CN207102846U - Electronic hoist type pebble coal equal pressure discharge device - Google Patents

Electronic hoist type pebble coal equal pressure discharge device Download PDF

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Publication number
CN207102846U
CN207102846U CN201720769616.4U CN201720769616U CN207102846U CN 207102846 U CN207102846 U CN 207102846U CN 201720769616 U CN201720769616 U CN 201720769616U CN 207102846 U CN207102846 U CN 207102846U
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China
Prior art keywords
valve
storehouse
box
gas
coal
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Expired - Fee Related
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CN201720769616.4U
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Chinese (zh)
Inventor
丁为平
徐明厚
陈克祥
顾斌
陈太文
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JIANGSU ZHONGNENG POWER EQUIPMENT CO Ltd
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JIANGSU ZHONGNENG POWER EQUIPMENT CO Ltd
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Priority to CN201720769616.4U priority Critical patent/CN207102846U/en
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Publication of CN207102846U publication Critical patent/CN207102846U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides electronic hoist type pebble coal equal pressure discharge device, and the utility model wants means, the discharge process that ensure that pebble coal is carried out under tight isopiestic state all the time using cylinder as the major impetus sealed based on sealing source of the gas;Designed by using square passage, discharge inclination angle is not less than 40 °, is further ensured that pebble coal is effectively accessible and falls, and reaches no concave-convex obstacle discharge pebble coal, has full-bore flow characteristicses;By setting gas sealing mechanism, moved up and down under the driving of biserial cylinder, sealing air is full of in external series gap in sleeve, it is ensured that system operation No leakage;By being provided with the positioner of guide pad on transport box, all in same operating position when making the work of every transport box;The utility model is controlled using fully-automatic intelligent, can effectively prevent " flooding " phenomenon of the coal pulverizer caused by pebble coal can not discharge in time.

Description

Electronic hoist type pebble coal equal pressure discharge device
Technical field
The utility model is the corollary equipment of power plant coal pulverizer, and in particular to electronic hoist type stone coal equal pressure discharging dress Put.
Background technology
At present, the pebble coal processing that coal-fired power plant emits to coal pulverizer is generally divided into:Waterpower, machinery and artificial defeated Send three kinds.Artificial conveyance mainly includes stone coal collecting bucket, open type activity stone coal bunker, dump truck three parts.Manually Induction system is primarily present two problems, first, site environment pollutes, it is poor that operating worker occupational health ensures, second, labor intensity Greatly.Hydraulic transportation pebble coal system water consumption is big, and efficiency is low (20%-40%), and pipeline is easy to wear, and energy consumption is big, debugs running-in period Long, operation maintenance amount is big, and initial investment is larger, is also unfavorable for the comprehensive utilization of slag.The problem of stone coal collecting bucket is easily stifled, stone Leakage around coal collection bucket, which emits problem, cannot also solve.Machinery conveying pebble coal system, maintenance workload is big, and overhauls difficulty Greatly.Subterranean tunnel domestic demand design dedusting, flushing, drainage, initial investment are big.In addition, most of system also needs arrangement to climb Conveyer, take stove after or furnace side position, made troubles to the integral arrangement after stove and operation.Meanwhile the discharge of pebble coal is Through the largest source of pollution as coal pulverizer workshop dust pollution, present discharging modes largely use baffle-box dreg removing system, Discharge, manually clear on the spot, after running a period of time, ash gate just occurs that interior leakage leaks phenomenon, while stone coal discharge amount Increase cause to arrange gate and frequently open, serious wear, cause seriously to leak out so that barotropic gas in dreg discharging box carries a large amount of Dust, have a strong impact on surrounding environment.
Utility model content
In order to solve problems of the prior art, the utility model provides electronic hoist type stone coal equal pressure discharging Device, having reduces coal pulverizer maintenance workload, saves the water power energy consumption of auxiliary equipment, the characteristics of mitigating labor strength.
The technical scheme that the utility model solves the above problems is:Electronic hoist type pebble coal equal pressure discharge device, including Passage, level-sensing device, water injector, pressure relief device, gas-tight silo, transport box, weighing sensor, DCS control systems;
Passage one end is connected with coal pulverizer outlet, and the other end at the top of transport box with being connected;Passage is provided with transition case, The both sides up and down of transition case are respectively equipped with once pneumatic shut-off valve, secondary pneumatic shut-off valve;Transport box bottom is connected with gas-tight silo; 4 weighing sensor bearings are provided with below gas-tight silo, weighing sensor bearing is located on four angles of gas-tight silo bottom surface, biography of weighing Sensor one end is fixed on weighing sensor bearing, and the other end is connected with gas-tight silo;
Passage is square, and passage is obliquely installed, with horizontal plane angle >=40 °;Temperature is provided with inside passage Detect warning device and temperature sensor;
Gas-tight silo includes body, bottom plate, gas sealing mechanism, cover plate;Body is connected with bottom plate by gas sealing mechanism, bottom plate Below body, cover plate is fixed on bottom base plate;The top of gas sealing mechanism and cover plate are connected as a body structure, and bottom is fixed On bottom plate;Bottom plate squarely, bottom plate are provided with two symmetrical boss, a hanger are respectively equipped with each boss; Cover plate is circle, and cover plate is provided with labyrinth seal groove;Body is hollow structure, including upper storehouse, lower storehouse, upper storehouse and lower storehouse phase Even;Upper storehouse is hollow circular cylinder, upper storehouse and horizontal plane angle >=40 °, central axis and the passage central axis of upper storehouse Overlap, level-sensing device, water injector are provided with inside upper storehouse;Lower storehouse is hollow circular cylinder, and cylinder saddle and pressure release are provided with the middle part of lower storehouse Device, pressure relief device are located above cylinder saddle, and cylinder is fixed on cylinder saddle, and two cylinders are located at the two of lower storehouse respectively Side, cylinder piston rod are connected with connecting seat, and connecting seat is connected by bearing pin with hanger;Gas sealing mechanism includes inner sleeve, overcoat, interior Set and overcoat are hollow circular cylinder, and the internal diameter of overcoat is R1, and the internal diameter of inner sleeve is R2, R1>R2, inner sleeve is located in overcoat, interior The central axis of set aligns with the central axis of overcoat, is connected between inner sleeve and overcoat by telescopic joint;
Transport box is warehouse structure, and transport box includes upper box, lower box, observation window;Upper box is up-small and down-big four Terrace edge shape, the top surface of upper box are provided with coal-in port, and ring flange is connected by coal-in port with upper box, four sides of upper box On be equipped with observation window, a suspension ring, suspension ring are located under observation window;Lower box is cubic shaped, and lower box bottom is provided with and led To block, entry;Upper box bottom surface is connected with lower box top surface;
Water injector includes fixed mount, gusset, water tank, discharging device;Fixed mount is annular;Water tank is cylinder, water Upper box part is provided with water inlet, is connected with water source by pipeline, and magnetic valve is located on pipeline, and water tank bottom is provided with 5 groups of delivery ports, and 5 Group delivery port is uniformly distributed, and the angle between two adjacent groups delivery port is 72 °, and 1 group of delivery port includes 2 apopores;Water outlet Device includes 2 outlet pipes, and it is equal to be equipped with the distance between 4 orifices, two neighboring orifice on every outlet pipe, often Individual orifice is provided with an atomizer;A discharging device is equipped with every group of delivery port, outlet pipe is connected with apopore; 1 gusset is provided between adjacent 2 discharging devices, gusset one end is connected with water tank, and the other end is connected with fixed mount;
Weighing sensor, level-sensing device, water injector, once pressure relief device, pneumatic shut-off valve, secondary pneumatic shut-off valve, full Storehouse warning device, temperature detection warning device, temperature sensor electrically connect with DCS control systems.
Filled rubber sealing ring in the seal groove.
The wall thickness of the passage is not less than 10mm.
The transport box casing wall thickness is not less than 6mm.
The once pneumatic shut-off valve, the valve plate valve seat of secondary pneumatic shut-off valve use antifriction alloy.
The utility model has beneficial effect:Major impetus of the utility model using cylinder as sealing, sealing source of the gas are Main Means, the discharge process that ensure that pebble coal are carried out under tight isopiestic state all the time;By using square passage Design, discharge inclination angle are not less than 40 °, are further ensured that pebble coal is effectively accessible and fall, and reach no concave-convex obstacle discharge stone Coal, there are full-bore flow characteristicses;By setting gas sealing mechanism, moved up and down under the driving of biserial cylinder, sealing air fills In full sleeve in external series gap, it is ensured that system operation No leakage;By being provided with the positioner of guide pad on transport box, make every All in same operating position when platform transport box works;The utility model is controlled using fully-automatic intelligent, can effectively be prevented because of stone Coal can not discharge two " flooding " phenomenons for causing coal pulverizer in time.
Brief description of the drawings
Fig. 1 is the utility model left view.
Fig. 2 is the utility model front view.
Fig. 3 is the front view of the utility model gas-tight silo.
Fig. 4 is the left view of the utility model gas-tight silo.
Fig. 5 is the top view of the utility model gas-tight silo.
Fig. 6 is the front view of the utility model transport box.
Fig. 7 is the left view of the utility model transport box.
Fig. 8 is the top view of the utility model transport box.
Fig. 9 is the front view of the utility model water injector.
Figure 10 is the upward view of the utility model water injector.
Figure 11 is control principle drawing of the present utility model.
In figure:1- passages, 2- transition casees, 3- once pneumatic shut-off valves, bis- pneumatic shut-off valves of 4-, 5- gas-tight silos, 6- Transport box, 7- weighing sensors, 8- weighing sensor bearings, 9- flanges, 10- gas-tight silo bodies, 11- cylinders, 12- water spray dresses Put, 13- level-sensing devices, 14- pressure relief devices, 15- air cylinder bases, 16- connecting seats, 17- bearing pins, 18- bottom plates, 19- overcoats, in 20- Set, 21- telescopic joints, 22- temperature sensors, 23- temperature detection warning devices, 24- boss, 25- hangers, 26- observation windows, 27- Suspension ring, 29- upper boxes, 30- lower boxes, 31- entries, 32- upper storehouses, storehouse under 33-, 34-DCS control systems, 35- buy securities with all one's capital alarm dress Put, the outlet of 36- coal pulverizers, 37- fixed mounts, 38- gussets, 39- water tanks, 40- discharging devices, 41- atomizers, 42- outlet pipes, 43- magnetic valves, 44- water tank water inlets.
Embodiment
Below in conjunction with the accompanying drawings and embodiment is further described to the utility model.
, it is necessary to explanation in description of the present utility model, term " " center ", " on ", " under ", it is "left", "right", " perpendicular Directly ", the orientation of the instruction such as " level ", " interior ", " outer " or position relationship are based on orientation shown in the drawings or position relationship, are only Described for the ease of description the utility model and simplifying, rather than instruction or imply signified device or element must have it is specific Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.In addition, term " the One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that instruction or hint relative importance.
Electronic hoist type pebble coal equal pressure discharge device, including passage, level-sensing device, water injector, pressure relief device, sealing Storehouse, transport box, weighing sensor, DCS control systems;
Passage one end is connected with coal pulverizer outlet, and the other end at the top of transport box with being connected;Passage is provided with transition case, The both sides up and down of transition case are respectively equipped with once pneumatic shut-off valve, secondary pneumatic shut-off valve;Transport box bottom is connected with gas-tight silo; 4 weighing sensor bearings are provided with below gas-tight silo, weighing sensor bearing is located on four angles of gas-tight silo bottom surface, biography of weighing Sensor one end is fixed on weighing sensor bearing, and the other end is connected with gas-tight silo;
Passage is square, and passage is obliquely installed, with horizontal plane angle >=40 °;Temperature is provided with inside passage Detect warning device and temperature sensor;
Gas-tight silo includes body, bottom plate, gas sealing mechanism, cover plate;Body is connected with bottom plate by gas sealing mechanism, bottom plate Below body, cover plate is fixed on bottom base plate;The top of gas sealing mechanism and cover plate are connected as a body structure, and bottom is fixed On bottom plate;Bottom plate squarely, bottom plate are provided with two symmetrical boss, a hanger are respectively equipped with each boss; Cover plate is circle, and cover plate is provided with labyrinth seal groove;Body is hollow structure, including upper storehouse, lower storehouse, upper storehouse and lower storehouse phase Even;Upper storehouse is hollow circular cylinder, upper storehouse and horizontal plane angle >=40 °, central axis and the passage central axis of upper storehouse Overlap, level-sensing device, water injector are provided with inside upper storehouse;Lower storehouse is hollow circular cylinder, and cylinder saddle and pressure release are provided with the middle part of lower storehouse Device, pressure relief device are located above cylinder saddle, and cylinder is fixed on cylinder saddle, and two cylinders are located at the two of lower storehouse respectively Side, cylinder piston rod are connected with connecting seat, and connecting seat is connected by bearing pin with hanger;Gas sealing mechanism includes inner sleeve, overcoat, interior Set and overcoat are hollow circular cylinder, and the internal diameter of overcoat is R1, and the internal diameter of inner sleeve is R2, R1>R2, inner sleeve is located in overcoat, interior The central axis of set aligns with the central axis of overcoat, is connected between inner sleeve and overcoat by telescopic joint;
Transport box is warehouse structure, and transport box includes upper box, lower box, observation window;Upper box is up-small and down-big four Terrace edge shape, the top surface of upper box are provided with coal-in port, and ring flange is connected by coal-in port with upper box, four sides of upper box On be equipped with observation window, a suspension ring, suspension ring are located under observation window;Lower box is cubic shaped, and lower box bottom is provided with and led To block, entry;Upper box bottom surface is connected with lower box top surface;
Weighing sensor, level-sensing device, water injector, once pressure relief device, pneumatic shut-off valve, secondary pneumatic shut-off valve, full Storehouse warning device, temperature detection warning device, temperature sensor electrically connect with DCS control systems;
Water injector includes fixed mount, gusset, water tank, discharging device;Fixed mount is annular;Water tank is cylinder, water Upper box part is provided with water inlet, is connected with water source by pipeline, and magnetic valve is located on pipeline, and water tank bottom is provided with 5 groups of delivery ports, and 5 Group delivery port is uniformly distributed, and the angle between two adjacent groups delivery port is 72 °, and 1 group of delivery port includes 2 apopores;Water outlet Device includes 2 outlet pipes, and it is equal to be equipped with the distance between 4 orifices, two neighboring orifice on every outlet pipe, often Individual orifice is provided with an atomizer;A discharging device is equipped with every group of delivery port, outlet pipe is connected with apopore; 1 gusset is provided between adjacent 2 discharging devices, gusset one end is connected with water tank, and the other end is connected with fixed mount;
Weighing sensor, level-sensing device, water injector, once pressure relief device, pneumatic shut-off valve, secondary pneumatic shut-off valve, full Storehouse warning device, temperature detection warning device, temperature sensor electrically connect with DCS control systems.
Filled rubber sealing ring in the seal groove.
The wall thickness of the passage is not less than 10mm.
The transport box casing wall thickness is not less than 6mm.
The once pneumatic shut-off valve, the valve plate valve seat of secondary pneumatic shut-off valve use antifriction alloy.
In use, the hot blast blast of coal pulverizer running status is to ensure that coal pulverizer blows the important measures for penetrating coal dust, discharging During pebble coal, being lost in hot-blast pressure absolutely not allows.So strict guarantee stone coal discharge process hot-blast pressure It is not lost in, it is most important to coal pulverizer normal operation.It is in the means of press seals shape such as strict all the time from coal pulverizer slag-drip opening to transport box State is carried out.Seal means drive cover plate using cylinder as active force, from gas-tight silo both sides, apply uniform power to cover plate, ensure close The reliability of envelope.In transport box replacement operation, set once pneumatic shut-off valve, secondary pneumatic shut-off valve, can effectively tie up Coal pulverizer hot-blast pressure is held without leakage.Once pneumatic shut-off valve and secondary pneumatic shut-off valve, secondary pneumatic shut-off valve is service valve, During system normal operation, open, just used when need to overhaul once pneumatic shut-off valve all the time.Once pneumatic shut-off valve, secondary pneumatic When shut-off valve and gas-tight silo both sides cylinder interlocked control, i.e. valve are closed in place, gas-tight silo could pressure release and depressurization, to prevent because Maloperation causes dust polluting environment.Temperature sensor, temperature detection warning device and water injector interlocked control.
Accumulated when transport box pebble coal close to the transport box upper limit, level-sensing device and controlling level now is passed into DCS controls System, DCS control systems after analysis, send order, close once pneumatic shut-off valve valve and secondary pneumatic shut-off valve valve Door, the pressure release valve events several seconds, air is discharged into by gas in gas-tight silo, reaches in storehouse that air pressure is consistent in the storehouse outside, realize separation cover plate and Without flying dust during transport box;Open water injector after pressure release valve events, water injector water spray 20-40s, single injection flow rate about 6-10L, Then it is up to start cylinder, transport box is disengaged with sealing Hatch Board;Recycle fork truck etc. that transport box is transported into stone in wash-up tray Sub- coal, transport box after emptying reset, and transport box navigates to correct position by guide pad, and the cover plate below gas-tight silo is again Compressed with transport box mating surface, the once pneumatic shut-off valve valve of either on or off and secondary pneumatic shut-off valve valve are back to normal Emissions status.Hydraulic rotary actuator is installed additional on the pallet fork that rises and falls of fork truck.The hydraulic rotary actuator can be in 0 to 4.5 meter of extent height 360 Degree Omnidirectional rotation topples over pebble coal.
When phenomenon occurs flooding in coal pulverizer, weight signal now can be passed to DCS control systems by weighing sensor, DCS control systems after analysis, send order, and warning device of buying securities with all one's capital sends alarm, at the same once pneumatic shut-off valve valve with Secondary pneumatic shut-off valve valve is closed, and the pressure release valve events several seconds, gas in gas-tight silo is discharged into air, reaches in storehouse air pressure outside storehouse Unanimously, without flying dust when realizing separation cover plate and transport box;Water injector, water injector water spray 20- are opened after pressure release valve events 40s, single injection flow rate about 6-10L, then startup cylinder is up, transport box is disengaged with sealing Hatch Board;Recycle fork truck etc. Transport box is transported into pebble coal in wash-up tray, the transport box after emptying resets, and transport box navigates to correct position by guide pad Put, the cover plate below gas-tight silo again with transport box mating surface compress, the once pneumatic shut-off valve valve of either on or off with it is secondary Pneumatic shut-off valve valve, emissions status back to normal.
When temperature is too high in gas-tight silo, temperature signal now can be passed to DCS control systems by temperature sensor, DCS control systems after analysis, send order, and temperature detection warning device sends alarm, while starts water injector, water spray Device is sprayed water.
To sum up, the utility model can reduce coal pulverizer maintenance workload, save water, the electric energy consumption of auxiliary equipment, improve Stone coal discharge working environment, greatly reduce the leakage of dust, reduce environmental pollution, mitigate labor strength, improve automatically Change horizontal.
Many other changes and remodeling can be made by not departing from spirit and scope of the present utility model.It should be appreciated that this reality Specific embodiment is not limited to new, the scope of the utility model is defined by the following claims.

Claims (5)

1. electronic hoist type pebble coal equal pressure discharge device, it is characterised in that including passage, level-sensing device, water injector, pressure release Device, gas-tight silo, transport box, weighing sensor, DCS control systems;
Passage one end is connected with coal pulverizer outlet, and the other end at the top of transport box with being connected;Passage is provided with transition case, transition The both sides up and down of case are respectively equipped with once pneumatic shut-off valve, secondary pneumatic shut-off valve;Transport box bottom is connected with gas-tight silo;Sealing 4 weighing sensor bearings are provided with below storehouse, weighing sensor bearing is located on four angles of gas-tight silo bottom surface, weighing sensor One end is fixed on weighing sensor bearing, and the other end is connected with gas-tight silo;
Passage is square, and passage is obliquely installed, with horizontal plane angle >=40 °;Temperature detection is provided with inside passage Warning device and temperature sensor;
Gas-tight silo includes body, bottom plate, gas sealing mechanism, cover plate;Body is connected with bottom plate by gas sealing mechanism, and bottom plate is located at Below body, cover plate is fixed on bottom base plate;The top of gas sealing mechanism and cover plate are connected as a body structure, and bottom is fixed on bottom On plate;Bottom plate squarely, bottom plate are provided with two symmetrical boss, a hanger are respectively equipped with each boss;Cover plate For circle, cover plate is provided with labyrinth seal groove;Body is hollow structure, including upper storehouse, lower storehouse, upper storehouse are connected with lower storehouse;On Storehouse is hollow circular cylinder, and upper storehouse and horizontal plane angle >=40 °, the central axis of upper storehouse overlap with passage central axis, Level-sensing device, water injector are provided with inside upper storehouse;Lower storehouse is hollow circular cylinder, and cylinder saddle and pressure relief device are provided with the middle part of lower storehouse, Pressure relief device is located above cylinder saddle, and cylinder is fixed on cylinder saddle, and two cylinders are located at the both sides in lower storehouse, cylinder respectively Piston rod is connected with connecting seat, and connecting seat is connected by bearing pin with hanger;Gas sealing mechanism includes inner sleeve, overcoat, inner sleeve with it is outer Set is hollow circular cylinder, and the internal diameter of overcoat is R1, and the internal diameter of inner sleeve is R2, R1>R2, inner sleeve is located in overcoat, in inner sleeve Mandrel line aligns with the central axis of overcoat, is connected between inner sleeve and overcoat by telescopic joint;
Transport box is warehouse structure, and transport box includes upper box, lower box, observation window;Upper box is up-small and down-big truncated rectangular pyramids Shape, the top surface of upper box are provided with coal-in port, and ring flange is connected by coal-in port with upper box, on four sides of upper box Provided with observation window, a suspension ring, suspension ring are located under observation window;Lower box is cubic shaped, lower box bottom be provided with guide pad, Entry;Upper box bottom surface is connected with lower box top surface;
Water injector includes fixed mount, gusset, water tank, discharging device;Fixed mount is annular;Water tank is cylinder, on water tank Portion is provided with water inlet, is connected with water source by pipeline, and magnetic valve is located on pipeline, and water tank bottom is provided with 5 groups of delivery ports, and 5 groups go out The mouth of a river is uniformly distributed, and the angle between two adjacent groups delivery port is 72 °, and 1 group of delivery port includes 2 apopores;Discharging device Including 2 outlet pipes, it is equal to be equipped with the distance between 4 orifices, two neighboring orifice on every outlet pipe, each mist Change hole and be provided with an atomizer;A discharging device is equipped with every group of delivery port, outlet pipe is connected with apopore;It is adjacent 1 gusset is provided between 2 discharging devices, gusset one end is connected with water tank, and the other end is connected with fixed mount;
Weighing sensor, level-sensing device, water injector, once pressure relief device, pneumatic shut-off valve, secondary pneumatic shut-off valve, report of buying securities with all one's capital Alarm device, temperature detection warning device, temperature sensor electrically connect with DCS control systems.
2. electronic hoist type pebble coal equal pressure discharge device as claimed in claim 1, it is characterised in that filled out in the seal groove Fill rubber seal.
3. electronic hoist type pebble coal equal pressure discharge device as claimed in claim 1, it is characterised in that the wall of the passage Thickness is not less than 10mm.
4. electronic hoist type pebble coal equal pressure discharge device as claimed in claim 1, it is characterised in that the transhipment box body Wall thickness is not less than 6mm.
5. electronic hoist type pebble coal equal pressure discharge device as claimed in claim 1, it is characterised in that the once pneumatic pass Disconnected valve, the valve plate valve seat of secondary pneumatic shut-off valve use antifriction alloy.
CN201720769616.4U 2017-06-28 2017-06-28 Electronic hoist type pebble coal equal pressure discharge device Expired - Fee Related CN207102846U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720769616.4U CN207102846U (en) 2017-06-28 2017-06-28 Electronic hoist type pebble coal equal pressure discharge device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720769616.4U CN207102846U (en) 2017-06-28 2017-06-28 Electronic hoist type pebble coal equal pressure discharge device

Publications (1)

Publication Number Publication Date
CN207102846U true CN207102846U (en) 2018-03-16

Family

ID=61590021

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720769616.4U Expired - Fee Related CN207102846U (en) 2017-06-28 2017-06-28 Electronic hoist type pebble coal equal pressure discharge device

Country Status (1)

Country Link
CN (1) CN207102846U (en)

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Granted publication date: 20180316

Termination date: 20210628