CN207122127U - Climb mould exterior sheathing support platform - Google Patents
Climb mould exterior sheathing support platform Download PDFInfo
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- CN207122127U CN207122127U CN201721144424.0U CN201721144424U CN207122127U CN 207122127 U CN207122127 U CN 207122127U CN 201721144424 U CN201721144424 U CN 201721144424U CN 207122127 U CN207122127 U CN 207122127U
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Abstract
本实用新型公开了一种爬升模外模板支撑平台,包括顶部平台、三脚架总成、顶杆、预埋螺栓、挂件、导轨、埋件承重座和模板平移装置,顶部平台水平安装在三脚架总成顶部,两套模板平移装置水平安装在三脚架总成顶部、且其延伸方向与墙体外表面垂直,预埋螺栓水平埋设在墙体内,预埋螺栓用于将挂件固定在墙体外侧,埋件承重座挂接在挂件上,三脚架总成与埋件承重座挂接,三脚架顶部开放端固定安装护栏,三脚架总成下端水平固定两根顶杆,顶杆末端为橡胶座,两套三脚架总成之间安装横拉杆和斜拉杆;通过将支撑平台分解成模块化的几个部分,各个部分单独组装,并在整体拼装后实现吊装和拆卸,在不影响顺利爬升的前提下,提高安装和拆卸效率。
The utility model discloses a climbing mold external formwork support platform, which comprises a top platform, a tripod assembly, a push rod, a pre-embedded bolt, a pendant, a guide rail, an embedded part bearing seat and a formwork translation device, and the top platform is horizontally installed on the tripod assembly. At the top, two sets of formwork translation devices are installed horizontally on the top of the tripod assembly, and their extension direction is perpendicular to the outer surface of the wall. The embedded bolts are horizontally embedded in the wall. The embedded bolts are used to fix the pendant The load-bearing seat of the component is hung on the pendant, the tripod assembly is connected with the load-bearing seat of the embedded part, the guardrail is fixed at the top open end of the tripod, and two ejector rods are fixed horizontally at the lower end of the tripod assembly, and the end of the ejector rod is a rubber seat. The horizontal tie rods and inclined tie rods are installed between the components; by decomposing the support platform into several modular parts, each part is assembled separately, and hoisting and disassembly can be realized after the overall assembly, without affecting the smooth climbing. Disassembly efficiency.
Description
技术领域technical field
本实用新型涉及混凝土墙体施工技术领域,尤其涉及一种爬升模外模板支撑平台。The utility model relates to the technical field of concrete wall construction, in particular to a climbing formwork support platform.
背景技术Background technique
爬模施工相对于其他的模板施工技术,与滑模施工具有共同的优点:不受场地堆放条件的影响,拥有良好的结构整体性,可随结构的高度任意提升。虽然爬模施工的速度不比滑模快,(由于滑模可以在混凝土初凝阶段进行爬升,而爬模施工必须在下一层混凝土强度达到 10Mpa以上才可以进行上一层的爬升施工。)但其施工速度也基本上可以达到 3~5天每层。相对而言,爬模施工有着更加突出的优点:质量更容易控制,结构误差小,纠偏简单且施工误差可逐层消除;同时其施工过程可以间断,针对恶劣的天气条件可以进行临时防护,操作简便,安全性更高。Compared with other formwork construction technologies, climbing form construction has the same advantages as sliding form construction: it is not affected by site stacking conditions, has good structural integrity, and can be arbitrarily raised with the height of the structure. Although the construction speed of the climbing formwork is not faster than that of the sliding formwork (since the sliding formwork can be climbed during the initial setting stage of the concrete, while the climbing formwork construction must be completed when the concrete strength of the next layer reaches 10Mpa or higher, the climbing construction of the previous layer can be carried out.) But its The construction speed can basically reach 3~5 days per floor. Relatively speaking, climbing formwork construction has more prominent advantages: quality is easier to control, structural errors are small, deviation correction is simple, and construction errors can be eliminated layer by layer; at the same time, the construction process can be interrupted, and temporary protection and operation can be carried out against severe weather conditions. Simpler and more secure.
现有的爬模大都采用液压顶升系统,其包括外模板支撑平台、导轨和液压系统,导轨和外模板支撑平台借助于预埋件挂设在墙体上,通过液压系统实现导轨和外模板支撑平台的交替提升,同时在外模板支撑平台顶部安装模板和顶部平台,但是,现有的外模板支撑平台结构复杂,组装不方便,施工完成后不便于拆卸。Most of the existing climbing forms adopt a hydraulic jacking system, which includes an outer formwork support platform, guide rails and a hydraulic system. The guide rail and the outer formwork support platform are hung on the wall by means of embedded parts, and the guide rail and outer formwork are realized through the hydraulic system. Alternate lifting of the supporting platform, while installing the formwork and the top platform on the top of the outer formwork supporting platform, however, the existing outer formwork supporting platform has a complex structure, inconvenient assembly, and inconvenient disassembly after construction is completed.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种爬升模外模板支撑平台,通过将支撑平台分解成模块化的几个部分,各个部分单独组装,并在整体拼装后实现吊装和拆卸,在不影响顺利爬升的前提下,提高安装和拆卸效率。The technical problem to be solved by the utility model is to provide a climbing formwork support platform, by decomposing the support platform into several modular parts, each part is assembled separately, and hoisting and disassembly can be realized after the overall assembly, without affecting On the premise of smooth climbing, the efficiency of installation and disassembly is improved.
为解决上述技术问题,本实用新型所采取的技术方案是:一种爬升模外模板支撑平台,包括顶部平台、三脚架总成、顶杆、预埋螺栓、挂件、导轨、埋件承重座和模板平移装置,三脚架总成包括两套,两套三脚架对称安装,所述顶部平台水平安装在三脚架总成顶部,所述模板平移装置包括两套,两套模板平移装置水平安装在三脚架总成顶部、且其延伸方向与墙体外表面垂直,所述预埋螺栓水平埋设在墙体内,预埋螺栓用于将挂件固定在墙体外侧,埋件承重座挂接在挂件上,三脚架总成与埋件承重座挂接,所述三脚架顶部开放端固定安装护栏,所述三脚架总成下端水平固定两根顶杆,顶杆末端为橡胶座,两套三脚架总成之间安装横拉杆和斜拉杆。In order to solve the above technical problems, the technical solution adopted by the utility model is: a climbing formwork support platform, including a top platform, a tripod assembly, a ejector rod, embedded bolts, pendants, guide rails, embedded parts bearing seats and formwork Translating device, the tripod assembly includes two sets, two sets of tripods are installed symmetrically, the top platform is installed horizontally on the top of the tripod assembly, the template translation device includes two sets, two sets of template translation devices are installed horizontally on the top of the tripod assembly, And its extension direction is perpendicular to the outer surface of the wall, the embedded bolts are buried horizontally in the wall, the embedded bolts are used to fix the pendant on the outside of the wall, the bearing seat of the embedded part is hooked on the pendant, the tripod assembly and The load-bearing seat of the embedded part is hooked, the open end of the top of the tripod is fixed with a guardrail, the lower end of the tripod assembly is horizontally fixed with two ejector rods, the end of the ejector rod is a rubber seat, and a horizontal tie rod and a diagonal tie rod are installed between the two sets of tripod assemblies .
所述三脚架总成包括顶部横梁、立梁、挂钩和斜支撑杆,所述顶部横梁前端借助于销钉与立梁顶端连接,斜支撑杆两端分别借助于销轴连接立梁下端和顶部横梁尾端,立梁顶端水平设置一对挂钩,挂钩开口向下,所述顶部平台借助于螺钉固定安装在顶部横梁下表面,模板平移装置水平固定安装在顶部横梁上表面。The tripod assembly includes a top beam, a vertical beam, a hook and an oblique support rod. The front end of the top beam is connected to the top of the vertical beam by means of a pin, and the two ends of the oblique support rod are respectively connected to the lower end of the vertical beam and the end of the top beam by means of a pin shaft. At the top of the vertical beam, a pair of hooks are arranged horizontally, and the opening of the hooks is downward. The top platform is fixed and installed on the lower surface of the top beam by means of screws, and the template translation device is horizontally fixed and installed on the upper surface of the top beam.
所述斜支撑杆包括套筒和两根螺杆,套筒两端分别设置内螺纹,并分别与两根螺杆螺纹连接,两根螺杆的螺纹方向相反,两根螺杆的开放端分别借助于销钉与立梁下端和顶部横梁尾端铰接,每根螺杆上分别配套设置一个锁紧螺母。The oblique support rod includes a sleeve and two screw rods, the two ends of the sleeve are respectively provided with internal threads, and are threadedly connected with the two screw rods respectively, the thread directions of the two screw rods are opposite, and the open ends of the two screw rods are connected with each other by means of pins respectively. The lower end of the upright beam is hinged with the tail end of the top beam, and a locking nut is provided on each screw rod.
所述预埋螺栓包括预埋螺杆、爬锥和螺母,预埋螺栓尾端固定安装抗拔帽,所述爬锥套装在预埋螺栓另外一端,所述挂件为两层板状结构,板状结构两端开设长槽孔,预埋螺栓贯穿长槽孔设置,预埋螺栓开放端设置螺母,用于将挂件锁紧在预埋螺栓上,位于挂件外侧的钢板和位于挂件内侧的钢板长度相同,位于外侧的钢板顶边比位于内侧的钢板顶边高2厘米,位于外侧的钢板的底边比位于内侧的钢板底边低2厘米,外侧钢板的外侧面上还设有托钩,所述埋件承重座为C形结构,其包括挂轴、C形侧板、第一安全销和第二安全销,两块C形侧板固定安装在挂轴两端,两块C形侧板前端固定安装上卡板和下卡板,上卡板下边缘与下卡板上边缘之间的开口宽度等于挂件内侧的钢板宽度,第一安全销穿设在挂轴上方,第二安全销穿设在挂轴下方,第二安全销穿设在托钩上。The pre-embedded bolt includes a pre-embedded screw, a climbing cone and a nut. The end of the pre-embedded bolt is fixed with an anti-pull cap. The climbing cone is set on the other end of the pre-embedded bolt. Slotted holes are set at both ends of the structure, and the embedded bolts are set through the long slotted holes. Nuts are provided at the open ends of the embedded bolts to lock the pendant on the pre-embedded bolts. The steel plate on the outside of the pendant is the same length as the steel plate on the inside of the pendant , the top edge of the steel plate positioned on the outside is 2 cm higher than the top edge of the steel plate positioned on the inside, the bottom edge of the steel plate positioned on the outside is lower than the bottom edge of the steel plate positioned on the inside by 2 cm, and a hook is also provided on the outside surface of the outside steel plate, said The load-bearing seat of the embedded part is a C-shaped structure, which includes a hanging shaft, a C-shaped side plate, a first safety pin and a second safety pin. The two C-shaped side plates are fixedly installed at both ends of the hanging shaft, and the front ends of the two C-shaped side plates are The upper and lower clamps are fixedly installed. The width of the opening between the lower edge of the upper clamp and the edge of the lower clamp is equal to the width of the steel plate inside the pendant. The first safety pin is placed above the hanging shaft, and the second safety pin is worn through Below the hanging shaft, the second safety pin is passed through the bracket hook.
所述模板平移装置包括底轨、行走小车、安装座、齿条、齿轮和摇柄,所述底轨包括两根并列焊接的槽钢,两根槽钢的开口向外,行走小车包括方钢和端板,方钢两端分别设置两组行走轮,两组行走轮与底轨的两根槽钢上表面滚动配合,每块端板两端分别设置套行走轮,端板两端的行走轮与槽钢内侧上缘滚动配合,底轨内侧安装齿轮,槽钢下表面固定安装齿条,齿轮与齿条啮合,与齿轮同轴安装摇柄,摇柄用于驱动齿轮转动,方钢一端上表面固定安装用于固定模板的安装座。The template translation device includes a bottom rail, a walking trolley, a mounting seat, a rack, a gear and a rocker, the bottom rail includes two parallel welded channel steels, the openings of the two channel steels are outward, and the walking trolley includes a square steel And the end plate, two sets of walking wheels are set at both ends of the square steel, and the two sets of walking wheels are rolled and matched with the upper surfaces of the two channel steels of the bottom rail. Rolling fit with the upper edge of the inner side of the channel steel, the gear is installed on the inner side of the bottom rail, the rack is fixedly installed on the lower surface of the channel steel, the gear and the rack are meshed, and the rocker is installed coaxially with the gear, and the rocker is used to drive the gear to rotate. Surface mount mounts are used to secure the formwork.
采用上述技术方案所产生的有益效果在于:通过将支撑平台分解成模块化的几个部分,各个部分单独组装,并在整体拼装后实现吊装和拆卸,在不影响顺利爬升的前提下,提高安装和拆卸效率;本实用新型在三脚架总成顶部安装模板平移装置,其中一套模板平移装置上配套设置行走驱动机构,借助于齿轮齿条实现行走小车在底轨上行走,用于在拆模和合模过程中移动模板,简化结构,方便操作;另外一方面,本实用新型中的预埋螺栓端部固定安装具有托钩的挂件,将预埋承重座挂接在挂件上,预埋承重座上穿设挂轴,三脚架总成通过前端的挂钩挂设在挂轴上,三脚架总成的立梁下端设置顶杆,顶杆用于支撑三脚架总成下端,并确保三脚架总成的立梁始终与墙面保持平行,同时三脚架总成的顶部横梁与立梁之间还设置斜支撑杆,斜支撑杆用于调整顶部横梁的水平度,在调整过程中只需要顺时针或者逆时针转动套筒即可;本实用新型中的模板平移装置由行走小车和底轨组成,底轨借助于螺钉固定安装在三脚架总成的顶部横梁上表面,行走小车借助于行走轮与底轨配合,其中一套行走小车与底轨之间设置行走驱动装置,通过采用摇把转动摇柄,摇柄带动齿轮转动,进而驱动与其啮合的齿条沿其长度方向移动,最终能够拖动固定在安装座上的模板,实现拆模或者合模;本实用新型中的挂件承重座上安装第一安全销钉,第一安全销位于挂轴上方,当三脚架总成前端的挂钩挂在挂轴上以,插入第一安全销,将挂钩锁定,防止在施工过程中意外运动,确保支撑平台的使用安全。The beneficial effects of adopting the above technical solution are: by decomposing the support platform into several modular parts, each part is assembled separately, and hoisting and disassembly are realized after the overall assembly, and the installation is improved without affecting the smooth climbing. and disassembly efficiency; the utility model installs a template translation device on the top of the tripod assembly, and one set of the template translation device is equipped with a walking drive mechanism, which realizes the walking trolley walking on the bottom rail by means of a rack and pinion, and is used for form removal and assembly. The template is moved during the molding process, which simplifies the structure and facilitates the operation; on the other hand, the end of the pre-embedded bolt in the utility model is fixedly installed with a hanger with a hook, and the pre-embedded load-bearing seat is hung on the pendant, and the pre-embedded load-bearing seat is passed through. A hanging shaft is set, and the tripod assembly is hung on the hanging shaft through the hook at the front end. The lower end of the vertical beam of the tripod assembly is provided with a push rod, which is used to support the lower end of the tripod assembly and ensure that the vertical beam of the tripod assembly is always in contact with the wall Keep the planes parallel, and at the same time, there is an inclined support rod between the top beam and the vertical beam of the tripod assembly. The inclined support rod is used to adjust the levelness of the top beam. During the adjustment process, it is only necessary to turn the sleeve clockwise or counterclockwise. The template translation device in the utility model is composed of a trolley and a bottom rail. The bottom rail is fixed on the upper surface of the top beam of the tripod assembly by means of screws. The trolley cooperates with the bottom rail by means of the walking wheels. A walking driving device is set between the bottom rail and the crank handle, and the crank handle drives the gear to rotate, and then drives the rack meshed with it to move along its length direction, and finally can drag the template fixed on the mounting seat to realize Remove the mold or close the mold; install the first safety pin on the bearing seat of the pendant in the utility model, the first safety pin is located above the hanging shaft, when the hook at the front end of the tripod assembly is hung on the hanging shaft, insert the first safety pin, Lock the hook to prevent accidental movement during construction and ensure safe use of the support platform.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是三脚架总成和顶部平台组装结构示意图;Fig. 2 is a schematic diagram of the assembly structure of the tripod assembly and the top platform;
图3是图2去除顶部平台后的结构示意图;Fig. 3 is a schematic diagram of the structure after removing the top platform in Fig. 2;
图4是三脚架总成结构示意图;Fig. 4 is a schematic diagram of the structure of the tripod assembly;
图5是顶部横梁结构示意图;Fig. 5 is a schematic diagram of the top beam structure;
图6是模板平移装置结构示意图;Fig. 6 is a structural schematic diagram of a template translation device;
图7是埋件承重座结构示意图;Fig. 7 is a schematic diagram of the structure of the bearing seat of the embedded part;
图8是埋件承重座与挂件结构示意图;Fig. 8 is a structural schematic diagram of the bearing seat of the embedded part and the pendant;
图9是埋件称重座安装结构示意图;Figure 9 is a schematic diagram of the installation structure of the weighing seat of the embedded part;
图10是导轨结构示意图;Figure 10 is a schematic view of the guide rail structure;
图11是导轨的局部示意图;Figure 11 is a partial schematic view of the guide rail;
图12是导轨下端局部示意图;Fig. 12 is a partial schematic view of the lower end of the guide rail;
图13是尾撑结构示意图;Figure 13 is a schematic diagram of the structure of the tail support;
图14是称重舌结构示意图;Fig. 14 is a structural schematic diagram of a weighing tongue;
图15是模板结构示意图;Fig. 15 is a schematic diagram of template structure;
其中:1、护栏;2、顶部平台;3、三脚架总成;3-1、顶部横梁;3-2、挂钩;3-3、立梁;4、斜支撑杆;5、顶杆;6、埋件承重座;6-1、第一安全销;6-2、侧板;6-3、第二安全销;6-4、挂轴;7、斜拉杆;8、模板平移装置;8-1、行走小车;8-2、安装座;8-3、底轨;8-4、摇柄;8-5、齿条;8-6、行走轮;9、挂件;10、导轨;11、承重舌;12、尾撑;13、模板;13-1、横撑;13-2、吊环;13-3、框架;13-4、面板;14、预埋螺栓。Among them: 1. guardrail; 2. top platform; 3. tripod assembly; 3-1. top beam; 3-2. hook; 3-3. vertical beam; 4. inclined support rod; 5. ejector rod; 6. Embedded bearing seat; 6-1, first safety pin; 6-2, side plate; 6-3, second safety pin; 6-4, hanging shaft; 7, diagonal tie rod; 8, template translation device; 8- 1. Walking trolley; 8-2. Mounting seat; 8-3. Bottom rail; 8-4. Rocking handle; 8-5. Rack; 8-6. Traveling wheel; 9. Pendant; 10. Guide rail; 11. Load-bearing tongue; 12, tail support; 13, template; 13-1, cross brace; 13-2, suspension ring; 13-3, frame; 13-4, panel; 14, embedded bolt.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Below in conjunction with the accompanying drawings in the utility model embodiment, the technical solution in the utility model embodiment is clearly and completely described, obviously, the described embodiment is only a part of the utility model embodiment, rather than all implementation example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here, and those skilled in the art can do so without violating the connotation of the utility model. Under the circumstances, similar promotion is done, so the utility model is not limited by the specific embodiments disclosed below.
如图1所示,本实用新型公开了一种爬升模外模板支撑平台,包括顶部平台2、三脚架总成3、顶杆5、预埋螺栓、挂件9、导轨、埋件承重座6和模板平移装置8,三脚架总成3包括两套,两套三脚架对称安装,所述顶部平台2水平安装在三脚架总成3顶部,所述模板平移装置8包括两套,两套模板平移装置8水平安装在三脚架总成3顶部、且其延伸方向与墙体外表面垂直,所述预埋螺栓水平埋设在墙体内,预埋螺栓用于将挂件9固定在墙体外侧,埋件承重座6挂接在挂件9上,三脚架总成3与埋件承重座6挂接,所述三脚架顶部开放端固定安装护栏1,所述三脚架总成3下端水平固定两根顶杆5,顶杆5末端为橡胶座,两套三脚架总成3之间安装横拉杆和斜拉杆7。As shown in Figure 1, the utility model discloses a climbing formwork support platform, including a top platform 2, a tripod assembly 3, a push rod 5, embedded bolts, a pendant 9, a guide rail, an embedded part bearing seat 6 and a formwork Translation device 8, tripod assembly 3 includes two sets, two sets of tripods are installed symmetrically, the top platform 2 is horizontally installed on the top of tripod assembly 3, and the template translation device 8 includes two sets, two sets of template translation devices 8 are installed horizontally On the top of the tripod assembly 3, and its extension direction is perpendicular to the outer surface of the wall, the embedded bolts are horizontally buried in the wall, and the embedded bolts are used to fix the pendant 9 on the outside of the wall, and the embedded bearing seat 6 hangs Connected to the pendant 9, the tripod assembly 3 is connected to the bearing seat 6 of the embedded part, the open end of the top of the tripod is fixedly installed with a guardrail 1, and the lower end of the tripod assembly 3 is horizontally fixed to two ejector rods 5, and the ends of the ejector rods 5 are The rubber seat is installed between the two sets of tripod assemblies 3 and a tie rod and a diagonal tie rod 7.
所述三脚架总成3包括顶部横梁3-1、立梁3-3、挂钩3-2和斜支撑杆4,所述顶部横梁3-1前端借助于销钉与立梁3-3顶端连接,斜支撑杆4两端分别借助于销轴连接立梁3-3下端和顶部横梁3-1尾端,立梁3-3顶端水平设置一对挂钩3-2,挂钩3-2开口向下,所述顶部平台2借助于螺钉固定安装在顶部横梁3-1下表面,模板平移装置8水平固定安装在顶部横梁3-1上表面。The tripod assembly 3 includes a top beam 3-1, a vertical beam 3-3, a hook 3-2 and an oblique support rod 4, the front end of the top beam 3-1 is connected with the top of the vertical beam 3-3 by means of a pin, and the The two ends of the support rod 4 are respectively connected to the lower end of the vertical beam 3-3 and the tail end of the top beam 3-1 by means of a pin shaft, and a pair of hooks 3-2 are horizontally arranged on the top of the vertical beam 3-3, and the opening of the hook 3-2 is downward. The above-mentioned top platform 2 is fixedly installed on the lower surface of the top beam 3-1 by means of screws, and the template translation device 8 is horizontally and fixedly installed on the upper surface of the top beam 3-1.
所述斜支撑杆4包括套筒和两根螺杆,套筒两端分别设置内螺纹,并分别与两根螺杆螺纹连接,两根螺杆的螺纹方向相反,两根螺杆的开放端分别借助于销钉与立梁3-3下端和顶部横梁3-1尾端铰接,每根螺杆上分别配套设置一个锁紧螺母。The oblique support rod 4 includes a sleeve and two screw rods, the two ends of the sleeve are respectively provided with internal threads, and are threadedly connected with the two screw rods respectively, the thread directions of the two screw rods are opposite, and the open ends of the two screw rods are respectively connected by means of pins. It is hinged with the lower end of the vertical beam 3-3 and the tail end of the top beam 3-1, and a locking nut is matched with each screw rod.
所述预埋螺栓包括预埋螺杆、爬锥和螺母,预埋螺栓尾端固定安装抗拔帽,所述爬锥套装在预埋螺栓另外一端,所述挂件9为两层板状结构,板状结构两端开设长槽孔,预埋螺栓贯穿长槽孔设置,预埋螺栓开放端设置螺母,用于将挂件9锁紧在预埋螺栓上,位于挂件9外侧的钢板和位于挂件9内侧的钢板长度相同,位于外侧的钢板顶边比位于内侧的钢板顶边高2厘米,位于外侧的钢板的底边比位于内侧的钢板底边低2厘米,外侧钢板的外侧面上还设有托钩,所述埋件承重座6为C形结构,其包括挂轴6-4、C形侧板6-2、第一安全销6-1和第二安全销6-3,两块C形侧板6-2固定安装在挂轴6-4两端,两块C形侧板6-2前端固定安装上卡板和下卡板,上卡板下边缘与下卡板上边缘之间的开口宽度等于挂件9内侧的钢板宽度,第一安全销6-1穿设在挂轴6-4上方,第二安全销6-3穿设在挂轴6-4下方,第二安全销6-3穿设在托钩上。The pre-embedded bolt includes a pre-embedded screw rod, a climbing cone and a nut. An anti-pull cap is fixedly installed at the end of the pre-embedded bolt. The climbing cone is set on the other end of the pre-embedded bolt. Long slotted holes are set at both ends of the shaped structure, and the embedded bolts are set through the long slotted holes. Nuts are arranged at the open ends of the embedded bolts, which are used to lock the pendant 9 on the pre-embedded bolts. The length of the steel plates is the same, the top edge of the steel plate on the outside is 2 cm higher than the top edge of the steel plate on the inside, the bottom edge of the steel plate on the outside is 2 cm lower than the bottom edge of the steel plate on the inside, and there is also a bracket on the outer surface of the outer steel plate hook, the bearing seat 6 of the embedded part is a C-shaped structure, which includes a hanging shaft 6-4, a C-shaped side plate 6-2, a first safety pin 6-1 and a second safety pin 6-3, and two C-shaped Side plate 6-2 is fixedly installed on the hanging shaft 6-4 two ends, and two C-shaped side plates 6-2 front ends are fixedly installed on the clamping plate and the lower clamping plate, between the lower edge of the upper clamping plate and the edge of the lower clamping plate The width of the opening is equal to the width of the steel plate inside the pendant 9, the first safety pin 6-1 is worn above the hanging shaft 6-4, the second safety pin 6-3 is worn below the hanging shaft 6-4, and the second safety pin 6- 3. Wear it on the supporting hook.
所述模板平移装置8包括底轨8-3、行走小车8-1、安装座8-2、齿条8-5、齿轮和摇柄8-4,所述底轨8-3包括两根并列焊接的槽钢,两根槽钢的开口向外,行走小车8-1包括方钢和端板,方钢两端分别设置两组行走轮8-6,两组行走轮8-6与底轨8-3的两根槽钢上表面滚动配合,每块端板两端分别设置套行走轮8-6,端板两端的行走轮8-6与槽钢内侧上缘滚动配合,底轨8-3内侧安装齿轮,槽钢下表面固定安装齿条8-5,齿轮与齿条8-5啮合,与齿轮同轴安装摇柄8-4,摇柄8-4用于驱动齿轮转动,方钢一端上表面固定安装用于固定模板的安装座8-2。The template translation device 8 includes a bottom rail 8-3, a walking trolley 8-1, a mounting seat 8-2, a rack 8-5, a gear and a rocking handle 8-4, and the bottom rail 8-3 includes two parallel Welded channel steel, the openings of the two channel steels are outward, the walking trolley 8-1 includes square steel and end plates, two sets of walking wheels 8-6 are respectively arranged at the two ends of the square steel, and the two sets of walking wheels 8-6 are connected with the bottom rail The upper surfaces of the two channel steels of 8-3 are rolled and matched, and the two ends of each end plate are respectively provided with sets of walking wheels 8-6, and the walking wheels 8-6 at both ends of the end plate are rolled and matched with the inner upper edge of the channel steel, and the bottom rail 8-6 3 Install the gear on the inner side, fixedly install the rack 8-5 on the lower surface of the channel steel, the gear and the rack 8-5 mesh, install the rocker 8-4 coaxially with the gear, and the rocker 8-4 is used to drive the gear to rotate, square steel The mounting seat 8-2 for fixing the formwork is fixedly installed on the upper surface of one end.
在具体应用过程中,本实用新型首先将支撑平台在地面进行组装,完成组装后直接吊装,并挂设在墙体上即可,另外在墙体第一段浇筑过程中按照设计要求安装预埋螺栓14,待第一段墙体拆除模板后将挂件9和埋件承重座6安装在预埋螺栓14端部,同时开始在地面组装支撑平台,组装时确保两套三脚架总成3的挂钩之间的距离等于埋件承重座6之间的距离,并通过横拉杆和斜拉杆7将两套三脚架总成3固定成整体结构,并安装顶部平台2,顶部平台2一方面作为施工平台,还起到连接两套三脚架总成3的作用,本实用新型中配套使用的导轨10可以直接采用现有的导轨,导轨10由两根并列的槽钢组成,两根槽钢开口向外,且借助于螺栓连接,两根槽钢向对面之间有一定的间隙,间隙内侧自下而上均布多个承重舌11,承重舌11用于将导轨10挂在挂轴6-4中部,而在安装时的导轨10位于三脚架总成3前端的两个挂钩3-2之间,承重舌11为水平设置的长条状结构,其中部借助于转轴安装在两根槽钢之间的间隙内,承重舌11前端为楔形结构,承重舌11上方水平设置挡板,挡板与转轴之间的间距等于承重舌11厚度的1.5倍,承重舌11尾端下方竖向安装承重挡板,承重舌11下表面与承重挡板上端接触时,其下表面呈水平状态,在向上移动导轨10过程中,当承重舌11前端楔形面接触到挂轴6-4时,承重舌11旋转一定角度,使其顺利通过挂轴6-4,承重舌11通过挂轴6-4后在重力作用下自动复位,此时的承重舌11前端位于挂轴6-4上方,如果导轨10顶升到位,则将导轨10略微下降,使承重舌11支撑在挂轴6-4上,而承重舌11在承重挡板的作用下不会翻转,实现导轨10的支撑,另外一方面,为了保持导轨10的竖直状态,在导轨下端水平设置尾撑12,尾撑包括顶头12-1、单向螺栓12-2、单向套筒12-3和定位轴12-4,单向套筒12-3尾端穿设定位轴12-4,定位轴12-4水平安装在两根槽钢的间隙内、且与槽钢表面垂直,单向套筒12-3前端螺纹连接单向螺栓12-2,单向螺栓12-2前端与顶头12-1尾端之间设置球形铰链,顶头12-1端面设置橡胶垫,在使用时,单向螺栓12-2与单向套筒12-3的配合,能够方便调节尾撑12的长度,而且单向螺栓12-2与顶头12-1之间设置为球形铰链,即使在单向螺栓12-2与墙面不垂直的情况下也能有效起到支撑作用,避免导轨10下端支撑失效。In the specific application process, the utility model firstly assembles the support platform on the ground, and after the assembly is completed, it can be hoisted directly and hung on the wall. In addition, during the pouring process of the first section of the wall, the pre-buried platform is installed according to the design requirements. Bolt 14, after the template is removed from the first section of the wall, install the pendant 9 and the embedded bearing seat 6 on the end of the embedded bolt 14, and start to assemble the support platform on the ground at the same time. When assembling, ensure that the hooks of the two sets of tripod assemblies 3 The distance between them is equal to the distance between the bearing seats 6 of the embedded parts, and the two sets of tripod assemblies 3 are fixed into an integral structure through the transverse tie rods and diagonal tie rods 7, and the top platform 2 is installed. The top platform 2 is used as a construction platform on the one hand, and also Play the role of connecting two sets of tripod assemblies 3, the guide rail 10 used in the utility model can directly adopt the existing guide rail, the guide rail 10 is made up of two parallel channel steels, the two channel steel openings are outward, and by means of Due to the bolt connection, there is a certain gap between the two channel steels facing opposite sides. A plurality of load-bearing tongues 11 are evenly distributed on the inside of the gap from bottom to top. The load-bearing tongues 11 are used to hang the guide rail 10 on the middle part of the hanging shaft 6-4, and the The guide rail 10 during installation is located between the two hooks 3-2 at the front end of the tripod assembly 3, and the load-bearing tongue 11 is a long strip structure arranged horizontally, and the middle part is installed in the gap between the two channel steels by means of a rotating shaft. The front end of the load-bearing tongue 11 is a wedge-shaped structure. A baffle is arranged horizontally above the load-bearing tongue 11. The distance between the baffle and the rotating shaft is equal to 1.5 times the thickness of the load-bearing tongue 11. A load-bearing baffle is installed vertically below the tail end of the load-bearing tongue 11. The load-bearing tongue 11 When the lower surface is in contact with the upper end of the load-bearing baffle, the lower surface is in a horizontal state. During the upward movement of the guide rail 10, when the wedge-shaped surface at the front end of the load-bearing tongue 11 touches the hanging shaft 6-4, the load-bearing tongue 11 rotates at a certain angle to make it Pass the hanging shaft 6-4 smoothly, and the load-bearing tongue 11 automatically resets under the action of gravity after passing the hanging shaft 6-4. At this time, the front end of the load-bearing tongue 11 is located above the hanging shaft 6-4. 10 drops slightly, so that the load-bearing tongue 11 is supported on the hanging shaft 6-4, and the load-bearing tongue 11 will not turn over under the action of the load-bearing baffle, so as to realize the support of the guide rail 10. On the other hand, in order to keep the vertical state of the guide rail 10 , the tail support 12 is horizontally arranged at the lower end of the guide rail, the tail support includes a plug 12-1, a one-way bolt 12-2, a one-way sleeve 12-3 and a positioning shaft 12-4, and the tail end of the one-way sleeve 12-3 is pierced The positioning shaft 12-4, the positioning shaft 12-4 is horizontally installed in the gap between two channel steels, and is perpendicular to the surface of the channel steel, the front end of the one-way sleeve 12-3 is threaded to connect the one-way bolt 12-2, the one-way bolt A spherical hinge is set between the front end of 12-2 and the tail end of head 12-1, and a rubber pad is set on the end face of head 12-1. When in use, the cooperation between one-way bolt 12-2 and one-way sleeve 12-3 can facilitate adjustment The length of the tail support 12, and a spherical hinge is set between the one-way bolt 12-2 and the top 12-1, even if the one-way bolt 12-2 is not perpendicular to the wall, it can effectively play a supporting role, avoiding The support at the lower end of the guide rail 10 fails.
本实用新型中的模板采用框架结构,其包括矩形框架13-3、横撑13-1和面板13-4,矩形框架13-3后侧设有自上而下均匀布置的横撑13-1,矩形框架13-3前侧面固定设置面板13-4,面板13-4为竹胶板,其上端固定设置用于吊装的吊环13-2,其下端与安装座8-2连接。The template in the utility model adopts a frame structure, which includes a rectangular frame 13-3, a cross brace 13-1 and a panel 13-4, and the rear side of the rectangular frame 13-3 is provided with a cross brace 13-1 evenly arranged from top to bottom , the front side of the rectangular frame 13-3 is fixedly provided with a panel 13-4, and the panel 13-4 is a bamboo plywood, and its upper end is fixedly provided with a suspension ring 13-2 for hoisting, and its lower end is connected with the mounting seat 8-2.
总之,在通过将支撑平台分解成模块化的几个部分,各个部分单独组装,并在整体拼装后实现吊装和拆卸,在不影响顺利爬升的前提下,提高安装和拆卸效率;本实用新型在三脚架总成顶部安装模板平移装置,其中一套模板平移装置上配套设置行走驱动机构,借助于齿轮齿条实现行走小车在底轨上行走,用于在拆模和合模过程中移动模板,简化结构,方便操作;另外一方面,本实用新型中的预埋螺栓端部固定安装具有托钩的挂件,将预埋承重座挂接在挂件上,预埋承重座上穿设挂轴,三脚架总成通过前端的挂钩挂设在挂轴上,三脚架总成的立梁下端设置顶杆,顶杆用于支撑三脚架总成下端,并确保三脚架总成的立梁始终与墙面保持平行,同时三脚架总成的顶部横梁与立梁之间还设置斜支撑杆,斜支撑杆用于调整顶部横梁的水平度,在调整过程中只需要顺时针或者逆时针转动套筒即可;本实用新型中的模板平移装置由行走小车和底轨组成,底轨借助于螺钉固定安装在三脚架总成的顶部横梁上表面,行走小车借助于行走轮与底轨配合,其中一套行走小车与底轨之间设置行走驱动装置,通过采用摇把转动摇柄,摇柄带动齿轮转动,进而驱动与其啮合的齿条沿其长度方向移动,最终能够拖动固定在安装座上的模板,实现拆模或者合模;本实用新型中的挂件承重座上安装第一安全销钉,第一安全销位于挂轴上方,当三脚架总成前端的挂钩挂在挂轴上以,插入第一安全销,将挂钩锁定,防止在施工过程中意外运动,确保支撑平台的使用安全。In short, by decomposing the support platform into several modular parts, each part is assembled separately, and hoisting and disassembly are realized after the overall assembly, and the efficiency of installation and disassembly is improved without affecting the smooth climbing; the utility model is used in The template translation device is installed on the top of the tripod assembly, and one of the template translation devices is equipped with a walking drive mechanism, which realizes the walking trolley walking on the bottom rail by means of a rack and pinion, and is used to move the template during the process of removing and closing the mold, simplifying the structure. Convenient operation; on the other hand, the end of the pre-embedded bolt in the utility model is fixedly installed with a hanger with a hook, the pre-embedded load-bearing seat is hung on the pendant, the pre-embedded load-bearing seat is pierced with a hanging shaft, and the tripod assembly passes through The hook at the front end is hung on the hanging shaft, and the lower end of the vertical beam of the tripod assembly is provided with a push rod, which is used to support the lower end of the tripod assembly and ensure that the vertical beam of the tripod assembly is always kept parallel to the wall, while An oblique support rod is also set between the top beam and the vertical beam, and the oblique support rod is used to adjust the levelness of the top beam. During the adjustment process, it is only necessary to turn the sleeve clockwise or counterclockwise; the template in the utility model translates The device consists of a trolley and a bottom rail. The bottom rail is fixed on the upper surface of the top beam of the tripod assembly by means of screws. The trolley cooperates with the bottom rail by means of traveling wheels. A walking drive is set between the trolley and the bottom rail. The device uses the crank handle to turn the crank handle, the crank handle drives the gear to rotate, and then drives the rack meshed with it to move along its length direction, and finally can drag the template fixed on the mounting seat to realize mold removal or mold closing; The first safety pin is installed on the load-bearing seat of the pendant in the new model. The first safety pin is located above the hanging shaft. When the hook at the front end of the tripod assembly is hung on the hanging shaft, insert the first safety pin to lock the hook to prevent accidents during construction. Unexpected movement in the medium to ensure the safety of the use of the support platform.
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| CN201721144424.0U CN207122127U (en) | 2017-09-08 | 2017-09-08 | Climb mould exterior sheathing support platform |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107542263A (en) * | 2017-09-08 | 2018-01-05 | 中国建筑第七工程局有限公司 | Climb mould exterior sheathing support platform |
| CN111519937A (en) * | 2020-05-13 | 2020-08-11 | 薛来铖 | Support system for installing prefabricated building and construction method thereof |
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2017
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107542263A (en) * | 2017-09-08 | 2018-01-05 | 中国建筑第七工程局有限公司 | Climb mould exterior sheathing support platform |
| CN111519937A (en) * | 2020-05-13 | 2020-08-11 | 薛来铖 | Support system for installing prefabricated building and construction method thereof |
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