CN207126526U - A kind of emulsion paint process units of high efficient full automatic - Google Patents
A kind of emulsion paint process units of high efficient full automatic Download PDFInfo
- Publication number
- CN207126526U CN207126526U CN201721074737.3U CN201721074737U CN207126526U CN 207126526 U CN207126526 U CN 207126526U CN 201721074737 U CN201721074737 U CN 201721074737U CN 207126526 U CN207126526 U CN 207126526U
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- Prior art keywords
- storage tank
- pump
- controller
- reactor
- fixedly mounted
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Abstract
It the utility model is related to a kind of technical field of emulsion paint process units, it is a kind of emulsion paint process units of high efficient full automatic, it includes workbench, PLC control panels, wireless signal receiver, storage tank, suction pump, the pump controller that draws water, synthetic resin emulsion storage tank, elevator pump, lifting pump controller, modified additive storage tank, measuring pump, metering pump controller, reactor, lapping device, lifting device, lifting device controller.The utility model reasonable and compact in structure, easy to use, it has the characteristics of efficient, laborsaving, automaticity is high by being sequentially placed storage tank, synthetic resin emulsion storage tank, modified additive storage tank, reactor, lifting device from left to right on the table.
Description
Technical field
A kind of technical field of emulsion paint process units is the utility model is related to, is a kind of emulsion paint life of high efficient full automatic
Produce device.
Background technology
It is existing mixed, it is necessary to carry out mixed processing to the various raw materials of emulsion paint in prior art emulsion paint production process
Attach together and put complicated, various batch mixings are disposably put into reactor, the problem of mixture homogeneity is bad be present, and in batch mixing
During need substantial amounts of manpower, it is slower to the mixing velocity of paint vehicle, the problem of low production efficiency be present.
Utility model content
The utility model provides a kind of emulsion paint process units of high efficient full automatic, which overcome prior art no
Foot, solve the problems, such as that the mixture homogeneity present in existing production emulsion paint production process is bad, also further solve
The problem of low production efficiency of having determined.
The technical solution of the utility model is realized by following measures:A kind of emulsion paint production of high efficient full automatic
Device, including:Workbench, control panel, the PLC in control panel, wireless signal receiver, storage tank,
Suction pump, the pump controller that draws water, synthetic resin emulsion storage tank, elevator pump, lifting pump controller, modified additive storage tank, measuring pump,
Measure pump controller, reactor, lapping device, lifting device, lifting device controller;The control panel connects with wireless signal
Receive device to be fixedly mounted on the table, the wireless signal receiver is fixedly mounted on above control panel;On the table
It is fixed with storage tank, synthetic resin emulsion storage tank, modified additive storage tank, reactor, lifting device successively from left to right;The storage
Water tank is linked together with suction pump by the first input pipe, and described first input pipe one end is connected with storage tank, and described
The one input pipe other end is fixedly mounted on above reactor and is connected with reactor;The suction pump and the pump controller electricity that draws water
Connection;The synthetic resin emulsion storage tank is linked together with elevator pump by the second input pipe, described second input pipe one end
Be connected with synthetic resin emulsion storage tank, the second input pipe other end be fixedly mounted on above reactor and with reactor phase
Connection;The elevator pump electrically connects with lifting pump controller;The modified additive storage tank is connected with measuring pump by the 3rd input pipe
It is connected together, described 3rd input pipe one end is connected with modified additive storage tank, and the 3rd input pipe other end is fixedly mounted
It is connected above reactor and with reactor;The measuring pump electrically connects with metering pump controller;The reactor includes stirring
Mix cylinder, agitating device, drive device;The agitating device includes rotary shaft, stirring vane, driven gear;The stirring vane
It is fixedly mounted in rotary shaft;The driven gear is fixedly mounted on the lower end of rotary shaft;The drive device includes servo speed governing
Motor, servo speed-regulating motor controller, power transmission shaft, driving gear;The servo buncher and servo speed-regulating motor controller
Electrical connection;Described power transmission shaft one end is fixedly mounted on servo buncher, and the power transmission shaft other end is installed with actively
Gear;The driving gear is connected with driven gear by belt;The lapping device is fixedly mounted on the top of mixing drum,
And it is connected by feed pipe with mixing drum;The lapping device is connected with lifting device by slide rail;The lifting device
Electrically connected with lifting device controller;The pump controller that draws water, lifting pump controller, metering pump controller, servo speed governing electricity
Machine controller, lifting device controller pass through wireless signal receiver and PLC wireless connection.
Here is the further improvement or/and optimization to technical solutions of the utility model:
In one of the embodiments, the rotary shaft lower end is installed with speed measuring device.
In one of the embodiments, it is described to be provided with sample tap in the bottom side of mixing drum.
The utility model reasonable and compact in structure, it is easy to use, its by by water, synthetic resin emulsion paint, modified additive,
The regulation ratio of color stuffing is inputted in control panel with sequence of batching products;It will be added by wireless signal receiver by PLC
The signal of water is transferred to the pump controller unlatching suction pump that draws water and the water in storage tank is pumped into reactor;Then controlled again by PLC
The signal transmission lifting pump controller for adding synthetic resin emulsion is opened elevator pump by wireless signal receiver and will closed by device processed
Synthetic resin emulsion in resin emulsion storage tank is pumped into reactor;Reception of wireless signals is finally passed through by PLC again
The signal for adding modified additive is transferred to metering pump controller measuring pump controller unlatching measuring pump and is pumped into modified additive by device
In reactor;The raw material addition of first stage is now completed, PLC will open servo speed governing by wireless signal receiver
The signal of motor is transferred to servo speed-regulating motor controller, and the water, synthetic resin emulsion, modified additive of addition mix at a high speed
Stirring is closed, extracting compound solution by sample tap detects whether to stir;After solution to be mixed stirs, PLC controls
Reduction of speed instruction is transferred to stirring of the servo speed-regulating motor controller by servo buncher by device processed by wireless signal receiver
Speed reduces, and remain a constant speed stirring;Open signal is transferred to by lifting by wireless signal receiver by PLC again
Device, color stuffing being at the uniform velocity promoted in lapping device, the color stuffing after being ground by lapping device is at the uniform velocity added in mixing drum,
At the uniform velocity add and at the uniform velocity stir, to ensure effectively and uniformly to incorporate the color stuffing of addition in compound solution, there is mixing efficiency
The characteristics of high and well mixed.
Brief description of the drawings
Fig. 1 is optimum structure schematic diagram of the present utility model.
Coding in accompanying drawing is respectively:1 is workbench, and 2 be control panel, and 21 be PLC, and 3 connect for wireless signal
Device is received, 4 storage tanks, 5 be suction pump, and 6 be the pump controller that draws water, and 7 be synthetic resin emulsion storage tank, and 8 be elevator pump, and 9 be lifting
Pump controller, 10 be modified additive storage tank, and 11 be measuring pump, and 12 be metering pump controller, and 13 be lapping device, and 14 be lifting dress
Put, 15 be lifting device controller, and 16 be the first input pipe, and 17 be the second input pipe, and 18 be the 3rd input pipe, and 19 be stirring
Cylinder, 20 be rotary shaft, and 21 be stirring vane, and 22 be driven gear, and 23 be servo buncher, and 24 be that servo buncher controls
Device, 25 be power transmission shaft, and 26 be driving gear, and 27 be belt, and 28 be feed pipe, and 29 be slide rail, and 30 be sample tap, and 31 be the dress that tests the speed
Put.
Embodiment
The utility model is not limited by following embodiments, is determined according to the technical solution of the utility model and actual conditions
Specific embodiment.
In the utility model, for the ease of description, the description of each part position relations is according to Figure of description 1
Butut mode determines, such as:The position relationship of upper and lower, left and right etc. is determined according to the Butut direction of Figure of description
's.
The technical solution of the utility model is further described with reference to embodiment and accompanying drawing:
As shown in figure 1, a kind of emulsion paint process units of high efficient full automatic, including:Workbench 1, control panel 2, installation
PLC 21, wireless signal receiver 3, storage tank 4, suction pump 5, the pump controller 6 that draws water, synthesis in control panel
It is resin emulsion storage tank 7, elevator pump 8, lifting pump controller 9, modified additive storage tank 10, measuring pump 11, metering pump controller 12, anti-
Answer kettle, lapping device 13, lifting device 14, lifting device controller 15;The PLC control panels 2 and wireless signal receiver 3
It is fixedly mounted on workbench 1, the wireless signal receiver 3 is fixedly mounted on above PLC control panels 2;It is described in work
Make to be fixed with storage tank 4, synthetic resin emulsion storage tank 7, modified additive storage tank 10, reactor, lifting on platform 1 successively from left to right
Device 14;The storage tank 4 is linked together with suction pump 5 by the first input pipe 16, described one end of first input pipe 16 with
Storage tank 4 is connected, and the other end of the first input pipe 16 is fixedly mounted on above reactor and is connected with reactor;It is described
Suction pump 5 electrically connects with the pump controller 6 that draws water;The synthetic resin emulsion storage tank 7 is connected with elevator pump 8 by the second input pipe 17
It is connected together, described one end of second input pipe 17 is connected with synthetic resin emulsion storage tank 7, the other end of the second input pipe 17
It is fixedly mounted on above reactor and is connected with reactor;The elevator pump 8 electrically connects with lifting pump controller 9;It is described to change
Property addition agent storage tank 10 linked together with measuring pump 11 by the 3rd input pipe 18, described one end of 3rd input pipe 18 with modification help
Agent storage tank 10 is connected, and the other end of the 3rd input pipe 18 is fixedly mounted on above reactor and is connected with reactor;Institute
Measuring pump 11 is stated to electrically connect with metering pump controller 12;The reactor includes mixing drum 19, agitating device, drive device;Institute
Stating agitating device includes rotary shaft 20, stirring vane 21, driven gear 22;Rotary shaft 20 is fixedly mounted in the stirring vane 21
On;The driven gear 22 is fixedly mounted on the lower end of rotary shaft 20;The drive device includes servo buncher 23, servo
Speed-regulating motor controller 24, power transmission shaft 25, driving gear 26;The servo buncher 23 and servo speed-regulating motor controller 24
Electrical connection;Described one end of power transmission shaft 25 is fixedly mounted on servo buncher 23, and the other end of power transmission shaft 25 is fixedly mounted
There is driving gear 26;The driving gear 26 is connected with driven gear 22 by belt 27;The lapping device 13 fixes peace
It is connected mounted in the top of mixing drum 19, and by feed pipe 28 with mixing drum 19;The lapping device 13 and lifting device 14
It is connected by slide rail 29;The lifting device 14 electrically connects with lifting device controller 15;The pump controller 6 that draws water, carry
Rise pump controller 9, metering pump controller 12, servo speed-regulating motor controller 24, lifting device controller 15 and pass through wireless communication
Number receiver 3 and the wireless connection of PLC 21.The utility model reasonable and compact in structure, it is easy to use, its by by water,
In synthetic resin emulsion paint, modified additive, the regulation ratio of color stuffing and sequence of batching products input PLC control panels 2;Controlled by PLC
The signal for adding water is transferred to the pump controller 6 that draws water by wireless signal receiver 3 and opens suction pump 5 by storage tank by device 21 processed
Water in 4 is pumped into reactor;Then synthetic resin emulsion will be added by wireless signal receiver 3 by PLC 21 again
Signal transmission elevator pump 9 synthetic resin emulsion in synthetic resin emulsion storage tank 7 is pumped into reactor;Finally again by PLC
The signal for adding modified additive is transferred to metering pump controller 12 by wireless signal receiver 3 and opens measuring pump by controller 21
11 are pumped into modified additive in reactor;The raw material addition of first stage is now completed, PLC 21 is connect by wireless signal
Receive device 3 and the signal for opening servo buncher 23 is transferred to servo speed-regulating motor controller 24, water, synthetic resin to addition
Emulsion, modified additive carry out mixed at high speed stirring, and extracting compound solution by sample tap 30 detects whether to stir;Wait to mix
After conjunction solution stirs, reduction of speed instruction is transferred to servo buncher by PLC 21 by wireless signal receiver 3
Controller 24 reduces the mixing speed of servo buncher 23, and remain a constant speed stirring;Nothing is passed through by PLC 21 again
The signal for opening lifting device 14 is transferred to lifting device controller 15 by line signal receiver 3, and color stuffing is at the uniform velocity lifted
To lapping device 13, the color stuffing after being ground by lapping device 13 is at the uniform velocity added in mixing drum 19, is at the uniform velocity added and is at the uniform velocity stirred
Mix, to ensure effectively and uniformly to incorporate the color stuffing of addition in compound solution, have mixing efficiency high and be well mixed
Feature.
A kind of technical scheme of the emulsion paint process units of above-mentioned high efficient full automatic can be done further according to being actually needed
Optimization or/and improvement:
As shown in figure 1, the lower end of rotary shaft 20 is installed with speed measuring device 31.Here set speed measuring device 31 be for
It is easy to the rotating speed of staff's reference rotational axle 20, the rotating speed of servo buncher 23 can be preferably controlled, preferably to control
The speed that rotary shaft 20 processed stirs is consistent with the speed of the addition face condiment of lapping device 13, to ensure that color stuffing will not lump mixing
Uniformly.
As shown in figure 1, described be provided with sample tap 30 in the bottom side of mixing drum 19.Can be according to being actually needed, by taking
Sample mouth 30 is sampled preferably to detect whether color stuffing is well mixed with the mixed solution inside mixing drum 19.
Above technical characteristic constitutes most preferred embodiment of the present utility model, has stronger adaptability and optimal implementation
Effect, can be according to the non-essential technical characteristic of increase and decrease be actually needed, to meet the needs of different situations.
Claims (3)
- A kind of 1. emulsion paint process units of high efficient full automatic, it is characterised in that including:Workbench, control panel, installed in control PLC, wireless signal receiver, storage tank, suction pump, the pump controller that draws water, synthetic resin emulsion storage in panel processed Tank, elevator pump, lifting pump controller, modified additive storage tank, measuring pump, metering pump controller, reactor, lapping device, lifting Device, lifting device controller;The control panel is fixedly mounted on the table with wireless signal receiver, described wireless Signal receiver is fixedly mounted on above control panel;It is described to be fixed with storage tank, synthesis successively from left to right on the table Resin emulsion storage tank, modified additive storage tank, reactor, lifting device;The storage tank is connected with suction pump by the first input pipe It is connected together, described first input pipe one end is connected with storage tank, and the first input pipe other end is fixedly mounted on reaction It is connected above kettle and with reactor;The suction pump electrically connects with the pump controller that draws water;The synthetic resin emulsion storage tank with Elevator pump is linked together by the second input pipe, and described second input pipe one end is connected with synthetic resin emulsion storage tank, institute The second input pipe other end is stated to be fixedly mounted on above reactor and with reactor be connected;The elevator pump controls with elevator pump Device electrically connects;The modified additive storage tank is linked together with measuring pump by the 3rd input pipe, described 3rd input pipe one end It is connected with modified additive storage tank, the 3rd input pipe other end is fixedly mounted on above reactor and is connected with reactor It is logical;The measuring pump electrically connects with metering pump controller;The reactor includes mixing drum, agitating device, drive device;It is described Agitating device includes rotary shaft, stirring vane, driven gear;The stirring vane is fixedly mounted in rotary shaft;The driven tooth Wheel is fixedly mounted on the lower end of rotary shaft;The drive device includes servo buncher, servo speed-regulating motor controller, transmission Axle, driving gear;The servo buncher electrically connects with servo speed-regulating motor controller;Described power transmission shaft one end is fixedly mounted On servo buncher, the power transmission shaft other end is installed with driving gear;The driving gear leads to driven gear Belt is crossed to be connected;The lapping device is fixedly mounted on the logical top of stirring, and is connected by feed pipe with mixing drum;Institute Lapping device is stated with lifting device by slide rail to be connected;The lifting device electrically connects with lifting device controller;It is described to take out Water pump controller, lifting pump controller, metering pump controller, servo speed-regulating motor controller, lifting device controller pass through Wireless signal receiver and PLC wireless connection.
- A kind of 2. emulsion paint process units of high efficient full automatic according to claim 1, it is characterised in that the rotary shaft Lower end is installed with speed measuring device.
- A kind of 3. emulsion paint process units of high efficient full automatic according to claim 1 or 2, it is characterised in that it is described The bottom side of mixing drum is provided with sample tap.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721074737.3U CN207126526U (en) | 2017-08-25 | 2017-08-25 | A kind of emulsion paint process units of high efficient full automatic |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721074737.3U CN207126526U (en) | 2017-08-25 | 2017-08-25 | A kind of emulsion paint process units of high efficient full automatic |
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Publication Number | Publication Date |
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CN207126526U true CN207126526U (en) | 2018-03-23 |
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ID=61636265
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CN201721074737.3U Expired - Fee Related CN207126526U (en) | 2017-08-25 | 2017-08-25 | A kind of emulsion paint process units of high efficient full automatic |
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CN (1) | CN207126526U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109775648A (en) * | 2018-12-19 | 2019-05-21 | 广东美涂士建材股份有限公司 | A kind of multi-functional lotion pumping rotary device |
-
2017
- 2017-08-25 CN CN201721074737.3U patent/CN207126526U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109775648A (en) * | 2018-12-19 | 2019-05-21 | 广东美涂士建材股份有限公司 | A kind of multi-functional lotion pumping rotary device |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180323 Termination date: 20180825 |