CN207091817U - A kind of process units of coated duplex board with grey back and Cultural Paper - Google Patents
A kind of process units of coated duplex board with grey back and Cultural Paper Download PDFInfo
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- CN207091817U CN207091817U CN201721113173.XU CN201721113173U CN207091817U CN 207091817 U CN207091817 U CN 207091817U CN 201721113173 U CN201721113173 U CN 201721113173U CN 207091817 U CN207091817 U CN 207091817U
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Abstract
It the utility model is related to a kind of process units of coated duplex board with grey back and Cultural Paper, the coated duplex board with grey back has surface layer, lining, sandwich layer and the bottom set gradually, the second deinking linear system system of the base pastes of the surface layer slurry for being used to produce coated duplex board with grey back and the first deinking linear system system of cultural pulp material, the lining slurry for producing coated duplex board with grey back and coated duplex board with grey back that the process units includes being independently arranged and the OCC linear systems system of the center stock for producing coated duplex board with grey back.Process units of the present utility model changes intrinsic notion, solves problem from source, production for grey bottom white board and Cultural Paper is public using slurry line, 5 original slurry lines are shorten into three slurry lines can produce coated duplex board with grey back and Cultural Paper, it dramatically saves on energy consumption, greatly reduce fixed investment spending and reduce maintenance cost, be greatly reduced discharge and cost of sewage disposal, reduced expenses of environmental protection.
Description
Technical field
The utility model belongs to paper production technical field, is related to production equipment technology, and in particular to a kind of grey bottom is white
The process units of paperboard and Cultural Paper.
Background technology
Production coated duplex board with grey back is 4 layers of slurry at present（Face, lining, core, bottom）, provided by 4 slurry lines, as shown in figure 1, its
Middle face, lining, bottom use different whiteness Deinking Pulps respectively, respectively by deinking line 1（85 degree）, deinking line 2（60 degree）With deinking line 3
（50 degree）Three Deinking Pulp line productions, sandwich layer use OCC slurries, need to configure OCC one, lines of slurry.And what environmentally friendly Cultural Paper used takes off
Ink slurry, need to configure deinking line（85 degree）One.If investing a coated duplex board with grey back production line and a Cultural Paper production line, altogether
Need to prepare 5 slurry lines, required land area is big, and equipment investment is big and high energy consumption, maintenance cost and environmental protection treatment expense compared with
It is high.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of process units of coated duplex board with grey back and Cultural Paper.
To solve above technical problem, the utility model adopts the following technical scheme that：
A kind of process units of coated duplex board with grey back and Cultural Paper, the coated duplex board with grey back have the surface layer set gradually, lining
Layer, sandwich layer and bottom, the surface layer slurry and Cultural Paper that are used to produce coated duplex board with grey back that the process units includes being independently arranged
The second of the first deinking linear system system of slurry, the base pastes of the lining slurry for producing coated duplex board with grey back and coated duplex board with grey back
Deinking linear system is united and the OCC linear systems system of the center stock for producing coated duplex board with grey back.
According to further embodiment of the present utility model, the first deinking linear system system is including pressing the flow direction of slurry successively
The first pulper for setting, the first highly concentrated sand removing machine, the first scalping, dense fine screen, the first flotation in dense sand removing machine, first in first
Deinking tank, the first polydisc, the first heat dispersion machine, the second flotation deinking tank, the second heat dispersion machine, oxidation bleaching equipment, the 3rd float
Deinking tank, the second polydisc, the first reducing bleach equipment and slurry tower are selected, the slurry starched in tower is delivered to for preparing text respectively
Change paper and coated duplex board with grey back surface layer.
Preferably, first scalping is 1.0 ~ 1.4mm hole sizers.
Preferably, dense fine screen is 0.1 ~ 0.5mm slotted screens in described first.
According to further embodiment of the present utility model, the second deinking linear system system is including pressing the flow direction of slurry successively
The second pulper for setting, the second highly concentrated sand removing machine, the second scalping, dense fine screen, the 4th flotation deinking tank, more than the 3rd in second
Disk, the 3rd heat dispersion machine, high density bleaching equipment, the 5th flotation deinking tank, the 4th polydisc, the 4th heat dispersion machine and the second reduction drift
White equipment, the slurry after the second reducing bleach equipment processing are delivered to for preparing coated duplex board with grey back lining, the ash
Coated duplex board with white back base pastes use the slurry after the 3rd heat dispersion machine processing.
According to further embodiment of the present utility model, the OCC linear systems system includes setting gradually by the flow direction of slurry
The 3rd pulper, the 3rd highly concentrated sand removing machine, the 3rd scalping, classifying screen, OCC linear systems system also include short fine processing mechanism and
Long fine processing mechanism, the short stock that slurry obtains after classifying screen processing are delivered to the short fine processing mechanism, obtained
To long stuff be delivered to the fine processing mechanism of length, handled respectively through the short fine processing mechanism and long fine processing mechanism
Slurry afterwards is delivered to for preparing coated duplex board with grey back sandwich layer.
Further, short fine desander, the short fibre that the short fine processing mechanism includes setting gradually by the flow direction of slurry are more
Disk, short fine heat dispersion machine and fluff pulp pond, the short fine desander are arranged between the classifying screen and short fine polydisc；The length
Fine processing mechanism includes the fine desander of length, fine screen, long fine polydisc, long fine heat dispersion machine and the length set gradually by the flow direction of slurry
Fine stock tank, the fine desander of length are arranged between the classifying screen and fine screen.
Preferably, the 3rd scalping is 1.4 ~ 1.8mm hole sizers.
Preferably, the classifying screen is 0.13 ~ 0.18mm slotted screens.
According to further embodiment of the present utility model, the process units also includes being used to prepare coated duplex board with grey back
Coated duplex board with grey back paper machine and the Cultural Paper paper machine for preparing Cultural Paper, the coated duplex board with grey back paper machine and Cultural Paper are made
The same workshop of paper machine is set, the surface layer slurry of the coated duplex board with grey back, the lining slurry of coated duplex board with grey back, the core of coated duplex board with grey back
The base pastes of layer slurry and coated duplex board with grey back are delivered to the coated duplex board with grey back paper machine, the cultural pulp material conveying respectively
To the Cultural Paper paper machine.
Further, the coated duplex board with grey back paper machine includes coated duplex board with grey back surface layer papermaking unit, coated duplex board with grey back serves as a contrast
Layer papermaking unit, coated duplex board with grey back sandwich layer papermaking unit and coated duplex board with grey back bottom papermaking unit, the face of the coated duplex board with grey back
Layer slurry, the lining slurry of coated duplex board with grey back, the base pastes difference of the center stock of coated duplex board with grey back and coated duplex board with grey back are defeated
Deliver to the coated duplex board with grey back surface layer papermaking unit, coated duplex board with grey back lining papermaking unit, coated duplex board with grey back sandwich layer papermaking unit
With coated duplex board with grey back bottom papermaking unit.
Because above-mentioned technical proposal is used, the utility model has following advantages compared with prior art：
Process units of the present utility model changes intrinsic notion, solves problem from source, for grey bottom white board and text
The production for changing paper uses slurry line public, and 5 original slurry lines are shorten into three slurry lines can produce coated duplex board with grey back and culture
Paper, energy consumption is dramatically saves on, greatly reduce fixed investment spending and reduce maintenance cost, be greatly reduced discharge and sewage
Processing cost, reduce expenses of environmental protection.
Brief description of the drawings
Fig. 1 is the production procedure schematic diagram of the coated duplex board with grey back of prior art；
Fig. 2 is the coated duplex board with grey back of the utility model process units production and the production procedure schematic diagram of Cultural Paper；
Fig. 3 is the first deinking line system schematic of the utility model process units；
Fig. 4 is the second deinking line system schematic of the utility model process units；
Fig. 5 is the OCC line system schematics of the utility model process units；
Fig. 6 is that the production procedure of the first deinking linear system of the present utility model system, the second deinking linear system system and OCC linear systems system is shown
It is intended to；
In figure：1st, the first pulper；2nd, the first highly concentrated sand removing machine；3rd, the first scalping；4th, dense sand removing machine in first；5th, first
In dense fine screen；6th, the first flotation deinking tank；7th, the first polydisc；8th, the first heat dispersion machine；9th, the second flotation deinking tank；10th, second
Heat dispersion machine；11st, oxidation bleaching equipment；12nd, the 3rd flotation deinking tank；13rd, the second polydisc；14th, the first reducing bleach equipment；
15th, tower is starched；16th, the second pulper；17th, the second highly concentrated sand removing machine；18th, the second scalping；19th, dense fine screen in second；20th, the 4th is floating
Select deinking tank；21st, the 3rd polydisc；22nd, the 3rd heat dispersion machine；23rd, high density bleaching equipment；24th, the 5th flotation deinking tank；25th,
Four polydiscs；26th, the 4th heat dispersion machine；27th, the second reducing bleach equipment；28th, the 3rd pulper；29th, the 3rd highly concentrated sand removing machine；
30th, the 3rd scalping；31st, classifying screen；32nd, short fine desander；33rd, short fine polydisc；34th, short fine heat dispersion machine；35th, fluff pulp pond；
36th, long fine desander；37th, fine screen；38th, long fine polydisc；39th, long fine heat dispersion machine；40th, long fine stock tank；100th, Cultural Paper papermaking
Machine；200th, coated duplex board with grey back surface layer papermaking unit；300th, coated duplex board with grey back lining papermaking unit；400th, coated duplex board with grey back bottom is made
Paper unit；500th, coated duplex board with grey back sandwich layer papermaking unit.
Embodiment
The utility model is described further below in conjunction with Figure of description：
As shown in Fig. 2 ~ 5, the process units of coated duplex board with grey back and environmentally friendly Cultural Paper that the present embodiment provides, coated duplex board with grey back
With surface layer, lining, sandwich layer and the bottom set gradually, what the process units included being independently arranged is used to produce coated duplex board with grey back
Surface layer slurry and cultural pulp material the first deinking linear system system, the lining slurry for producing coated duplex board with grey back and grey bottom blank
The OCC linear systems system of the second deinking linear system system of the base pastes of paper and the center stock for producing coated duplex board with grey back.
In this example, the first pulper 1, first that the first deinking linear system system includes setting gradually by the flow direction of slurry is highly concentrated to be removed
Sand machine 2, the first scalping 3, dense fine screen 5, the first flotation deinking tank 6, the first polydisc 7, in dense sand removing machine 4, first in the first
One heat dispersion machine 8, the second flotation deinking tank 9, the second heat dispersion machine 10, oxidation bleaching equipment 11, the 3rd flotation stripping chute 12,
Two polydiscs 13, the first reducing bleach equipment 14 and slurry tower 15, starch tower 15 in slurry be delivered to respectively for prepare Cultural Paper and
Coated duplex board with grey back surface layer.First scalping 3 is 1.2mm hole sizers, and dense fine screen 5 is 0.2mm slotted screens in first.
In this example, the second pulper 16, second that the second deinking linear system system includes setting gradually by the flow direction of slurry is highly concentrated
Dense fine screen 19, the 4th flotation deinking tank 20, the 3rd polydisc 21, the 3rd heat dispersion machine in sand removing machine 17, the second scalping 18, second
22nd, high density bleaching equipment 23, the 5th flotation deinking tank 24, the 4th polydisc 25, the 4th heat dispersion machine 26, the second reducing bleach equipment
27, the slurry after the processing of the second reducing bleach equipment 27 is delivered to for preparing coated duplex board with grey back lining, prepares grey bottom blank
The slurry of paper bottom uses the slurry after the processing of the 3rd heat dispersion machine 22.Second scalping 18 is 1.6mm hole sizers, dense essence in second
Sieve 19 is 0.2mm slotted screens.
In this example, OCC linear systems system includes the 3rd pulper 28, the 3rd highly concentrated sand removing machine set gradually by the flow direction of slurry
29th, the 3rd scalping 30, classifying screen 31, OCC linear systems system also include short fine processing mechanism and long fine processing mechanism, and slurry is through classification
The short stock obtained after the processing of sieve 31 is delivered to short fine processing mechanism processing, and obtained long stuff is delivered at long fibre
Manage mechanism processing.Specifically, short fine processing mechanism includes short fine desander 32, the short fine polydisc set gradually by the flow direction of slurry
33rd, short fine heat dispersion machine 34 and fluff pulp pond 35；Long fine processing mechanism includes the fine desanding of length set gradually by the flow direction of slurry
Device 36, fine screen 37, long fine polydisc 38, long fine heat dispersion machine 39 and long fine stock tank 40, classifying screen 31 respectively with short fine desander 32
Desander 36 fine with length is connected.3rd scalping 30 is 1.6mm hole sizers, and classifying screen 31 is 0.15mm slotted screens.Long fine heat dispersion machine 39
Disk backlash be 0.2 ~ 0.3mm, fine screen 37 is 0.15mm slotted screens.
The process units also includes being used to prepare the coated duplex board with grey back paper machine of coated duplex board with grey back and for preparing Cultural Paper
Cultural Paper paper machine, coated duplex board with grey back paper machine and the same workshop of Cultural Paper paper machine set, the surface layer slurry of coated duplex board with grey back
Material, the lining slurry of coated duplex board with grey back, the center stock of coated duplex board with grey back and the base pastes of coated duplex board with grey back are delivered to respectively
Coated duplex board with grey back paper machine, cultural pulp material are delivered to Cultural Paper paper machine 100.Specifically, coated duplex board with grey back paper machine includes ash
Coated duplex board with white back surface layer papermaking unit 200, coated duplex board with grey back lining papermaking unit 300, the and of coated duplex board with grey back sandwich layer papermaking unit 500
Coated duplex board with grey back bottom papermaking unit 400, the surface layer slurry of coated duplex board with grey back, the lining slurry of coated duplex board with grey back, grey bottom blank
It is white that the center stock of paper and the base pastes of coated duplex board with grey back are delivered to coated duplex board with grey back surface layer papermaking unit 200, grey bottom respectively
Paperboard lining papermaking unit 300, coated duplex board with grey back sandwich layer papermaking unit 500 and coated duplex board with grey back bottom papermaking unit 400.
The production method of coated duplex board with grey back and Cultural Paper is produced using above-mentioned process units, is comprised the following steps：
（1）The preparation of the surface layer slurry of coated duplex board with grey back and cultural pulp material：Standby, the raw material using the first deinking linear system controlling
Successively through pulping, highly concentrated desanding, scalping, in dense desanding, in dense fine screen, 1# flotation removings ink, 1# polydiscs concentration, 1# heat point
Dissipate, the concentration of 2# flotation removings ink, 2# heat partitions, oxidation bleaching, 3# flotation removings ink, 3# polydiscs, reducing bleach are made the
One slurry, the first slurry are respectively used to the surface layer slurry of coated duplex board with grey back and cultural pulp material.
（2）The preparation of the lining slurry of coated duplex board with grey back and the base pastes of coated duplex board with grey back：Using the second deinking linear system
Controlling is standby, raw material successively through pulping, highly concentrated desanding, scalping, in dense fine screen, 1# flotation removings ink, 1# polydiscs concentration, 1# heat point
Scattered, high density bleaching, 2# flotation removings ink, 2# polydiscs concentration, 2# heat partitions, reducing bleach prepare the second slurry, grey bottom blank
The lining slurry of paper uses the second slurry, and the base pastes of coated duplex board with grey back use the slurry after 1# dirt counts.
（3）The preparation of the center stock of coated duplex board with grey back：It is standby using OCC linear system controllings, raw material successively through pulping, highly concentrated remove
Sand, scalping and classifying screen processing, obtain short stock and long stuff, short stock is successively through removing after classifying screen processing
The 3rd slurry is made in sand, polydisc concentration, heat partition；Long stuff is made through desanding, fine screen, polydisc concentration, heat partition successively
4th slurry, the 3rd slurry and the 4th slurry are used for the center stock of coated duplex board with grey back.
Step（1）In, the raw material used is wastepaper；Pulping concentration is 20 ~ 25%；1# floatation concentrations are 1%；1# heat point
Dissipate process parameter control：90 ~ 95kwh of temperature 95 ~ 100 DEG C, ton slurry energy consumption, enter to starch concentration 26 ~ 30%；2# heat partition technological parameters
Control：90 ~ 95kwh of temperature 95 ~ 100 DEG C, ton slurry energy consumption, enter to starch concentration 26 ~ 30%；Oxidation bleaching uses hydrogen peroxide as drift
White agent, control 1 ~ 1.5h of reaction time, pH 8 ~ 8.5；Reducing bleach uses liquid reducing bleach（Such as sodium hydrogensulfite and boron
The aqueous slkali mixing of sodium hydride）, 70 ~ 80 DEG C of controlling reaction temperature, pH7.5 ~ 8.0.
Step（1）In, slurry in dense fine screen, in the tail slurry that respectively obtains after dense desanding be delivered to the second deinking linear system system
Reuse, the ink through 1# flotation removings, the ink of 2# flotation removings, the ink of 3# flotation removings are delivered to OCC linear systems system respectively
Reuse.
Through step（1）Handle the pulp quality of the first obtained slurry：85 degree of ash content 5%, whiteness（ISO）, dust 15ppm.
Step（2）In, the raw material used is old newsprint；Pulping concentration is 20 ~ 25%；1# floatation concentrations are 0.8-1.2%；1#
Heat partition process parameter control：90-95 DEG C of temperature, enter to starch concentration 28-32%；2# heat partition process parameter controls：Temperature 95-100
DEG C, enter to starch concentration 28-32%；High density bleaching uses hydrogen peroxide as bleaching agent, 80-90 DEG C of controlling reaction temperature, reaction pH
8.5-9.5；Reducing bleach uses sodium hydrogensulfite to be mixed with sodium borohydride alkali lye and is used as reducing bleach, controlling reaction temperature
70-80℃、pH 7.5-8.5。
Step（2）In, tail slurry and ink that raw material obtains after the processing of the second deinking linear system system are delivered to OCC linear systems respectively
System reuse, ink is the ink through 1# flotation removings, the ink of 2# flotation removings.
Through step（2）The whiteness of the second obtained slurry is handled up to 60 ~ 65 degree.Step（2）In, obtained through 1# dirt counts
50 ~ 55 degree of the pulp brightness arrived.
Step（3）In, the raw material used is waste carton；Pulping concentration 4 ~ 5%；The short fibre of classification ratio of classifying screen processing：
It is long fine than being 4：5~8（It is preferred that 4：6）；Long fine heat partition process parameter control：105 DEG C of temperature, enter to starch concentration 28 ~ 32%；Short fine heat
Dispersing technology state modulator：100-105 DEG C of temperature, enter to starch concentration 30-35%.
Step（3）In, the tail slurry that raw material obtains after the processing of OCC linear systems system is delivered to corrugation paper yarn reuse.
It is not particularly illustrated, above-mentioned concentration refers both to mass concentration.
For above-described embodiment only to illustrate technical concepts and features of the present utility model, its object is to allow be familiar with technique
Personage can understand content of the present utility model and implement according to this, the scope of protection of the utility model can not be limited with this,
All equivalent change or modifications made according to the utility model Spirit Essence, should all cover the scope of protection of the utility model it
It is interior.
Claims (10)
1. the process units of a kind of coated duplex board with grey back and Cultural Paper, the coated duplex board with grey back have the surface layer set gradually, lining,
Sandwich layer and bottom, it is characterised in that：The surface layer slurry for being used to produce coated duplex board with grey back that the process units includes being independently arranged
The bottom slurry of the first deinking linear system system with cultural pulp material, the lining slurry for producing coated duplex board with grey back and coated duplex board with grey back
The OCC linear systems system of the second deinking linear system system of material and the center stock for producing coated duplex board with grey back.
2. the process units of coated duplex board with grey back according to claim 1 and Cultural Paper, it is characterised in that：First deinking
The first pulper that linear system system includes setting gradually by the flow direction of slurry, the first highly concentrated sand removing machine, the first scalping, dense in first remove
Dense fine screen, the first flotation deinking tank, the first polydisc, the first heat dispersion machine, the second flotation deinking tank, the second heat in sand machine, first
Dispersion machine, oxidation bleaching equipment, the 3rd flotation deinking tank, the second polydisc, the first reducing bleach equipment and slurry tower, it is described to starch in tower
Slurry be delivered to respectively for preparing Cultural Paper and coated duplex board with grey back surface layer.
3. the process units of coated duplex board with grey back according to claim 2 and Cultural Paper, it is characterised in that：First scalping
For 1.0 ~ 1.4mm hole sizers, dense fine screen is 0.1 ~ 0.5mm slotted screens in described first.
4. the process units of coated duplex board with grey back according to claim 1 and Cultural Paper, it is characterised in that：Second deinking
The second pulper that linear system system includes setting gradually by the flow direction of slurry, the second highly concentrated sand removing machine, the second scalping, dense essence in second
Sieve, the 4th flotation deinking tank, the 3rd polydisc, the 3rd heat dispersion machine, high density bleaching equipment, the 5th flotation deinking tank, the 4th polydisc,
4th heat dispersion machine and the second reducing bleach equipment, the slurry after the second reducing bleach equipment processing are delivered to for making
Standby coated duplex board with grey back lining, the coated duplex board with grey back base pastes use the slurry after the 3rd heat dispersion machine processing.
5. the process units of coated duplex board with grey back according to claim 1 and Cultural Paper, it is characterised in that：The OCC linear systems
System includes the 3rd pulper, the 3rd highly concentrated sand removing machine, the 3rd scalping, the classifying screen set gradually by the flow direction of slurry, the OCC
Linear system system also includes short fine processing mechanism and long fine processing mechanism, the short stock that slurry obtains after classifying screen processing
The short fine processing mechanism is delivered to, obtained long stuff is delivered to the fine processing mechanism of length, through the short fine processing
Slurry after mechanism and long fine processing mechanism are handled respectively is delivered to for preparing coated duplex board with grey back sandwich layer.
6. the process units of coated duplex board with grey back according to claim 5 and Cultural Paper, it is characterised in that：The short fine processing
Mechanism includes short fine desander, short fine polydisc, short fine heat dispersion machine and the fluff pulp pond set gradually by the flow direction of slurry, described
Short fine desander is arranged between the classifying screen and short fine polydisc；The fine processing mechanism of length is including pressing the flow direction of slurry successively
The fine desander of length of setting, fine screen, long fine polydisc, long fine heat dispersion machine and long fine stock tank, the fine desander of length are arranged on institute
State between classifying screen and fine screen.
7. the process units of coated duplex board with grey back according to claim 5 and Cultural Paper, it is characterised in that：3rd scalping
For 1.4 ~ 1.8mm hole sizers.
8. the process units of coated duplex board with grey back according to claim 5 and Cultural Paper, it is characterised in that：The classifying screen is
0.13 ~ 0.18mm slotted screens.
9. the process units of coated duplex board with grey back according to claim 1 and Cultural Paper, it is characterised in that：The process units
Also include being used for the coated duplex board with grey back paper machine for preparing coated duplex board with grey back and the Cultural Paper paper machine for preparing Cultural Paper, it is described
Coated duplex board with grey back paper machine and the same workshop of Cultural Paper paper machine are set, the surface layer slurry of the coated duplex board with grey back, grey bottom blank
The base pastes of the lining slurry of paper, the center stock of coated duplex board with grey back and coated duplex board with grey back are delivered to the grey bottom blank respectively
Paper paper machine, the cultural pulp material are delivered to the Cultural Paper paper machine.
10. the process units of coated duplex board with grey back according to claim 9 and Cultural Paper, it is characterised in that：The grey bottom is white
Paperboard paper machine includes coated duplex board with grey back surface layer papermaking unit, coated duplex board with grey back lining papermaking unit, coated duplex board with grey back sandwich layer and made
Paper unit and coated duplex board with grey back bottom papermaking unit, the surface layer slurry of the coated duplex board with grey back, the lining slurry of coated duplex board with grey back,
The center stock of coated duplex board with grey back and the base pastes of coated duplex board with grey back are delivered to the coated duplex board with grey back surface layer papermaking list respectively
Member, coated duplex board with grey back lining papermaking unit, coated duplex board with grey back sandwich layer papermaking unit and coated duplex board with grey back bottom papermaking unit.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107401078A (en) * | 2017-09-01 | 2017-11-28 | 玖龙纸业（太仓）有限公司 | A kind of process units and production method of coated duplex board with grey back and Cultural Paper |
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2017
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107401078A (en) * | 2017-09-01 | 2017-11-28 | 玖龙纸业（太仓）有限公司 | A kind of process units and production method of coated duplex board with grey back and Cultural Paper |
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