CN207088132U - A kind of steel of concrete box shaped container pours mould - Google Patents
A kind of steel of concrete box shaped container pours mould Download PDFInfo
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- CN207088132U CN207088132U CN201720299276.3U CN201720299276U CN207088132U CN 207088132 U CN207088132 U CN 207088132U CN 201720299276 U CN201720299276 U CN 201720299276U CN 207088132 U CN207088132 U CN 207088132U
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Abstract
A kind of steel of concrete box shaped container pours mould, including casing, case lid mould.Box mold is made up of internal model, external mold, groove core and the base for fixing inside and outside mould.Internal model is made up of wall mould, top plate member, wall mould be arc-shaped module and tabular module spliced into cylinder, top plate member covers in wall die tip.External mold is the outer cylinder body that tabular module is combined into.Groove core is in external mold top groove.Case lid mould is made up of the base of external mold, muscle mould, insert and fixed external mold.External mold be arc-shaped module and tabular module spliced into cylinder.Insert is respectively in tabular module, and muscle mould bases is in external mold upper end.Box mold assembles:Wall mould module is placed in base, top plate member covers in wall die tip;External mold module is sequentially placed in base, affixed with base;Groove core is in external mold upper end slot.Mould release:Groove core is unloaded, 180 ° is overturn, unloads base, wall mould, top plate member, removal external mold.
Description
Technical field
The concrete container that the utility model is used to pack radioactive solid waste pours.
Background technology
According to retrieval, it there are no similar relevant concrete container and pour punching block patent and document.An existing common plants case
Culvert pours punching block, and because the box culvert poured is the box-shaped tube coupling bottom of without, the bottom forming module of mould is poured in the absence of container;
Box culvert is used as building hydrophobic culvert, and interior shape size does not have required precision, uses material and is also commonly mixed for intensity is relatively low
Solidifying soil.To sum up, box culvert punching block and this patent pour punching block in poured product, dimensional accuracy, concrete property etc. apart
It is very remote.The raw material that this patent mould pours container include cement, gathered materials, admixture, reinforcing material(Steel fibre, carbon fiber
Deng), chemical admixture and mixing water etc..When pouring, splicing seams easily running pulp, race fiber, influences vessel surface between module
Quality and dimensional accuracy;Product size required precision is high, ± 2mm within container inner length, width, height 1500mm, wall thickness
150 ± 1mm, catercorner length ± 4mm, splicing seams are less than 0.2mm between module, increase mould structure complexity and difficult processing
Degree;Container band bottom and floor space is big, the concrete strength after hardening is high, strong with mould adhesion, adds demoulding difficulty and mould
The abrasion of tool, deformation probability.
Utility model content
The utility model provides a kind of easy to loading and unloading, and product stripping is agile, and fit clearance is closed between die cavity concatenation module
Reason, unobvious running pulp, fiber is run, shape chamber size precision meets to require, and wear-resisting, corrosion-resistant, indeformable concrete box describes
The steel of device pours mould.
To realize the utility model purpose, there is provided following technical scheme:A kind of steel of concrete box shaped container pours
Mould, including casing, case lid mould;
Box mold is made up of cabinet inner module, casing external mold, groove core and cabinet base, in casing external mold and cabinet base it
Between space form mold cavity;It is characterized in that cabinet inner module is made up of wall mould and top plate member, wall mould is four pieces of arc-shapeds
The cylinder that module and four pieces of tabular modules are combined into, four pieces of arc-shaped module compositions, four fillets, four pieces of tabular module compositions
Four straight flanges;Splicing seams between adjacent block stitch for broken line, wherein between tabular module and adjacent two pieces of arc-shaped modules
Splicing seams be in interior splayed;Top plate member is made up of some pieces of coffers and panelling fixed plate, bonding crack between coffer
For R-joining;Top plate member covers in wall die tip, and top plate member and the splicing seams of wall die tip stitch for broken line;Casing external mold is four pieces
The outer cylinder body that tabular module is combined into, the splicing seams between adjacent flat tabular module are broken line seam, wherein opposite two pieces of tabulars
The splicing seams of module two pieces of tabular modules adjacent thereto are in toed-out shape;Groove core is embedded in opposite two pieces of tabular modules upper end
In groove;
Case lid mould is made up of case lid external mold, case lid muscle mould, case lid insert, case lid base;On the outside of case lid base boss with
Case lid external mold lower end bit combination, splicing seams are stitched for broken line, are fastened by bolts splicing seams are closed.
Preferably, coffer is divided into totally nine pieces of three kinds of forms, respectively four pieces of panellings with round edge, four pieces of bands are straight
The panelling on side and one piece of central panelling are formed, and blending bolt is connected with panelling fixed plate.
Preferably, the arc-shaped module of cabinet inner module wall mould and the both sides of tabular module inner surface splicing seams are provided with
Some groups of engaging lugs, are fastened by bolts splicing seams are closed.
Preferably, being provided with reinforcement on the outside of casing external mold, on the inside of cabinet inner module, reinforcement is welded into one with module
Body, the both sides of two pieces of adjacent block splicing seams are provided with some groups of engaging lugs, are fastened by bolts splicing seams are closed.
Preferably, cabinet base upper surface band annular boss, annular boss inner side and cabinet inner module lower end bit combination,
Splicing seams stitch for broken line, stitch, are fastened by bolts for broken line with casing external mold lower end bit combination, splicing seams on the outside of annular boss
Splicing seams are closed.
Preferably, case lid external mold is the cylinder that four pieces of arc-shaped modules and four pieces of tabular modules are combined into, four pieces of circular arcs
Four fillets of shape module composition, four pieces of tabular module compositions, four straight flanges;Splicing seams between adjacent block stitch for broken line, its
Splicing seams between middle plateform shape module and adjacent two pieces of arc-shaped modules are in toed-out shape, are easy to tabular module outwards to take off
Go out.
Preferably, the both sides of the arc-shaped module of case lid external mold and tabular module outer surface splicing seams be provided with it is some
Group engaging lug, is fastened by bolts splicing seams are closed.
Preferably, case lid insert includes four pieces of cube inserts, it is corresponding that cube insert is respectively embedded into tabular module
Inserting slot in.
Preferably, opposite two pieces of tabular external molds upper end of case lid mould sets up two groups of muscle moulds, two groups of muscle moulds are with setting
Ear on case lid external mold outer surface is bolted to connection.
To realize the utility model purpose, there is provided a kind of steel of concrete box shaped container pours the assemble method of mould,
It is characterized in that boatswain chair, handling stand, I-shaped suspender are used in box mold assembling;Boatswain chair is respectively set on opposite two sides
There are two cylindrical hangers, as the lifting to box mold;Load and unload stand be used as mould support support, be easy to wall module dress when
Fastening to wall mould bottom connecting bolt;Four arm terminations of I-shaped suspender are fixed with four steel wire ropes, other end strip of restricting
Wire ring, wire loop is enclosed on boatswain chair hanger during lifting, suspender center sets suspension ring, for being interlocked with travelling crane hook.Including following
Step:
First, box mold number of assembling steps:
(1)Box mold base is sling with I-shaped suspender and is placed on boatswain chair;
(2)By four pieces of arc-shaped modules of cabinet inner module, with base boss inner side and positioning finger setting, casing bottom is placed in
Four pieces of tabular modules are placed in cabinet base by seat, and arc-shaped module split, with bolt by the engaging lug phase on adjacent block
Connect fixation;
(3)Panelling fixed plate is placed on stand, and the combination of coffer is face-up, and nine pieces of coffers are placed in into edge
In plate fixed plate, blending bolt is fixed, and top plate member is covered at the top of wall mould;
(4)Releasing agent is coated in wall mould, top plate member, the forming surface of cabinet base;
(5)Releasing agent is coated in outside the enclosure mold forming face, by the module of two pieces of narrower widths with the outside of base boss and fixed
Position finger setting, be placed in base, be connected with bolt and cabinet base, by two pieces of larger modules of width be placed in cabinet base and
The module spliced of two pieces of narrower widths shares bolt and engaging lug between adjacent block is connected, and by casing external mold and casing bottom
Seat is connected.
2nd, case lid mould assembles:
(1)By four pieces of arc-shaped modules of case lid external mold with case lid base boss outside and positioning finger setting, case lid bottom is placed in
Four pieces of tabular modules are placed in case lid base by seat, with arc-shaped module split, are connected the engaging lug on adjacent block with bolt
Connect preliminary fixation, adjusting module forming surface to consistent, fastening bolt;
(2)By cube insert in the inserting slot of four pieces of tabular modules;
(3)The coating release agent on mould cavity surface;
(4)By two groups of muscle mould bases in opposite two pieces of tabular external molds upper end, with the ear being arranged on case lid external mold outer surface
It is bolted to connection.
To realize the utility model purpose, there is provided a kind of steel of concrete box shaped container pours the method for dismounting of mould,
It is characterized in that removed in box mold dismounting using the boatswain chair used in box mold assembling, load and unload stand, I-shaped suspender, also
Using roll-over table, roll-over table is used as overall 90 ° and 180 ° upsets during mould release.
Comprise the following steps:
First, box mold is dismantled:
(1)Remove the fixing bolt of groove core and casing external mold, removal groove core;
(2)Box mold is sling by boatswain chair with I-shaped suspender, is placed in roll-over table, overturns 90 °;
(3)Connecting bolt between each module of cabinet inner module is removed;
(4)Roll-over table overturns 90 ° again;
(5)Box mold is sling by boatswain chair with I-shaped suspender, is placed in ground;
(6)Remove cabinet base and casing external mold connecting bolt, removal base, sequentially removal wall mould, panelling fixed plate, top
Plate panelling;
(7)Connecting bolt between dismounting casing external mold module, removal casing external mold.
2nd, case lid mould release:
(1)Remove the connecting bolt between case lid muscle mould and case lid external mold muscle mould module, two groups of case lid muscle moulds of removal
(2)The connecting bolt on engaging lug between case lid external mold and case lid base is removed, case lid external mold is sling, unloads case lid
Base;
(3)Case lid mould is put to workbench, draws off 4 inserts;
(4)Remove connecting bolt between case lid external mold module, sequentially removal external mold.
3rd, the cleaning of rear mold is dismantled:
With perching knife and brass wire brush to mating surface cleaning polishing between the module forming face and module after dismounting.
The utility model beneficial effect:The utility model mould handling is convenient, and product stripping is agile;Product wheel is poured to clean up
Clear, exposed without obvious flash and fiber, morpheme size meets to require, surface is smooth;Under the conditions of reasonable employment, mould is wear-resisting,
It is corrosion-resistant, indeformable.
Brief description of the drawings
Fig. 1 is the front view of the utility model box mold.
Fig. 2 is Fig. 1 top view.
Fig. 3 is Fig. 2 partial enlarged drawing.
Fig. 4 is Fig. 2 B partial enlarged drawings.
Fig. 5 is the front view of case lid mould.
Fig. 6 is Fig. 5 top view.
Fig. 7 is boatswain chair schematic diagram.
Fig. 8 is handling stand schematic diagram.
Fig. 9 is I-shaped suspender schematic diagram.
Figure 10 is roll-over table schematic diagram.
Embodiment
Embodiment 1:A kind of steel of concrete box shaped container pours mould, including casing, case lid mould(2、1);
Box mold 2 is made up of cabinet inner module 2.1, casing external mold 2.2, groove core 2.3 and cabinet base 2.4, inside and outside casing
Mould(2.1、2.2)Space between cabinet base 2.4 forms mold cavity;Cabinet inner module 2.1 is by wall mould 2.1.1 and top plate
2.1.2 component forms, and wall mould 2.1.1 is the cylinder that four pieces of arc-shaped module 2.1.1a and four pieces of tabular module 2.1.1b are combined into
Body, four pieces of arc-shaped module 2.1.1a form four fillets, and four pieces of tabular module 2.1.1b form four straight flanges;Adjacent block
Between splicing seams 2.5 be broken line seam, between wherein tabular module 2.1.1b and adjacent two pieces of arc-shaped modules 2.1.1a
Splicing seams 2.5 are in interior splayed;
Top plate member 2.1.2 is made up of some pieces of coffer 2.1.2b and panelling fixed plate 2.1.2a, coffer
2.1.2b bonding crack is R-joining between;Top plate member 2.1.2 covers in wall mould 2.1.1 tops, top plate member 2.1.2 and wall mould 2.1.1
The splicing seams on top stitch for broken line;2.1.2b points of coffer is totally nine pieces of three kinds of forms, respectively forms the edge of four pieces of fillets
Plate, the panelling of four pieces of straight flanges and one piece of central panelling, blending bolt are connected with panelling fixed plate.
Casing external mold 2.2 is the outer cylinder bodies that are combined into of four pieces of tabular module 2.2.1, between adjacent flat tabular module 2.2.1
Splicing seams 2.2.3 be broken line seam, wherein opposite two pieces of tabular modules 2.2.1, two pieces of tabular modules 2.2.1 adjacent thereto
Splicing seams 2.2.3 be in toed-out shape;Groove core 2.3 is in the groove of opposite two pieces of tabulars module 2.2.1 upper ends;
The wall mould 2.1.1 of cabinet inner module 2.1 arc-shaped module 2.1.1a and tabular module 2.1.1b inner surface splicing seams
Both sides be provided with some groups of engaging lugs 3, be fastened by bolts splicing seams are closed.
The outside of casing external mold 2.2, the inner side of cabinet inner module 2.1 are provided with reinforcement, reinforcement and external mold in casing(2.1、
2.2)It is integrally welded, interior external mold(2.1、2.2)The both sides of adjacent block splicing seams are provided with some groups of engaging lugs, pass through bolt
Fastening is closed by splicing seams.
The upper surface of cabinet base 2.4 band annular boss, annular boss inner side and the lower end bit combination of cabinet inner module 2.1, are spelled
Seam is stitched for broken line, and with the lower end bit combination of casing external mold 2.2 on the outside of annular boss, splicing seams stitch for broken line, tight by bolt
It is Gu splicing seams are closed.
Case lid mould 1 is made up of case lid external mold 1.1, case lid muscle mould 1.2, case lid insert 1.4, case lid base 1.3;Case lid bottom
1.3 outside the boss of seat and the lower end bit combination of case lid external mold 1.1, splicing seams 1.5 are stitched for broken line, are fastened by bolts splicing seams
It is closed.
The cylinder that case lid external mold 1.1 is combined into for four pieces of arc-shaped module 1.1.2 and four pieces of tabular module 1.1.1, four pieces
Arc-shaped module 1.1.2 forms four fillets, and four pieces of tabular module 1.1.1 form four straight flanges;Spelling between adjacent block
Seam 1.5 is stitched for broken line, and the splicing seams 1.5 between wherein tabular module 1.1.1 and adjacent two pieces of arc-shaped modules 1.1.2 are in
Toed-out shape, it is easy to tabular module 1.1.1 outwards to deviate from.
The both sides of the arc-shaped module 1.1.2 of case lid external mold 1.1 and tabular module 1.1.1 outer surfaces splicing seams 1.5 are set
Some groups of engaging lugs 3 are equipped with, are fastened by bolts splicing seams are closed.
Case lid insert 1.4 includes four pieces of cube inserts, and cube insert is respectively embedded in corresponding to tabular module 1.1.1
In inserting slot.
Opposite two pieces of tabulars external mold 1.1.1 upper ends set up two groups of muscle moulds 1.2, and two groups of muscle moulds 1.2 are with being arranged on outside case lid
Ear on the outer surface of mould 1.1 is bolted to connection.
Embodiment 2:A kind of steel of concrete box shaped container pours the assemble method of mould, and box mold 2 makes in assembling
With boatswain chair, handling stand, I-shaped suspender;Boatswain chair is respectively provided with two cylindrical hangers on opposite two sides, as to case
The lifting of mould 2;Stand is loaded and unloaded as mould support support, is easy to wall mould 2.1.1 to be connected when assembling to wall mould 2.1.1 bottoms
Bolt fastens;Four arm terminations of I-shaped suspender are fixed with four steel wire ropes, other end strip wire ring of restricting, by steel wire during lifting
For snare on big boatswain chair hanger, suspender center sets suspension ring, for being interlocked with travelling crane hook.
Comprise the following steps:
First, the number of assembling steps of box mold 2:
(1)Box mold base 2.4 is sling with I-shaped suspender and is placed on boatswain chair;
(2)By 2.1 4 pieces of arc-shaped module 2.1.1a of cabinet inner module with base boss inner side and positioning finger setting, case is placed in
Body base 2.4, four pieces of tabular module 2.1.1b are placed in cabinet base 2.4, with arc-shaped module 2.1.1a splits, use bolt
Engaging lug on adjacent block is interconnected and fixed;
(3)Panelling fixed plate 2.1.2a is placed on stand, and coffer 2.1.2b combination is face-up, by nine pieces of tops
Plate panelling 2.1.2b is placed on panelling fixed plate 2.1.2a, and blending bolt is fixed, and top plate member 2.1.2 is covered in into wall mould 2.1.1
Top;
(4)Wall mould 2.1.1, top plate member 2.1.2, cabinet base 2.4 forming surface on coat releasing agent;
(5)The forming surface of outside the enclosure mould 2.2 coats releasing agent, by the module of two pieces of narrower widths with the outside of base boss and
Finger setting is positioned, base is placed in, is connected with bolt and cabinet base 2.4, two pieces of larger modules of width are placed in casing
The module split of base 2.4 and two pieces of narrower widths, the splicing seams between adjusting module, will be connected with bolt between adjacent block
Ear is connected, and casing external mold 2.2 and cabinet base 2.4 are connected.
2nd, case lid mould assembles:
(1)By 1.1 4 pieces of arc-shaped module 1.1.2 of case lid external mold with base boss outside and positioning finger setting, case is placed in
Cover base 1.3, four pieces of tabular module 1.1.1 are placed in case lid base 1.3, will with bolt with arc-shaped module 1.1.2 splits
Engaging lug connection on adjacent block is preliminary fixed, adjusting module forming surface to consistent, fastening bolt;
(2)Cube insert is embedded in four pieces of tabular module 1.1.1 inserting slot;
(3)The coating release agent on mould cavity surface;
(4)By two groups of framves of muscle mould 1.2 in opposite two pieces of tabulars external mold 1.1.1 upper ends, with being arranged on outside case lid external mold 1.1
Ear on surface is bolted fixation.
Embodiment 3:A kind of steel of concrete box shaped container pours the method for dismounting of mould, and box mold 2 removes in dismantling
Big, the handling stand that is used in being assembled using box mold 2, outside I-shaped suspender, also it is used as mould using roll-over table, roll-over table
Overall 90 ° and 180 ° upsets during dismounting.
Comprise the following steps:
First, box mold is dismantled:
(1)Remove the fixing bolt of groove core 2.3 and casing external mold 2.2, removal groove core;
(2)Box mold is sling by boatswain chair with I-shaped suspender, is placed in roll-over table, overturns 90 °;
(3)Connecting bolt between each module of cabinet inner module is removed;
(4)Roll-over table overturns 90 ° again;
(5)Box mold is sling by boatswain chair with I-shaped suspender, is placed in ground;
(6)Remove cabinet base 2.4 and the connecting bolt of casing external mold 2.2, removal base, sequentially removal wall mould 2.1.1, edge
Plate fixed plate 2.1.2a, coffer 2.1.2b;
(7)Connecting bolt between dismounting casing external mold module, removal casing external mold 2.2.
2nd, case lid mould release:
(1)Remove the connecting bolt between case lid muscle mould 1.2 and case lid external mold 1.1, two groups of case lid muscle moulds 1.2 of removal;
(2)The connecting bolt between case lid external mold 1.1 and case lid base 1.3 is removed, case lid external mold 1.1 is sling, unloads nowel
Cover base 1.3;
(3)Case lid mould 1 is put to workbench, draws off 4 inserts;
(4)Connecting bolt between the module of case lid external mold 1.1 is removed, sequentially removal external mold.
3rd, the cleaning of rear mold is dismantled:
With perching knife and brass wire brush to mating surface cleaning polishing between the module forming face and module after dismounting.
Claims (9)
1. a kind of steel of concrete box shaped container pours mould, including casing, case lid mould;
Box mold is made up of cabinet inner module, casing external mold, groove core and cabinet base, in casing between external mold and cabinet base
Space forms mold cavity;It is characterized in that cabinet inner module is made up of wall mould and top plate member, wall mould is four pieces of arc-shaped modules
The cylinder being combined into four pieces of tabular modules, four pieces of arc-shaped module compositions, four fillets, four pieces of tabular module compositions four
Straight flange;Splicing seams between adjacent block stitch for broken line, the wherein spelling between tabular module and adjacent two pieces of arc-shaped modules
Seam is in interior splayed;Top plate member is made up of some pieces of coffers and panelling fixed plate, and bonding crack is oblique between coffer
Seam;Top plate member covers in wall die tip, and top plate member and the splicing seams of wall die tip stitch for broken line;Casing external mold is four pieces of flat boards
The outer cylinder body that shape module is combined into, the splicing seams between adjacent flat tabular module are broken line seam, wherein opposite two pieces of tabular modules
The splicing seams of two pieces of tabular modules adjacent thereto are in toed-out shape;Groove core is embedded in the groove of opposite two pieces of tabular modules upper end
It is interior;
Case lid mould is made up of case lid external mold, case lid muscle mould, case lid insert, case lid base;Case lid base boss outside and case lid
External mold lower end bit combination, splicing seams are stitched for broken line, are fastened by bolts splicing seams are closed.
2. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that coffer
It is divided into totally nine pieces of three kinds of forms, respectively four pieces of panellings with round edge, four pieces of panellings with straight flange and one piece of central panelling structure
Into blending bolt is connected with panelling fixed plate.
3. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that cabinet inner module
The arc-shaped module of wall mould is provided with some groups of engaging lugs with the both sides of tabular module inner surface splicing seams, is fastened by bolts
Splicing seams are closed.
4. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that casing external mold
Reinforcement is provided with the inside of outside, cabinet inner module, reinforcement is integrally welded with module, the both sides of two pieces of adjacent block splicing seams
Some groups of engaging lugs are provided with, are fastened by bolts splicing seams are closed.
5. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that cabinet base
Upper surface band annular boss, annular boss inner side and cabinet inner module lower end bit combination, splicing seams are that broken line stitches, outside annular boss
Side and casing external mold lower end bit combination, splicing seams are stitched for broken line, are fastened by bolts splicing seams are closed.
6. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that case lid external mold
The cylinder being combined into for four pieces of arc-shaped modules and four pieces of tabular modules, four pieces of arc-shaped module compositions, four fillets, four pieces flat
Four straight flanges of tabular module composition;Splicing seams between adjacent block stitch for broken line, wherein tabular module and adjacent two pieces of circles
Splicing seams between arcuation module are in toed-out shape, are easy to tabular module outwards to deviate from.
7. a kind of steel of concrete box shaped container according to claim 6 pours mould, it is characterised in that case lid external mold
The both sides of arc-shaped module and tabular module outer surface splicing seams be provided with some groups of engaging lugs, being fastened by bolts to spell
Seam is closed.
8. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that case lid insert
Including four pieces of cube inserts, cube insert is embedded in corresponding to tabular module in inserting slot respectively.
9. a kind of steel of concrete box shaped container according to claim 1 pours mould, it is characterised in that case lid mould
Opposite two pieces of tabular external molds upper end set up two groups of muscle moulds, two groups of muscle moulds pass through with the ear being arranged on case lid external mold outer surface
Bolt is fixedly connected.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107116667A (en) * | 2017-03-27 | 2017-09-01 | 江苏宝宸净化设备股份有限公司 | A kind of steel of concrete box shaped container pours mould and its assembly and disassembly method |
CN110722665A (en) * | 2019-10-23 | 2020-01-24 | 吕磊 | Green's building templates |
-
2017
- 2017-03-27 CN CN201720299276.3U patent/CN207088132U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107116667A (en) * | 2017-03-27 | 2017-09-01 | 江苏宝宸净化设备股份有限公司 | A kind of steel of concrete box shaped container pours mould and its assembly and disassembly method |
CN110722665A (en) * | 2019-10-23 | 2020-01-24 | 吕磊 | Green's building templates |
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