CN207099099U - A kind of ARCNET modules for high speed cigarette packaging facilities - Google Patents
A kind of ARCNET modules for high speed cigarette packaging facilities Download PDFInfo
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- CN207099099U CN207099099U CN201721058935.0U CN201721058935U CN207099099U CN 207099099 U CN207099099 U CN 207099099U CN 201721058935 U CN201721058935 U CN 201721058935U CN 207099099 U CN207099099 U CN 207099099U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A kind of ARCNET modules for high speed cigarette packaging facilities, ARCNET modules include：Power module, ARCNET bus transceiver modules, ARCNET protocol modules are used to handling and decoding ARCNET procotols, data transmission channel is established for product, signal processing module, for receiving ARCNET protocol module initial data, decode GDLAN protocol datas, GDLAN token directives are replied, data decoding and forwarding.And isolation module, RS485 bus communication modules and display module.The ARCNET modules connect the control systems of MICRO II by GDLAN Networking protocols, and ARCNET modules connect multiple host computers by RS485.
Description
Technical field
The utility model belongs to high speed cigarette packaging facilities technical field, and more particularly to a kind of high speed cigarette packaging that is used for is set
Standby ARCNET modules.
Background technology
The systems of MICRO- II are the electric-control systems for the international advanced high speed cigarette packaging facilities that Italian GD companies release,
It has incorporated contemporary new and high technology, belongs to computer network control system.
MICRO- II is based on 80386 and 80,486 two kind of Platform Designing, and is optimised for the advanced of multiple task operating system
32-bit microprocessor.The processor can address 4GB physical storage and 64TB virtual memory.In addition, the processing
Device also allows multiple operating systems while run, it is ensured that mean instruction execution time, has very high system-through-up capability.
The systems of MICRO- II are made up of 17 pieces of wiring boards, and all these wiring boards are all the intelligent plates for carrying CPU.I.e.
The systems of MICRO- II are a parallel multiprocessor systems, and each wiring board in machine cage is total by the data being connected on mother matrix
Line and controlling bus, enter row information with CPU board and exchange, co- controlling completes systemic-function.
The systems of MICRO- II use Arcnet token network structures, and it is special that GD companies are added on the basis of Arcnet networks
Some communications protocol, are commonly called as GDLAN.The information communication of cpu motherboard and OPC is realized by GDLAN, GDLAN networks use 93
Ω coaxial cables are up to 2.5Mbps as communications carrier, base communication data transmission rate.The network structures of MICRO- II are as schemed
Shown in 1.
The control systems of MICRO- II are mainly used in tobacco smoke equipment, ZB45, ZB25 for being produced such as Shanghai cigarette machine,
ZB47, GDX1, GDX2, GDX2000, S900 packaging of Italian GD companies production, cigarette conveying equipment etc..
In existing tobacco package equipment, host computer is interacted in generally use with the communication data of the control systems of MICRO- II
Position machine (the industrial computer)+ARCNET Network adaptations combination based on pci bus.ARCNET network adapter is coaxial by 93 Ω
Cable realizes physical connection with one or more control system of MICRO- II, and ARCNET network adapter passes through pci bus and one
Platform or more host computers realize physical connection, should so as to realize the physical communication networking of the control systems of MICRO- II and host computer
LAN is commonly called as GDLAN.As shown in Fig. 2 it is GDLAN schematic network structures.
GDLAN is the communication network based on token bus mechanism, and it is upper that the maximum feature of the network is that acknowledgement mechanism is based on
Machine software (being deployed in the software in industrial computer) is realized with the control programs of MICRO- II.ARCNET adapters in the network
Data penetration transmission is served only in a network, it is impossible to directly participates in GDLAN networkings, the equipment does not possess identification and the parsing energy of agreement
Power.
In GDLAN network communications, the control systems of MICRO- II make main website, and host computer makees slave station.Main website control system opens
Broadcast message is cycled through to GDLAN networks when dynamic, GDLAN network interfaces are converted into pci bus interface by ARCNET adapters,
And slave station host computer is transferred data to, slave station upper computer software is received after main website broadcast message to main website recovery of node information
(response instruction), pci interface is converted into GDLAN network interfaces by the instruction by ARCNET adapters again, and data are transmitted
To main website, main website program receives and slave station is added into control node after slave station response instructs, and is completed until all nodes add, is
System networking finishes.
After the completion of system group network, main website sends packet by specific data format to slave node, and slave station receives
After main website packet, corresponding instruction is replied to main website, informs that main website oneself is correctly received the data.If during main website head
Between do not receive the response instruction of slave station, main website then removes the slave station out of control node, no longer sends data to the slave station.
It is GDLAN communication mechanism schematic diagrames shown in Fig. 3.
In summary, GDLAN networking mode is realized and MICRO- II based on ARCNET adapters and industrial computer
The physical connection of control system, the acknowledgement mechanism of communications protocol are completed by the software being deployed in industrial computer.The technology is real
The major defect of existing mode is as follows：
A, it is complicated
Networking technology based on GDLAN requires limitation, and in GDLAN network structures, each network node (slave station) is both needed to
Tool configuration ARCNET network adapter.To reduce Network Abnormal or interruption caused by the factors such as transmission range, while need to use
Looped network redundancy mode, so as to cause communication line to increase, cause the complicated network structure, in disorder.
B, scaling difficulty
The ARCNET network adapter that can be purchased in society at present is all based on pci bus communication modes, causes upper
Computer must be equipped with pci bus interface.As technology constantly updates, the interface of industrial computer mainly using PCI-E,
The EBIs such as USB replace old-fashioned pci interface, when upgrading to host computer due to the limitation of interface, cause computer
Type selecting is difficult.With also because newest operating system to the compatibilities of legacy hardware device drives the problems such as, the use that causes to have to has been washed in a pan
The operating system eliminated.
C, stability is poor
In the requirement of GDLAN networking technologys, its main website must not exceed 30 meters with slave station physical communication circuit maximum.But in reality
Because the position that equipment is put is differed in the application on border, communication line is difficult to control.Though GDLAN employs loop network establishment, tool
Standby certain fault tolerant mechanism, but it uses the one of upper computer software realization to answer one to answer mechanism, in host computer failure or host computer
Easily occur node loss situation during software anomaly, cause host computer to be interrupted with host communication.Certain host computer in GDLAN networks
Disconnected once being communicated with main website, main website can remove the host computer in GDLAN networks, and no longer send data to the host computer.
, can only be by main frame and host computer power-off restarting, again to GDLAN networkings now to recover to communicate.
D, it is with high costs
ARCNET is a kind of communication network developed by Datapoint companies in 1977, in existing communication network simultaneously
It is uncommon, belong to a kind of superseded network technology, related communication hardware is difficult to purchase.The whole world only U.S. Ke Dong companies exist at present
The ARCNET network adapter for the network is produced, and it is expensive.
Utility model content
The purpose of this utility model is to provide a kind of ARCNET modules for high speed cigarette packaging facilities.
A kind of ARCNET modules for high speed cigarette packaging facilities, the ARCNET modules include：
Power module, for providing power supply for ARCNET modules,
ARCNET bus transceiver modules, for the data transmit-receive of ARCNET buses,
ARCNET protocol modules, for handling and decoding ARCNET procotols, data transmission channel is established for product
Signal processing module, for receiving ARCNET protocol module initial data, GDLAN protocol datas are decoded, to GDLAN
Token directive is replied, data decoding and forwarding,
Isolation module, for isolating to RS485 bus modules with signal processing module signal,
RS485 bus communication modules, for establishing fieldbus transmitting-receiving, for third party device data receiver with sending,
Display module, there is provided working condition indicator function, including work instruction, communication instruction, data transfer instruction,
RS485 bus communication modules are connected by isolation module with signal processing module, and ARCNET bus transceiver modules lead to
ARCNET protocol modules to be crossed to be connected with signal processing module, display module is direct-connected with signal processing module,
The ARCNET modules connect the control systems of MICRO- II by GDLAN Networking protocols, and ARCNET modules pass through
The multiple host computers of RS485 connections.
Further, ARCNET modules use two layer PCB routing, while use 2 pieces of PCB separation designs, and 2 pieces of PCB are
PCB-A and PCB-B, PCB-A plate are used for DC-DC power source processing and RS485 signal transactings, and stable 5V electricity is exported to PCB-B plates
Pressure, RS485 interfaces are provided to third party device, PCB-B plates are used for the reception of ARCNET network datas, parsing, forwarding.
The utility model has the spies such as networking structure is simple, do not limited by communication interface with pc, stability is strong, cost is low
Point.ARCNET modules can also be referred to as DAS-ARCNET modules, DAS English full name (Data in the utility model
Acquisition System), Chinese：Data collecting system.Specifically include：
A, it is simple in construction
One-to-many communication function can be achieved in DAS-ARCNET module maximums feature, no matter above exists in network how many upper
Machine node, it need to only configure a DAS-ARCNET module and the control systems of MICRO- II and host computer node communication work(can be achieved
Energy.
Dependence of the GDLAN networkings to upper computer software has thoroughly been broken away from the application of DAS-ARCNET modules, by DAS-
ARCNET modules itself can complete GDLAN network constructions, without doing any configuration, greatly reduce the control systems of MICRO- II
Networking workload.
The installation set of DAS-ARCNET modules is not limited by upper computer, can arbitrarily be adjusted according to on-site actual situations
It is whole, reduce the transmission range of communication line.
B, upgrading is simple
DAS-ARCNET modules provide the RS485 communication interfaces of standard all the way, by the interface can realize host computer with
The control systems of MICRO- II communicate.It need not consider that interface compatibility or computer architecture etc. are asked when upgrading to host computer
Topic, the communication interface can be realized easily and the framework device talk such as X86, ARM, C51, POWER.
C, it is reliable and stable
ARCNET modules are the products based on the exploitation of ARM frameworks, and the response for being integrated with ARCNET adapters and GDLAN is assisted
View, and classified finishing has been carried out to the data of the control systems of MICRO- II, it is sent to each host computer eventually through RS485 buses
Calculation machine node.After ARCNET modules, GDLAN communicates acknowledgement mechanism and supported without upper computer software, even if upper computer software
There is abnormal and host communication to interrupt, without restarting main frame and upper computer equipment, only upper computer software need to be restarted and can recovered.
D, cost is reduced
ARCNET modules use COM20022I ARCNET network puppy parc chips and HYC9088 with the communications of MICRO- II
Transceiver bus chip, ARM plug-ins are coordinated to complete ARCNET communication data transmission-receiving functions.GDLAN is pressed by ARM plug-ins again
Protocol rule makes response to the token directive of the control systems of MICRO- II, and the control system data of MICRO- II received are entered
Professional etiquette class arranges, and is finally sent to upper computer equipment by RS485 interfaces.ARCNET modules are integrated with GDLAN acknowledgement mechanisms, upper
Machine is no longer by hard requirements such as performance, interfaces.One-to-many communication function is supported, every equipment network need to only configure system one
ARCNET modules, host computer need not be reconfigured at ARCNET network adapter, so as to greatly reduce the hardware cost of equipment network.
Brief description of the drawings
Detailed description below is read by reference to accompanying drawing, the utility model illustrative embodiments above-mentioned and other
Objects, features and advantages will become prone to understand.In the accompanying drawings, show that this practicality is new by way of example, and not by way of limitation
Some embodiments of type, wherein：
Fig. 1 is network structures of MICRO- II in the prior art.
Fig. 2 is GDLAN network diagrams in the prior art.
Fig. 3 is GDLAN communication mechanisms schematic diagram in the prior art.
Fig. 4 is ARCNET network modules schematic diagram of the present utility model.
Fig. 5 is ARCNET module products structural representation of the present utility model.
Fig. 6 is the system network architecture schematic diagram in the utility model embodiment.
Embodiment
As shown in figure 4, the utility model is the network control system for high speed cigarette packaging facilities, the system includes
The control systems of MICRO- II, the control systems of MICRO- II connect ARCNET modules by GDLAN Networking protocols, and ARCNET modules are led to
The multiple host computers of RS485 connections are crossed,
ARCNET modules include：Power module, for providing power supply for ARCNET modules；ARCNET bus transceiver modules,
Data transmit-receive for ARCNET buses；ARCNET protocol modules, for handling and decoding ARCNET procotols, built for product
Vertical data transmission channel；Signal processing module, for receiving ARCNET protocol module initial data, GDLAN protocol datas are decoded,
GDLAN token directives are replied, data decoding and forwarding；Isolation module, for RS485 bus modules and signal processing module
Signal is isolated；RS485 bus communication modules, for establish fieldbus transmitting-receiving, for third party device data receiver with
Send；Display module, there is provided working condition indicator function, including work instruction, communication instruction, data transfer instruction；RS485 is total
Line communication module is connected by isolation module with signal processing module, and ARCNET buses transceiver module passes through ARCNET protocol modules
It is connected with signal processing module, display module is direct-connected with signal processing module.
As shown in figure 5, ARCNET module products of the present utility model are made up of seven big modules altogether：Power module, bus are received
Send out module, ARCNET protocol modules, signal processing module, isolation module, serial communication module and communication indicating module.Wherein,
The function of each module is described as follows respectively：
A, power module
External input power is depressured, and provides power supply for each module of product, voltage includes+5V and two kinds of -5V；
B, ARCNET buses transceiver module
Coaxial bus signal transmitting and receiving is established for product；
C, ARCNET protocol modules
Processing and decoding ARCNET procotols, data transmission channel is established for product；
D, signal processing module
Product nucleus module, ARCNET protocol module initial data is received, GDLAN protocol datas are decoded, to GDLAN tokens
Instruction is replied, data decoding and forwarding；
E, isolation module
RS485 bus modules are isolated with signal processing module signal, signal transmission interference is reduced, improves communication matter
Amount, protection product nucleus module.
F, RS485 bus communication modules
Fieldbus transmitting-receiving is established for product, for third party device data receiver with sending.
Display module:Indicator function, work instruction, communication instruction, data transfer instruction etc. are provided for product working status.
In ARCNET modular circuits of the present utility model, M0516LDN is used as core processor, and the processor is
The microcontroller chip that NUOVTON companies are developed, ARM Cortex-M0 frameworks are employed, have that process performance is strong, interface is rich
The technical characterstics such as richness.
ARCNET bus communications use the HYC9088 bus transceiving chips of SMSC companies production, and the chip supports ARCNET
Two kinds of physical transmission mediums of network twisted-pair cable and coaxial cable, there is the technical characterstics such as stable signal transmission, transmission rate height.
ARCNET protocol chips use the ARCNET network control chip COM20022I of SMSC companies production, and the chip is most
The big communication speed for supporting 10Mbps.
Power unit uses DC-DC reduction voltage circuits, and using LM2675 voltage stabilizing chips, the chip has exportable voltage can
Adjust, the technical characterstic such as output current is big, output voltage stabilization, input voltage are wide.
Signal isolation use ANALOG DEVICES companies production ADuM1201 chips, the chip support multichannel every
From isolation, RS485/RS232 transceivers available for SPI interface and digital quantizer, Digital Field Bus isolation.
RS485 bus communications use MAX485E bus transceiving chips, and the chip has the skills such as low-power consumption, communication speed height
Art feature.
Module has used two layer PCB routing, improves the reliability and stability of product.Using two pieces of PCB separation designs,
Separating treatment is carried out to power supply and signal, reduces signal interference.PCB-A is used for DC-DC power source processing and RS485 signal transactings,
The 5V voltage stable to the output of PCB-B plates, RS485 interfaces are provided to third party device.PCB-B plates are used for ARCNET network datas
Receive, parse, forwarding.
As shown in fig. 6, the utility model module product is accessed into GDX or ZB series package machines, realize and equipment MICRO-
II control system (hereinafter referred to as main frame) networking.
The benefit that detailed description below the utility model is brought to industry development.
Today of intelligence manufacture is greatly developed in country, industry is manufactured and is also making the transition, traditional handwork is gradual
Substituted by machine, the object that manager is managed also is changed into frosty machine by people, and how more preferable management equipment is to management
It is the problem of a primary study for person.It is continuous in the new term such as today, big data, cloud computing of science and technology development with rapid changepl. never-ending changes and improvements
Emerge in large numbers, how these technologies could be applied in the management of reality
Not Manifold technology renewal and development how, be unable to do without the support of data all the time, and the platform for losing data also can only
It is ghost, to enterprise without any meaning.
Tobacco business automaticity in manufacturing is of a relatively high, from throwing, cigarette, packaging possess it is complete from
Dynamic metaplasia producing line, but numerous automation equipments are faced, how the centralized management to equipment becomes the problem of emphasis is to be solved.For
This mark of the system such as MES system, logistics managing and control system, throwing centralized control system into tobacco business in existing tobacco business
Match somebody with somebody.At the same time how using these systems come for enterprise provide accurate administrative decision again into it is anxious to be resolved the problem of.Nothing
The precision of output result is directly influenced by using the accuracy of which kind of information system management instrument, basic data, is also directly affected
To the judgement and decision-making of manager.
DAS-ARNET modules GDX1, GDX2, ZB45, ZB25, ZB47, GDX2000, S900 etc. suitable for tobacco business
Device talk and data acquisition function, accurate real time data is provided for cigarette bag data acquisition system, is provided in real time for system
Online acquisition.
For a long time, the communication hardware equipment of ARCNET networks is difficult to purchase, and the communication network interface card only has section of the U.S. to move at present
Company possesses Related product (PCI20-CXB), and its selling price is high, and every piece of communication network interface card price is up to 3500 yuan.Its function
It is single, it is only applicable to ARCNET network communications.An industrial OPC client for possessing pci interface need to be separately configured in actual use
End and related bitcom could realize the communication of GDX or ZB45 system packing machines.
The design and development of DAS-ARNET modules fills the characteristics of part combines tobacco business equipment, by GDLAN agreements with
ARCNET network interface card functions are integrated, and the functions such as equipment network, data acquisition can be achieved without any configuration in user.Dash forward simultaneously
Having broken conventional communication network can be selected industrial OPC configuration limits, user according to the actual demand of itself.For function
DAS-ARNET modules have great lifting than legacy network, and price is only its 1/3rd.
What deserves to be explained is created although foregoing teachings describe the utility model by reference to some embodiments
Spirit and principle, it should be appreciated that, the utility model is not limited to disclosed embodiment, and each side is drawn
Divide and also do not mean that the feature in these aspects can not combine, this division is merely to the convenience of statement.The utility model purport
Covering various modifications included in spirit and scope of the appended claims and equivalent arrangements.
Claims (2)
1. a kind of ARCNET modules for high speed cigarette packaging facilities, it is characterised in that the ARCNET modules include：
Power module, for providing power supply for ARCNET modules,
ARCNET bus transceiver modules, for the data transmit-receive of ARCNET buses,
ARCNET protocol modules, for handling and decoding ARCNET procotols, data transmission channel is established for product
Signal processing module, for receiving ARCNET protocol module initial data, GDLAN protocol datas are decoded, to GDLAN tokens
Instruction is replied, data decoding and forwarding,
Isolation module, for isolating to RS485 bus modules with signal processing module signal,
RS485 bus communication modules, for establishing fieldbus transmitting-receiving, for third party device data receiver with sending,
Display module, there is provided working condition indicator function, including work instruction, communication instruction, data transfer instruction,
RS485 bus communication modules are connected by isolation module with signal processing module, and ARCNET bus transceiver modules pass through
ARCNET protocol modules are connected with signal processing module, and display module is direct-connected with signal processing module,
The ARCNET modules connect the control systems of MICRO- II by GDLAN Networking protocols, and ARCNET modules are connected by RS485
Connect multiple host computers.
2. it is used for the ARCNET modules of high speed cigarette packaging facilities as claimed in claim 1, it is characterised in that ARCNET modules
Using two layer PCB routing, while 2 pieces of PCB separation designs are used, 2 pieces of PCB are PCB-A and PCB-B, and PCB-A plates are used for DC-
D/C power processing and RS485 signal transactings, stable 5V voltages are exported to PCB-B plates, and providing RS485 to third party device connects
Mouthful, PCB-B plates are used for ARCNET network datas and receive, parse, forward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721058935.0U CN207099099U (en) | 2017-08-23 | 2017-08-23 | A kind of ARCNET modules for high speed cigarette packaging facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721058935.0U CN207099099U (en) | 2017-08-23 | 2017-08-23 | A kind of ARCNET modules for high speed cigarette packaging facilities |
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| Publication Number | Publication Date |
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| CN207099099U true CN207099099U (en) | 2018-03-13 |
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ID=61538841
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| CN201721058935.0U Active CN207099099U (en) | 2017-08-23 | 2017-08-23 | A kind of ARCNET modules for high speed cigarette packaging facilities |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110794791A (en) * | 2019-11-18 | 2020-02-14 | 吉林烟草工业有限责任公司 | Data transmission method for cigarette factory manufacturing execution system and cigarette shred manufacturing centralized control system |
-
2017
- 2017-08-23 CN CN201721058935.0U patent/CN207099099U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110794791A (en) * | 2019-11-18 | 2020-02-14 | 吉林烟草工业有限责任公司 | Data transmission method for cigarette factory manufacturing execution system and cigarette shred manufacturing centralized control system |
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