary shafts for being welded with rotating vane respectively.As two spiral shells Rotation conveyer combines, and forms a conveying worm.The rotation direction of rotary shaft, determine the conveying side of material To, but general conveying worm is all to design rotating vane according to individual event conveying in design., can be big when reverse conveying The big service life for reducing conveyer.
The helical blade of rotation by material elapse and carry out conveying worm conveying, wherein make material not with conveying worm The power that blade rotates together is that material own wt and conveying worm casing are realized to the frictional resistance of material.
When helical axis rotates, due to material gravity and its with cell body wall caused by frictional force, make material can only be Moved forward under the push of blade along the bottom land of conveyer, its situation is made as screw rod of the not revolvable nut along rotation Translational motion is the same.Material is then the thrust by go-ahead material below in the migration of intermediate bearing.So material exists Transport in conveyer, it is entirely a kind of sliding motion.In order that helical axis is in tension state advantageously, typically all will Drive device and discharge port are placed in same one end of conveyer, and charging aperture is placed near the afterbody of the other end as far as possible.
Helical blade is welded with conveying worm rotary shaft, the face type of blade has solid face according to the difference of conveying material The patterns such as type, belt face type, blade face type.
Terminal of the helical axis of conveying worm in material movement direction has thrust bearing with axial direction of the material to spiral Counter-force, when captain is longer, middle underslung bearing should be added, middle hanger bearing slides the two kinds of structures that can be exchanged using rolling, Dust-proof sealing device is all provided with, discharge end is provided with clearing apparatus, and total noise of centrifuge is low, strong adaptability, operates easy to maintenance, feed inlet and outlet Location arrangements are flexible.
Suitable cementitious material is known, including cement, lime or the material such as portland cement containing lime, water Close lime or their mixture.Blended cement is also suitable, is such as mixed with the lime containing other materials, these materials E.g. lime stone, particle clinker, the silica flour of condensation.
Suitable fibrous material includes asbestos, but it is more preferable to be the non-asbestos fibre such as cork for including cellulose And hardwood cellulose fibers, non-wood cellulose fibers, mineral wool, steel fibre, synthetic polymeric fibers such as polyamide, polyester, Polypropylene, polymethylpentene, polyacrylonitrile, polyacrylamide, viscose glue, nylon, polyvinyl chloride (PVC), polyvinyl alcohol (PVA), Artificial silk and glass, ceramics or Carbon fibe.
The utility model is newly used to extrude the ability that can extrude the hard slurry for being enough to stack, and reduces for extruding processing The usage amount of processing aid or the ability of cost, the ability of " rapid curing " chemical substance can be used, reduce factory Floor space ability and reduce fund cost ability,
By embodiment above, the those skilled in the art can readily realize that the utility model is new. It is understood that the utility model is newly not limited to above-mentioned several embodiments.In the base of disclosed embodiment On plinth, the those skilled in the art can be combined different technical characteristics, so as to realize different technical schemes.

Claims (5)

1. cement base composite board processing unit (plant), it is characterised in that including auger, anallobar and shaping area, the top of auger is matched somebody with somebody Hopper is equipped with, the output end of auger connects anallobar, the output end stable connection shaping area of anallobar, and anallobar leads to shaping area Locating shaft is crossed to fix;
Described anallobar is made up of multiple pressuring plate lamination close-packed arrays, and pressuring plate is hollow structure, and the inner chamber of pressuring plate is folded Layer close-packed arrays constitute booster cavity, booster cavity be along the diminishing gradual change chamber in direction away from auger output end, it is described The section of booster cavity π shapes are faded to by circle;
Described shaping area includes profiled sheeting combination and adjusting washer, and profiled sheeting combination is each attached to locating shaft with adjusting washer On, profiled sheeting combination is made up of multiple profiled sheeting lamination close-packed arrays, and profiled sheeting is hollow structure, and the section of profiled sheeting inner chamber is π shapes, the inner chamber lamination close-packed arrays of profiled sheeting constitute forming cavity.
2. cement base composite board processing unit (plant) according to claim 1, it is characterised in that the quantity of described pressuring plate For 10-20.
3. cement base composite board processing unit (plant) according to claim 1, it is characterised in that described forming cavity it is transversal Face is identical with the cross section of booster cavity destination county pressuring plate inner chamber and corresponding connection.
4. cement base composite board processing unit (plant) according to claim 1, it is characterised in that the quantity of described profiled sheeting For 5-15 blocks.
5. cement base composite board processing unit (plant) according to claim 1, it is characterised in that described auger includes sleeve And screw rod, screw rod are fixedly installed in the inside of sleeve by fixed support.
CN201720577740.0U 2017-05-23 2017-05-23 Cement base composite board processing unit (plant) Active CN207140025U (en)

Priority Applications (1)

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CN201720577740.0U CN207140025U (en) 2017-05-23 2017-05-23 Cement base composite board processing unit (plant)

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Application Number Priority Date Filing Date Title
CN201720577740.0U CN207140025U (en) 2017-05-23 2017-05-23 Cement base composite board processing unit (plant)

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CN207140025U true CN207140025U (en) 2018-03-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107009489A (en) * 2017-05-23 2017-08-04 山东城际轨道交通科技有限公司 Cement base composite board processing method and device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107009489A (en) * 2017-05-23 2017-08-04 山东城际轨道交通科技有限公司 Cement base composite board processing method and device

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