CN207124073U - Kapton covered insulating wire device for painting - Google Patents
Kapton covered insulating wire device for painting Download PDFInfo
- Publication number
- CN207124073U CN207124073U CN201721193743.0U CN201721193743U CN207124073U CN 207124073 U CN207124073 U CN 207124073U CN 201721193743 U CN201721193743 U CN 201721193743U CN 207124073 U CN207124073 U CN 207124073U
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- CN
- China
- Prior art keywords
- insulating wire
- covered insulating
- kapton
- wheel
- painting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
Kapton covered insulating wire device for painting, including：Unwrapping wire heating part, has unwrapping wire wheel assembly and primary heater, and primary heater is used to carry out heating and dehumidification to winding the Kapton covered insulating wire passed through in unwrapping wire wheel assembly；Cleaning part, there is rinse bath and cleaning wheel assembly, Kapton covered insulating wire is cleaned liquid cleaning under the guiding of cleaning wheel assembly by rinse bath derived from unwrapping wire heating part；Drying portion, has drying wheel assembly and secondary heater, and secondary heater is used to carry out heating, drying to the Kapton covered insulating wire through over cleaning that winding passes through in drying wheel assembly；Japanning portion, have and be used for the paint cylinder for holding paint solution and the painting wheel being arranged in the paint cylinder, painting wheel is used for the Kapton covered insulating wire for coiling through drying；And baking portion, there is baking box, for being toasted to the Kapton covered insulating wire by japanning portion.
Description
Technical field
A kind of cable processing device is the utility model is related to, the device of wire japanning is especially used to, belongs to cable and add
Construction equipment field.
Background technology
Electric wire or cable include metallic conductor bare wire and surround the insulating barrier outside bare wire, the wrapping of insulating barrier mainly have by
Insulating materials as PVC, PTFE heated by mould, pressurize the extrusion that is coated on outside bare wire and by insulating materials made of
Band is spirally wound on the winding method outside bare wire.
The former high processing costs, equipment is complicated, and technique is also cumbersome, but by then passing through heating, the mode of pressurization will
PVC, PTFE particle directly merge or press and combined with bare wire, thus the insulating barrier flat appearance processed, good hand touch, and
Do not allow to tend to have aperture or gap.And the latter's cost is low, processing technology and equipment are fairly simple, but due to being by band spiral
Overlap and form insulating barrier, have uneven, feel is poor, and how much has gap.
The electric wire that traditional Kapton covered insulating wire process equipment is processed to obtain merges even across high temperature
It can not also overcome film covered insulating wire outward appearance uneven completely with heating pressurization, the shortcomings that feel difference.
Utility model content
The utility model is Promethean to adopt with reference to the thinking of traditional wrapping line and enamel-covered wire in order to solve the above problems
With the thought of wrapping+japanning, overcome the Transposed wind processed in the prior art exhausted in the outer layer re-coating paint film of wrapping line
Edge electric wire outward appearance is uneven, and the shortcomings that feel difference, a kind of Kapton lapped insulation electricity is provided for this utility model
Line device for painting.
The utility model provides a kind of Kapton covered insulating wire device for painting, for thin in polyimides
The outer layer coating paint film of film covered insulating wire, it is characterised in that including：Unwrapping wire heating part, there is unwrapping wire wheel assembly and first
Heater, primary heater are used to heat to winding the Kapton covered insulating wire passed through in unwrapping wire wheel assembly
Dehumidifying；Cleaning part, there is rinse bath and cleaning wheel assembly, the Kapton covered insulating wire derived from unwrapping wire heating part
Under the guiding of cleaning wheel assembly liquid cleaning is cleaned by rinse bath；Drying portion, there is drying wheel assembly and secondary heater,
Secondary heater is used to carry out the Kapton covered insulating wire through over cleaning that winding passes through in drying wheel assembly
Heating, drying；Japanning portion, have and be used for the paint cylinder for holding paint solution and the painting wheel being arranged in the paint cylinder, painting wheel is used to wind
Kapton covered insulating wire by drying；And baking portion, there is baking box, for gathering by japanning portion
Imide membrane covered insulating wire is toasted.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, baking portion also has cooling, air discharging unit, and cooling, air discharging unit has case, the cooling wheel being arranged in the case
Component and ventilating fan, it is wrapped in by the Kapton covered insulating wire of baking box on cooling wheel assembly and by air draft
Fan cooling.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, baking box is arranged on the top of paint cylinder, and cooling, air discharging unit is arranged on the upper end of baking box.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, opening is provided with case, ventilating fan is arranged on the path of opening, via the gas of ventilating fan discharge from opening
Discharge.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, the line device that rises is additionally provided with the outer wall of baking box, the line device that rises is wrapped in painting wheel and cooling wheel assembly for tensioning
Between Kapton covered insulating wire.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, the line device that rises include support, the line wheel on the support and be enclosed on one end on the support be connected with support it is another
Hold the spring being connected with line wheel.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, cleaning wheel assembly includes big reel row and small reel row, and big reel arranges the top for being arranged on rinse bath, including at least
Two big reels, small reel row are arranged in rinse bath, include the small reel of at least three alinements, immortal schedule and small line
Straight line where schedule is parallel, and big reel is arranged between adjacent small reel.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, japanning portion also has mixer, for being stirred to the paint solution in paint cylinder.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, the 6-9 integral rotating wheel that painting wheel has rotating shaft and is enclosed in the rotating shaft, Kapton are wrapped absolutely
Edge electric wire is wrapped in this 6-9 rotating wheel back and forth, is provided with the wheel rim of rotating wheel and is accommodated Kapton lapped insulation
The groove of electric wire.
Kapton covered insulating wire device for painting provided by the utility model, can also have such special
Sign：Wherein, paint cylinder also has an atmospheric valve, and the bottom for painting cylinder is inclined, and atmospheric valve is arranged on the relatively low side in bottom for painting cylinder.
The effect of utility model and effect
Kapton covered insulating wire device for painting according to involved by the utility model, because the unwrapping wire having
Heating part can carry out heating and dehumidification to Kapton covered insulating wire and remove moisture, there is cleaning part can use clear
Washing lotion cleans the surface of electric wire, and the cleaning fluid of wire surface can be dried in drying portion, japanning portion can to by dehumidifying, clean with
And the electric wire of drying is painted, baking portion can be toasted the film curing of coating to the electric wire after japanning, so through
Cross after the processing of the above between the film of winding wire it is uneven can be filled and led up by paint film, feel is smooth, simultaneously because insulation
Paint film can solidify in japanning into the gap between film and in the high-temperature baking in baking portion, and then fill up because wrapped
Line caused gap in wrapped lamination process, overcome the feel of traditional winding wire it is uneven, may apertured defect.
Brief description of the drawings
Fig. 1 is the structural representation of the Kapton covered insulating wire device for painting in embodiment of the present utility model
Figure；
Fig. 2 is the front view of the paint cylinder in embodiment of the present utility model；
Fig. 3 is Fig. 2 top view；And
Fig. 4 is the schematic diagram of the line device that rises in embodiment of the present utility model.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the utility model is realized are easy to understand, with
Lower embodiment combination accompanying drawing is to the concrete structure of Kapton covered insulating wire device for painting of the present utility model, connection
Position relationship and operation principle and application method are specifically addressed.
The unwrapping wire that Kapton covered insulating wire device for painting 100 includes setting along wire motion direction successively adds
Hot portion 10, cleaning part 20, drying portion 30, japanning portion 40, baking portion 50 and wire collecting part 60.
Unwrapping wire heating part 10, there is heater box 11, the unwrapping wire wheel assembly 12 and primary heater being arranged in heater box.
Primary heater is electric heater, is arranged in heater box 11.Unwrapping wire wheel assembly 12 include being used for installing the rotating shaft 121 of drum with
And actinobacillus wheel 122.Heater box 11 is heated to predetermined temperature by primary heater, poly- for passing through to winding in actinobacillus wheel 122
Imide membrane covered insulating wire carries out heating and dehumidification.
Cleaning part 20, there is rinse bath 21 and cleaning wheel assembly 22.
Two propelling sheaves are additionally provided with the side wall of rinse bath 21, for the polyimides that will be released from actinobacillus wheel 122
Film covered insulating wire is guided.
Wherein, cleaning wheel assembly 22 includes big reel row 221 and small reel row 222.Big reel row 221 is arranged on rinse bath
Top, include the big reels of 3 alinements.Small reel row 222 is arranged in rinse bath, including 4 alinements is small
Line wheel.It is parallel up and down that big reel, which is arranged with the straight line where small reel row, and big reel is arranged between adjacent small reel.From
Kapton covered insulating wire derived from unwrapping wire heating part 10 passes through rinse bath 21 under the guiding of cleaning wheel assembly 22
Cleaned liquid cleaning.
Drying portion 30, with support, the drying wheel assembly 31 being arranged on support and be arranged on support with housing
Secondary heater 32.
Drying wheel assembly 31 is used to imported into Kapton covered insulating wire in the housing of secondary heater 32.
Housing after the heating of secondary heater 32 to wound in drying wheel assembly 31 Kapton through over cleaning passed through around
Bag insulated electric conductor carries out heating, drying.
Japanning portion 40, there is paint cylinder 41, the painting wheel 42 being arranged in the paint cylinder, the mixer 43 for being used for holding paint solution.
Cylinder 41 is painted, bottom is inclined, and the relatively low side in bottom is connected with atmospheric valve, for paint cylinder to be discharged.
Painting wheel 42 has rotating shaft and the integrally formed 6-9 rotating wheel being enclosed in the rotating shaft, the wheel rim of rotating wheel
On be provided with the groove for accommodating Kapton covered insulating wire, Kapton covered insulating wire is wrapped in back and forth
On the wheel rim groove of this 6-9 rotating wheel.
Mixer 43 is arranged on the perisporium of paint cylinder 41, for being stirred to the paint solution held in paint cylinder 41.
Kapton covered insulating wire repeatedly passes through in paint solution when around painting wheel 42 out of paint cylinder 41, i.e.,
Paint solution can be coated with.
Baking portion 50, there is baking box 51, cooling, air discharging unit 52 and the line device 53 that rises.
Baking box 51, including the long and narrow insulation shell that is vertically arranged and be arranged in housing and being arranged on paint cylinder 41
Top, the derived Kapton covered insulating wire for scribbling paint solution, which enters in high-temperature baking case, from painting wheel 42 is dried
Roasting heating so that the paint film adhered on Kapton covered insulating wire is cured.
Cooling, air discharging unit 52 is arranged on the open upper end of baking box, has case 521, the cooling being arranged in the case
Wheel assembly 522 and ventilating fan.
Wherein, opening is provided with case 521, ventilating fan is arranged on the path of opening, the gas discharged via ventilating fan
Body is discharged from opening.
It is similar with painting wheel 42 to cool down wheel assembly 522, it may have rotating shaft and the integrally formed 6-9 being enclosed in the rotating shaft
Individual wheel rim has reeded rotating wheel, and face ventilating fan is set, by the Kapton covered insulating wire after baking-curing
Cooled down.It is wrapped in by the Kapton covered insulating wire of baking box 51 on cooling wheel assembly 522 and by air draft
Fan cooling.
Rise line device 53, is arranged on the outer wall of baking box 51, for be tensioned be wrapped in painting wheel and cooling wheel assembly 522 it
Between Kapton covered insulating wire, including be fixedly mounted on the outer wall of baking box 51 support 531, installed in this
Line wheel 532 on support 531 and it is enclosed on one end on the support 531 bullet that the other end is connected with line wheel 532 is connected with support 531
Spring 533.Similarly, the painting wheel 42 of line wheel 532 is similar, it may have rotating shaft and the integrally formed 6-9 wheel being enclosed in the rotating shaft
Edge has reeded rotating wheel.
Application method
Structure more than illustrates that coiling is had into polyimides by after the completion of device installation and debugging with the coiling in accompanying drawing
The drum of film covered insulating wire is arranged in rotating shaft 121, and the head end of electric wire is passed through according to shown in accompanying drawing 1 successively, and most
Eventually after cooling wheel assembly 522 passes, it is coiled in the take-up rotating shaft of admission machine.
, it is necessary to by electric wire in the and of painting wheel 42 during the cooling wheel assembly 522 of painting wheel 42, baking portion in process japanning portion
It is multiple (6-9 wheel rim has corresponding in reeded rotating wheel wind 6-9 times) to cool down winding on wheel assembly 522.
Admission machine is started so that take-up rotating shaft starts to rotate and draws electric wire moves at a predetermined rate, for a period of time when
After the temperature of one heater, secondary heater and baking box is suitable, the paint solution prepared is poured into cylinder is painted, starts japanning simultaneously
The electric wire of high-temperature baking solidification solidification is turned around by wire collecting part 60.
The effect of embodiment and effect
Kapton covered insulating wire device for painting according to involved by the present embodiment, because the unwrapping wire having adds
Hot portion can carry out heating and dehumidification to Kapton covered insulating wire and remove moisture, and there is cleaning part can use cleaning
Liquid cleans the surface of electric wire, and the cleaning fluid of wire surface can be dried in drying portion, japanning portion can to by dehumidifying, cleaning and
The electric wire of drying is painted, and baking portion can be toasted the film curing of coating to the electric wire after japanning, so by
More than processing after winding wire film between it is uneven can be filled and led up by paint film, feel is smooth, simultaneously because insulation paint
Film can solidify in japanning into the gap between film and in the high-temperature baking in baking portion, and then fill up because winding wire
The caused gap in wrapped lamination process, overcome the feel of traditional winding wire it is uneven, may apertured defect.
Because baking portion also has cooling, air discharging unit, so the Kapton lapped insulation electricity by baking box
Paint film will not occur turning around on cooling wheel assembly for line in the solidification that after high-temperature baking, can quickly cool
Deformation, while also will not adhesion.
Again because top that is setting up and down on baking box and being located at paint cylinder, coats the paint solution being adhered on electric wire upper
During lower movement can because gravity effect and coat uniformly, while the paint solution left can also be fed directly to paint cylinder in and
It is recycled.
Further, because being additionally provided with the line device that rises on the outer wall of baking box, the line device that rises, which can be tensioned, is wrapped in painting wheel
Cooling wheel assembly between Kapton covered insulating wire, so enter paint cylinder electric wire be tensioned always and protect
Linear state is held, is not in the phenomenon of paint film became uneven so as to not have drop appearance in lacquering process.
Further, because cleaning wheel assembly include big reel row and small reel row, and big reel row where straight line and
Straight line where small reel row be arranged in parallel up and down, so the small reel in rinse bath can rotate faster, from
And stir cleaning fluid and reach the effect more preferably cleaned.
Because paint cylinder there is mixer paint solution is stirred, the component in paint solution can evenly, so as to
Ensure the uniformity of japanning.And paint cylinder bottom portion be obliquely installed and installation of relief valve can with more convenient and quicker will be in paint cylinder
Paint solution emptying, be easy to clean and overhaul.
Further, the 6-9 integral rotation that painting wheel and cooling wheel assembly have rotating shaft and be enclosed in the rotating shaft
Runner, so setting can allow electric wire repeatedly to be painted during once, multiple dry solidification, obtain what multilayer was superimposed with each other
Paint film so that the electric wire finally obtained is smoother, has more preferable feel, and can farthest make the seam of wrapping line up
Gap and aperture, improve quality.
Above-mentioned embodiment is preferred case of the present utility model, is not intended to limit the scope of protection of the utility model.
Claims (10)
- A kind of 1. Kapton covered insulating wire device for painting, in the outer of Kapton covered insulating wire Layer coating paint film, it is characterised in that including：Unwrapping wire heating part, has unwrapping wire wheel assembly and primary heater, and the primary heater is used for the unwrapping wire wheel assembly The middle Kapton covered insulating wire passed through that winds carries out heating and dehumidification；Cleaning part, there is rinse bath and cleaning wheel assembly, the Kapton is wrapped derived from the unwrapping wire heating part Insulated electric conductor is cleaned liquid cleaning under the guiding of the cleaning wheel assembly by the rinse bath；Drying portion, has drying wheel assembly and secondary heater, and the secondary heater is used for being twined in the drying wheel assembly Heating, drying is carried out around the Kapton covered insulating wire through over cleaning passed through；Japanning portion, have and be used for the paint cylinder for holding paint solution and the painting wheel being arranged in the paint cylinder, the painting wheel is used to wind By the Kapton covered insulating wire of drying；AndBaking portion, there is baking box, for being toasted to the Kapton covered insulating wire by japanning portion.
- 2. Kapton covered insulating wire device for painting according to claim 1, it is characterised in that：Wherein, the baking portion also has cooling, air discharging unit,The cooling wheel assembly and ventilating fan that the cooling, air discharging unit has case, is arranged in the case,It is wrapped in by the Kapton covered insulating wire of the baking box on the cooling wheel assembly and by institute State ventilating fan cooling.
- 3. Kapton covered insulating wire device for painting according to claim 2, it is characterised in that：Wherein, the baking box is arranged on the top of the paint cylinder, and the cooling, air discharging unit is arranged on the upper of the baking box End.
- 4. Kapton covered insulating wire device for painting according to claim 2, it is characterised in that：Wherein, opening is provided with the case, the ventilating fan is arranged on the path of the opening,Discharged via the gas of ventilating fan discharge from the opening.
- 5. Kapton covered insulating wire device for painting according to claim 2, it is characterised in that：Wherein, the line device that rises is additionally provided with the outer wall of the baking box, this rise line device for tensioning be wrapped in the painting wheel and The Kapton covered insulating wire between the cooling wheel assembly.
- 6. Kapton covered insulating wire device for painting according to claim 5, it is characterised in that：Wherein, the line device that rises includes support, the line wheel on the support and is enclosed on one end and support company on the support Connect the spring that the other end is connected with the line wheel.
- 7. Kapton covered insulating wire device for painting according to claim 1, it is characterised in that：Wherein, the cleaning wheel assembly includes big reel row and small reel row,The big reel row is arranged on the top of the rinse bath, including at least two big reels, and the small reel row is arranged on In the rinse bath, include the small reel of at least three alinements,The straight line at big reel row and small reel row place be it is parallel,The big reel is arranged between the adjacent small reel.
- 8. Kapton covered insulating wire device for painting according to claim 1, it is characterised in that：Wherein, the japanning portion also has mixer, for being stirred to the paint solution in paint cylinder.
- 9. Kapton covered insulating wire device for painting according to claim 1, it is characterised in that：Wherein, the 6-9 integral rotating wheel that the painting wheel has rotating shaft and is enclosed in the rotating shaft,The Kapton covered insulating wire is wrapped in this 6-9 rotating wheel back and forth, on the wheel rim of the rotating wheel It is provided with the groove for accommodating the Kapton covered insulating wire.
- 10. Kapton covered insulating wire device for painting according to claim 1, it is characterised in that：Wherein, the paint cylinder also has atmospheric valve,The bottom of the paint cylinder is inclined, and the atmospheric valve is arranged on the relatively low side in bottom of paint cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721193743.0U CN207124073U (en) | 2017-09-18 | 2017-09-18 | Kapton covered insulating wire device for painting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721193743.0U CN207124073U (en) | 2017-09-18 | 2017-09-18 | Kapton covered insulating wire device for painting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207124073U true CN207124073U (en) | 2018-03-20 |
Family
ID=61602036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721193743.0U Expired - Fee Related CN207124073U (en) | 2017-09-18 | 2017-09-18 | Kapton covered insulating wire device for painting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207124073U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107785127A (en) * | 2017-09-18 | 2018-03-09 | 上海上缆神舟线缆有限公司 | Kapton covered insulating wire device for painting |
| CN113921191A (en) * | 2021-09-10 | 2022-01-11 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
-
2017
- 2017-09-18 CN CN201721193743.0U patent/CN207124073U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107785127A (en) * | 2017-09-18 | 2018-03-09 | 上海上缆神舟线缆有限公司 | Kapton covered insulating wire device for painting |
| CN107785127B (en) * | 2017-09-18 | 2023-11-21 | 上海上缆神舟线缆有限公司 | Polyimide film wrapping insulated wire painting device |
| CN113921191A (en) * | 2021-09-10 | 2022-01-11 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
| CN113921191B (en) * | 2021-09-10 | 2024-04-02 | 武汉奥绿新生物科技股份有限公司 | Metal wire surface coating equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180320 |