CN207138096U - A kind of cigarette stalk crusher with feeding control mechanism - Google Patents
A kind of cigarette stalk crusher with feeding control mechanism Download PDFInfo
- Publication number
- CN207138096U CN207138096U CN201720907396.7U CN201720907396U CN207138096U CN 207138096 U CN207138096 U CN 207138096U CN 201720907396 U CN201720907396 U CN 201720907396U CN 207138096 U CN207138096 U CN 207138096U
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- CN
- China
- Prior art keywords
- belt conveyor
- disintegrating machine
- cigarette stalk
- machine body
- control mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model provides a kind of cigarette stalk crusher with feeding control mechanism, including disintegrating machine body, the cutter shaft of disintegrating machine body is driven by main motor, and it is provided with encoder on the cutter shaft of disintegrating machine body, infeed belt conveyor is correspondingly arranged at the charging aperture of disintegrating machine body, weight sensor is correspondingly arranged on the downside of the belt conveyor of infeed belt conveyor, deformed upon when cigarette stalk on belt conveyor be present, contacted with weight sensor, for detecting the weight of material on belt conveyor, and when belt conveyor deforms upon to PLC control cabinet transmitting real-time data, the side of disintegrating machine body is provided with PLC control cabinet, and encoder, weight sensor, it is used to drive the servomotor of belt conveyor with PLC control cabinet to be connected on main motor and infeed belt conveyor.To solve the problems, such as that it is low that existing cigarette stalk crushes feed system crushing efficiency.The utility model belongs to cigarette stalk and crushes field.
Description
Technical field
The utility model provides a kind of feeding mechanism, belongs to cigarette stalk processing technique field.
Background technology
Tobacco leaf is as primary industrial crops in the farming of tobacco planting, and collects the economic work of the cigarette stalk after tobacco leaf
With that can not ignore, the recycling of cigarette stalk is wider, can be used for making plate, papermaking and biomass fuel etc..Carry out cigarette stalk
Recycling, there are significant society, economy and ecological benefits.And the comprehensive utilization of cigarette stalk is required for sending cigarette stalk greatly at present
Secondary operation (drying, crushing, compression forming etc.) is carried out to workshop, wherein cigarette stalk crusher just plays in cigarette stalk process
Cigarette stalk is ground into the function of the fragment of certain diameter.
Cigarette stalk crusher drawing-in device also rests on the form of purely mechanic transmission or manually controls feeding speed at present
Degree, artificial mode are that hand-held cigarette stalk conveys into disintegrating machine, are to be controlled according to the experience of people the advantages of this mode
The speed of conveying, it is more preferable to make to break off the effect come, but its shortcoming, which is artificial mode single, to be conveyed into disintegrating machine
A certain amount of cigarette stalk, it is less efficient.Mechanically operated mode is to utilize mechanical transmission structure, i.e., passes through decelerator using main motor
The operation of feeding conveyer belt is driven, cigarette stalk is inputted into disintegrating machine, the setting of its decelerator ratio can be according to crushing effect
It is required that to determine, this mechanical system makes a part of power of disintegrating machine main motor not use the process for crushing cigarette stalk, and
It is for driving feeding conveyer belt, making the reduction of its crushing efficiency.
The problem of in view of crushing efficiency, the utility model provide a kind of cigarette stalk with feeding control mechanism and crushed
Machine, the speed of servomotor is adjusted using plc controllers, disintegrating machine main motor is operated with rated speed, improved broken
The crushing efficiency of broken machine.
The content of the invention
The purpose of this utility model is：A kind of cigarette stalk crusher with feeding control mechanism is provided, it is existing to solve
Cigarette stalk crushes the problem of feed system crushing efficiency is low.
To solve the above problems, intend using such a cigarette stalk crusher with feeding control mechanism, including disintegrating machine
Body, the cutter shaft of disintegrating machine body are driven by main motor, and encoder is provided with the cutter shaft of disintegrating machine body, disintegrating machine sheet
Infeed belt conveyor is correspondingly arranged at the charging aperture of body, is correspondingly arranged on the downside of the belt conveyor of infeed belt conveyor
Weight sensor, deform upon, contacted with weight sensor, for detecting thing on belt conveyor when cigarette stalk be present on belt conveyor
The weight of material, and be provided with when belt conveyor deforms upon to PLC control cabinet transmitting real-time data, the side of disintegrating machine body
PLC control cabinet, and it is used for the servo for driving belt conveyor on encoder, weight sensor, main motor and infeed belt conveyor
Motor is connected with PLC control cabinet.
In foregoing cigarette stalk crusher, the weight sensor shares three, conveying skin of three weight sensors along upside
The length direction distribution of band is arranged at the downside of the belt conveyor of upside；
In foregoing cigarette stalk crusher, infeed belt conveyor also includes driving wheel, driven pulley and tensioning wheel, driving wheel and from
Driving wheel is set in parallel in the both ends of infeed belt conveyor, and tensioning wheel is arranged at the downside of driving wheel and driven pulley, belt conveyor
Both ends be respectively arranged on driving wheel and driven pulley, and the belt conveyor of downside is bypassed by the downside of tensioning wheel, passes through setting
Tensioning wheel makes belt conveyor reach suitable elasticity, and the rotating shaft of servomotor is connected with capstan drive；
In foregoing cigarette stalk crusher, the disintegrating machine body is correspondingly arranged on the disintegrating machine branch for supporting disintegrating machine body
Frame；
In foregoing cigarette stalk crusher, the infeed belt conveyor is correspondingly arranged on for supporting infeed belt conveyor
Conveyer bridge；
In foregoing cigarette stalk crusher, the both sides of belt conveyor are provided with striker plate.
The control method of above-mentioned cigarette stalk crusher is as follows：
(1) disintegrating machine body is started, main motor operates according to rated speed, and PLC control cabinet controls servomotor with one
Initial velocity is run, and it is driven belt conveyor motion；
(2) to cigarette stalk is put on belt conveyor, the weight for the weight sensor detection cigarette stalk being correspondingly arranged on belt conveyor
Measure so as to judge cigarette stalk number, and using encoder detection main motor rotating speed；
(3) PLC control cabinet using intelligent control algorithm at the real-time testing result of weight sensor and encoder
Reason, and the rotating speed of servomotor is adjusted.
(4) change servomotor so as to lift the operating efficiency of main motor, completed until cigarette stalk is broken.
Step (3) described intelligent control method is that the real-time results detected using weight sensor and encoder are input,
Go out the controlled quentity controlled variable to servomotor using the weight calculation of neural network algorithm dispensed weight and main motor rotating speed, pass through servo electricity
Machine driver is controlled to servomotor, belt conveyor to disintegrating machine bulk transport cigarette stalk, is ensured master at the appropriate speed
Motor is run with rated speed, and realizes the optimization of operating efficiency.
Compared with prior art, the utility model carries out intelligent, automation by the rotating speed of the servomotor to feeding
Regulation, by changing rate of feeding, main motor is maintained at rated speed work, so both can guarantee that crushing effect, moreover it is possible to make
The operating efficiency highest of main motor, there is application value well.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model；
Fig. 2 is the dimensional structure diagram of the utility model left side perspective in Fig. 1；
Fig. 3 is the upward view angle dimensional structure diagram of infeed belt conveyor；
Fig. 4 is the structural representation of weight sensor；
Fig. 5 is the dimensional structure diagram at visual angle on rear side of the utility model in Fig. 1；
Fig. 6 is control flow chart of the present utility model；
Fig. 7 is control principle drawing of the present utility model.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings.
Embodiment：
Referring to figs. 1 to Fig. 7, a kind of cigarette stalk crusher with feeding control mechanism of the present embodiment offer, including it is broken
Machine body 1, disintegrating machine body 1 are correspondingly arranged on the broken machine support 7 for supporting disintegrating machine body 1, the knife of disintegrating machine body 1
Axle is driven by main motor 3, and main motor 3 is phase asynchronous ac motor, and coding is provided with the cutter shaft of disintegrating machine body 1
Device 2, infeed belt conveyor 4, the belt conveyor of infeed belt conveyor 4 are correspondingly arranged at the charging aperture of disintegrating machine body 1
41 downside is correspondingly arranged on weight sensor 5, and the both sides of belt conveyor 41 are provided with striker plate 9, existed on belt conveyor 41
Deform upon during cigarette stalk, contacted with weight sensor 5, for detecting the weight of material on belt conveyor 41, and in belt conveyor
41 when deforming upon to the transmitting real-time data of PLC control cabinet 6, weight sensor 5 shares three, and three weight sensors 5 are along upper
The length direction distribution of the belt conveyor 41 of side is arranged at the downside of the belt conveyor 41 of upside, and the side of disintegrating machine body 1 is set
PLC control cabinet 6 is equipped with, and is used to drive conveying skin on encoder 2, weight sensor 5, main motor 3 and infeed belt conveyor 4
It is connected with 41 servomotor 42 with PLC control cabinet 6.
Infeed belt conveyor 4 is correspondingly arranged on the conveyer bridge 8 for supporting infeed belt conveyor 4, feeds skin
Band conveyer 4 also includes driving wheel 43, driven pulley 44 and tensioning wheel 45, and driving wheel 43 and driven pulley 44 are set in parallel in charging skin
Both ends with conveyer 4, tensioning wheel 45 are arranged at the downside of driving wheel 43 and driven pulley 44, and the both ends of belt conveyor 41 are set respectively
It is placed on driving wheel 43 and driven pulley 44, and the belt conveyor 41 of downside is bypassed by the downside of tensioning wheel 45, is tensioned by setting
Wheel 45 makes belt conveyor 41 reach suitable elasticity, and rotating shaft and the driving wheel 43 of servomotor 42 are connected；
The control method of above-mentioned cigarette stalk crusher is as follows：
(1) start disintegrating machine body 1, main motor 3 operates according to rated speed, PLC control cabinet 6 control servomotor 42 with
One initial velocity operation, makes it drive belt conveyor 41 to move；
(2) to cigarette stalk is put on belt conveyor 41, the weight sensor 5 being correspondingly arranged on belt conveyor 41 detects cigarette stalk
Weight so as to judge cigarette stalk number, and using encoder 2 detect main motor 3 rotating speed；
(3) fuzzy neural network controller is provided with PLC control cabinet 6, PLC control cabinet 6 utilizes intelligent control algorithm pair
The real-time testing result of weight sensor 5 and encoder 2 is handled, and exports a controlled quentity controlled variable to motor servo driver,
The rotating speed of servomotor 42 is adjusted, the intelligent control method is the reality detected using weight sensor 5 and encoder 2
When result be input, the weight calculation using neural network algorithm dispensed weight and the rotating speed of main motor 3 goes out to servomotor 42
Controlled quentity controlled variable, motor servo driver is provided with PLC control cabinet 6, servomotor 42 is controlled by motor servo driver
System, belt conveyor 41 is conveyed cigarette stalk to disintegrating machine body 1 at the appropriate speed, ensure that main motor 3 is run with rated speed, and
Realize the optimization of operating efficiency.
(4) change servomotor 42 so as to lift the operating efficiency of main motor 3, completed until cigarette stalk is broken.
Claims (6)
1. a kind of cigarette stalk crusher with feeding control mechanism, including disintegrating machine body (1), it is characterised in that：Disintegrating machine sheet
The cutter shaft of body (1) is driven by main motor (3), and encoder (2), disintegrating machine sheet are provided with the cutter shaft of disintegrating machine body (1)
Infeed belt conveyor (4) is correspondingly arranged at the charging aperture of body (1), the belt conveyor (41) of infeed belt conveyor (4)
Downside is correspondingly arranged on weight sensor (5), and the side of disintegrating machine body (1) is provided with PLC control cabinet (6), and encoder
(2), it is used for the servo electricity for driving belt conveyor (41) on weight sensor (5), main motor (3) and infeed belt conveyor (4)
Machine (42) is connected with PLC control cabinet (6).
A kind of 2. cigarette stalk crusher with feeding control mechanism according to claim 1, it is characterised in that：The weight passes
Sensor (5) shares three, and the length direction distribution of belt conveyor (41) of three weight sensors (5) along upside is arranged at upside
Belt conveyor (41) downside.
A kind of 3. cigarette stalk crusher with feeding control mechanism according to claim 1, it is characterised in that：Feed belt is defeated
Machine (4) is sent also to include driving wheel (43), driven pulley (44) and tensioning wheel (45), driving wheel (43) and driven pulley (44) be arranged in parallel
In the both ends of infeed belt conveyor (4), tensioning wheel (45) is arranged at the downside of driving wheel (43) and driven pulley (44), conveys skin
The both ends of band (41) are respectively arranged on driving wheel (43) and driven pulley (44), and the belt conveyor (41) of downside is by tensioning wheel
(45) downside is bypassed, and tensioning wheel (45) is position adjustable structure, and rotating shaft and the driving wheel (43) of servomotor (42) are driven
Connection.
A kind of 4. cigarette stalk crusher with feeding control mechanism according to claim 1, it is characterised in that：The disintegrating machine
Body (1) is correspondingly arranged on the broken machine support (7) for supporting disintegrating machine body (1).
A kind of 5. cigarette stalk crusher with feeding control mechanism according to claim 1, it is characterised in that：The charging skin
The conveyer bridge (8) for supporting infeed belt conveyor (4) is correspondingly arranged on conveyer (4).
A kind of 6. cigarette stalk crusher with feeding control mechanism according to claim 1, it is characterised in that：Belt conveyor
(41) both sides are provided with striker plate (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720907396.7U CN207138096U (en) | 2017-07-25 | 2017-07-25 | A kind of cigarette stalk crusher with feeding control mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720907396.7U CN207138096U (en) | 2017-07-25 | 2017-07-25 | A kind of cigarette stalk crusher with feeding control mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207138096U true CN207138096U (en) | 2018-03-27 |
Family
ID=61672976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720907396.7U Expired - Fee Related CN207138096U (en) | 2017-07-25 | 2017-07-25 | A kind of cigarette stalk crusher with feeding control mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207138096U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622120A (en) * | 2019-02-14 | 2019-04-16 | 福建南方路面机械有限公司 | A kind of gyratory crusher feeding control system and control method |
| CN115283120A (en) * | 2022-08-25 | 2022-11-04 | 山东昱铭环保工程有限公司 | Overload-preventing lifting device for grinding machine |
-
2017
- 2017-07-25 CN CN201720907396.7U patent/CN207138096U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622120A (en) * | 2019-02-14 | 2019-04-16 | 福建南方路面机械有限公司 | A kind of gyratory crusher feeding control system and control method |
| CN115283120A (en) * | 2022-08-25 | 2022-11-04 | 山东昱铭环保工程有限公司 | Overload-preventing lifting device for grinding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180327 Termination date: 20190725 |