CN207091467U - A kind of annular furnace counts upper ball device automatically - Google Patents

A kind of annular furnace counts upper ball device automatically Download PDF

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Publication number
CN207091467U
CN207091467U CN201721054996.XU CN201721054996U CN207091467U CN 207091467 U CN207091467 U CN 207091467U CN 201721054996 U CN201721054996 U CN 201721054996U CN 207091467 U CN207091467 U CN 207091467U
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China
Prior art keywords
ball
storage platform
cylinder
alley
elevator
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CN201721054996.XU
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Chinese (zh)
Inventor
王承科
张剑宁
马续勋
孙丽敏
张会
赵捷明
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Connaught New Materials Ltd By Share Ltd
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Connaught New Materials Ltd By Share Ltd
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Abstract

A kind of annular furnace counts upper ball device automatically, including filling ball storage platform, count elevator, convey alley and control system, ball storage platform is filled to be low early and high after dustpan-shaped, cylinder type switching mechanism is installed in the front end of dress ball storage platform, steel plate of blocking is provided with the top of cylinder type switching mechanism, the front of dress ball storage platform is provided with the transfer alley for accepting the steel ball overturn from cylinder type switching mechanism, transfer alley is connected with counting elevator, elevator is counted to be connected with conveying alley, elevator and cylinder type switching mechanism is counted to be connected with control system electrical connection and signal.Compared with prior art, the utility model can count automatically in upper ball, easy to operate, the deficiency in terms of artificial upper ball is efficiently solved, reduces the waste of natural gas, manpower, reduces the production run cost of enterprise, and ball operating efficiency is greatly improved, eliminate potential safety hazard.

Description

A kind of annular furnace counts upper ball device automatically
Technical field
A kind of device that steel ball is forged to annular furnace conveying is the utility model is related to, especially a kind of annular furnace counts automatically Upper ball device.Be adapted to forge steel ball industry counted automatically to annular furnace during steel ball heating quenching, transporting steel balls, it is especially suitable Close enterprise's high-volume reheating, hardened steel ball uses.
Background technology
Currently on annular furnace in ball production process, each alley enters different-diameter steel ball every time in stove, there is strict number Amount control requires, is manually to stir the execution of steel ball counting operation now, employee's work working strength is big, it is necessary to which special messenger grasps Make, increase business manpower production run cost, and be affected by human factors during upper ball, steel ball goal number mistake can be caused It is more or very few, the waste for causing natural gas at least is crossed, the circumferential weld gap position at most causing steel ball to fall into heating furnace is crossed, to equipment Operation brings great hidden danger.Due to being limited by locus, employee lower section during upper ball is to quench auger, top Ball mechanical arm is pressed from both sides for annular furnace, accident is easily caused, larger potential safety hazard be present.Therefore, a kind of annular furnace is designed to count automatically Upper ball device, it is the current technical issues that need to address.
The content of the invention
Technical problem to be solved in the utility model is to provide a kind of annular furnace and counts upper ball device automatically.
The technical scheme in the invention for solving the technical problem is:
A kind of annular furnace counts upper ball device, including dress ball storage platform, counting elevator, conveying alley and control automatically System, dress ball storage platform are low early and high after dustpan-shaped, and cylinder type switching mechanism is provided with the front end of dress ball storage platform, Steel plate of blocking is provided with the top of cylinder type switching mechanism, prevents steel ball is altered above roller from falling to drop on ground, causes to pacify Full accident, the front of dress ball storage platform are provided with the transfer alley for accepting the steel ball overturn from cylinder type switching mechanism, in Turn alley with count elevator be connected, count elevator with conveying alley be connected, counting elevator and cylinder type switching mechanism and Control system electrical connection connects with signal.
As a kind of preferred scheme of the present utility model, dustpan shape dress ball storage platform is made up of bottom plate and U-shaped side wall, bottom Plate is by channel-section steel frame, middle beam and the noise reduction grid noise reducing plate structure that can be movable being arranged on channel-section steel frame and middle beam Into.Noise reduction grid noise reducing plate can effectively reduce the caused noise during upper ball.
As a kind of preferred scheme of the present utility model, described cylinder type switching mechanism is by roller and tumble cylinder structure Into being respectively and fixedly provided with flip-arm at the both ends of the drum shaft of roller, tumble cylinder is fixed on the both sides of dress ball storage platform, overturns gas The piston rod of cylinder and the upper end of flip-arm are hinged.
As a kind of preferred scheme of the present utility model, it is provided with the bottom of the middle beam of dress ball storage platform one small Power shock motor.Steel ball is prevented can not to be detained on dress ball platform.
As a kind of preferred scheme of the present utility model, described counting elevator is by being vertically directed passage, signal detection Device, counter and steel ball lifting cylinder are formed, and have heading hole on transfer alley, and the center line in hole of heading a ball is with being vertically directed passage Center line overlap and be vertically directed the size of passage and the diameter of steel ball and head a ball hole diameter matches, described signal detector It is arranged on counter and is vertically directed passage, lifting cylinder is arranged on the bottom for being vertically directed passage, when steel ball upset enters When heading a ball hole internal trigger to signal detector, cylinder heading, unison counter counts, when upper ball number reaches sets requirement, Instruction is issued cylinder and stops upper ball work by control system, when specified quantity steel ball is clamped into annular furnace by mechanical arm tong and is moved back When returning mechanical tong, control system sends instruction to drum turning mechanism upper cylinder on dress ball storage platform, carries out turning over ball, upper ball Do action.
Compared with prior art, the utility model can count automatically in upper ball, easy to operate, efficiently solve artificial Deficiency in terms of upper ball, reduce the waste of natural gas, manpower, reduce the production run cost of enterprise, and increase substantially Upper ball operating efficiency, eliminates potential safety hazard.
Brief description of the drawings
Fig. 1 is axonometric drawing of the present utility model;
Fig. 2 is Fig. 1 A direction views.
Embodiment
As illustrated, a kind of annular furnace counts upper ball device, including dress ball storage platform 1, counting elevator, conveying automatically Alley 6 and control system, it is characterised in that dress ball storage platform 1 is low early and high after dustpan-shaped, in dress ball storage platform 1 Front end is provided with cylinder type switching mechanism 2, and steel plate 7 of blocking, dress ball storage platform 1 are provided with the top of cylinder type switching mechanism 2 Front be provided with the transfer alley 11 of steel ball accepted and overturn from cylinder type switching mechanism 2, transfer alley 11 carries with counting The connection of the machine of liter, count elevator and be connected with conveying alley 6, count elevator and cylinder type switching mechanism 2 is electrically connected with control system Connect and connected with signal.
Dustpan shape dress ball storage platform 1 is made up of bottom plate and U-shaped side wall, and bottom plate is by channel-section steel frame, middle beam and is arranged on Noise reduction grid noise reducing plate 5 that can be movable on channel-section steel frame and middle beam is formed.
Described cylinder type switching mechanism 2 is made up of roller and tumble cylinder 8, fixed at the both ends of the drum shaft of roller There is flip-arm 8-1, tumble cylinder 8 is fixed on the both sides of dress ball storage platform 1, and the piston rod of tumble cylinder 8 is with flip-arm 8-1's Upper end is hinged.
A small-power vibration motor 3 is provided with the bottom of the middle beam of dress ball storage platform 1.4. according to claim A kind of annular furnace described in 2 counts upper ball device automatically, it is characterised in that described counting elevator is by being vertically directed passage 12nd, signal detector 10, counter 4 and steel ball lifting cylinder 9 are formed, and have heading hole on transfer alley 11, in hole of heading a ball Heart line overlap with being vertically directed the center line of passage 12 and be vertically directed the size of passage 12 and the diameter of steel ball and heading hole it is straight Footpath matches, and described signal detector 10 and counter 4 are arranged on and are vertically directed passage 12, and lifting cylinder 9 is arranged on and led vertically To the bottom of passage 12, when steel ball upset enters heading hole internal trigger to signal detector 10, cylinder 9 is headed a ball, and is counted simultaneously Number device 4 is counted, and when upper ball number reaches sets requirement, instruction is issued cylinder 9 and stops upper ball work by control system, works as machinery When specified quantity steel ball is clamped into annular furnace and retracts mechanical tong by arm tong, control system is to roller on dress ball storage platform The upper cylinder 8 of switching mechanism 2 sends instruction, carries out turning over ball, upper ball do action.

Claims (5)

1. a kind of annular furnace counts upper ball device, including dress ball storage platform automatically(1), count elevator, conveying alley(6)With Control system, it is characterised in that dress ball storage platform(1)To be low early and high after dustpan-shaped, in dress ball storage platform(1)Front end Cylinder type switching mechanism is installed(2), in cylinder type switching mechanism(2)Top be provided with and block steel plate(7), fill ball storage platform (1)Front be provided with and accept from cylinder type switching mechanism(2)The transfer alley of the steel ball overturn(11), transfer alley(11) It is connected with counting elevator, counts elevator and conveying alley(6)Connection, count elevator and cylinder type switching mechanism(2)With Control system electrical connection connects with signal.
2. a kind of annular furnace according to claim 1 counts upper ball device automatically, it is characterised in that dustpan shape dress ball stores Platform(1)It is made up of bottom plate and U-shaped side wall, bottom plate is by channel-section steel frame, middle beam and is arranged on channel-section steel frame and middle beam Can activity noise reduction grid noise reducing plate(5)Form.
3. a kind of annular furnace according to claim 1 counts upper ball device automatically, it is characterised in that described cylinder type turns over Rotation mechanism(2)By roller and tumble cylinder(8)Form, flip-arm is respectively and fixedly provided with the both ends of the drum shaft of roller(8-1), upset Cylinder(8)It is fixed on dress ball storage platform(1)Both sides, tumble cylinder(8)Piston rod and flip-arm(8-1)Upper end hinge Connect.
4. a kind of annular furnace according to claim 2 counts upper ball device automatically, it is characterised in that in dress ball storage platform (1)The bottom of middle beam be provided with a small-power vibration motor(3).
5. a kind of annular furnace according to claim 2 counts upper ball device automatically, it is characterised in that described counting lifting Machine is by being vertically directed passage(12), signal detector(10), counter(4)With steel ball lifting cylinder(9)Form, in transfer alley (11)On have heading hole, the center line in hole of heading a ball and be vertically directed passage(12)Center line overlap and be vertically directed passage(12)'s The diameter matches of the diameter and hole of heading a ball of size and steel ball, described signal detector(10)And counter(4)Installed in vertical Guide channel(12), lifting cylinder(9)Installed in being vertically directed passage(12)Bottom, when steel ball upset enter heading hole in It is triggered to signal detector(10)When, cylinder(9)Heading, unison counter(4)Count, when upper ball number reaches sets requirement When, instruction is issued cylinder by control system(9)Ball works in stopping, when specified quantity steel ball is clamped into annular by mechanical arm tong Stove and when retracting mechanical tong, control system is to drum turning mechanism on dress ball storage platform(2)Upper cylinder(8)Send instruction, Carry out turning over ball, upper ball do action.
CN201721054996.XU 2017-08-22 2017-08-22 A kind of annular furnace counts upper ball device automatically Active CN207091467U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721054996.XU CN207091467U (en) 2017-08-22 2017-08-22 A kind of annular furnace counts upper ball device automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721054996.XU CN207091467U (en) 2017-08-22 2017-08-22 A kind of annular furnace counts upper ball device automatically

Publications (1)

Publication Number Publication Date
CN207091467U true CN207091467U (en) 2018-03-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110157888A (en) * 2019-07-03 2019-08-23 安徽省凤形耐磨材料股份有限公司 A kind of automatic ball-adding device
CN110157869A (en) * 2019-07-03 2019-08-23 安徽省凤形耐磨材料股份有限公司 Corrosion-resistant high chromium alloy casting grinding ball production method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110157888A (en) * 2019-07-03 2019-08-23 安徽省凤形耐磨材料股份有限公司 A kind of automatic ball-adding device
CN110157869A (en) * 2019-07-03 2019-08-23 安徽省凤形耐磨材料股份有限公司 Corrosion-resistant high chromium alloy casting grinding ball production method

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Annular furnace automatic counting goes up football shirt and puts

Effective date of registration: 20190423

Granted publication date: 20180313

Pledgee: Guangping County Rural Credit Cooperative

Pledgor: Connaught new materials Limited by Share Ltd

Registration number: 2019130000005

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20220218

Granted publication date: 20180313

Pledgee: Guangping County Rural Credit Cooperative

Pledgor: GOLDPRO NEW MATERIALS CO.,LTD.

Registration number: 2019130000005