CN207071953U - A kind of controllable cutting apparatus in track - Google Patents

A kind of controllable cutting apparatus in track Download PDF

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Publication number
CN207071953U
CN207071953U CN201720733557.5U CN201720733557U CN207071953U CN 207071953 U CN207071953 U CN 207071953U CN 201720733557 U CN201720733557 U CN 201720733557U CN 207071953 U CN207071953 U CN 207071953U
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China
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infrared
external reflection
cutting
ultrasonic wave
stepper motor
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Expired - Fee Related
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CN201720733557.5U
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Chinese (zh)
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华巧波
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Jiangxi Xinhengfeng Plastic Industry Co ltd
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Individual
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Abstract

A kind of controllable cutting apparatus in track, default cutting line is installed on material to be cut and is equipped with infrared external reflection band, infrared external reflection band is connected with the infrared launcher in infrared automatic alignment apparatus and infrared external reflection reception device, the positioning infrared ray sent from infrared automatic alignment apparatus cuts being reflected into infrared external reflection reception device of infrared external reflection band on material by band, infrared external reflection reception device receives infrared reflectance signal, the positioning for illustrating ultrasonic wave cutting knife is accurate, control device starts to send order to each stepper motor and ultrasonic wave lifting bar after receiving signal, cutting starts;Infrared external reflection reception device in such as infrared automatic positioning equipment does not receive infrared ray, then illustrates that the positioning of ultrasonic wave cutting knife is forbidden, it is impossible to cut.Because the infrared external reflection band on material to be cut is laid along default cutting line, it can reflect the accurate location for treating cutting line exactly, offer reference is accurately positioned for ultrasonic wave cutting knife, avoids material waste and the material loss to be cut caused by cutting knife positioning is inaccurate.

Description

A kind of controllable cutting apparatus in track
Technical field
It the utility model is related to a kind of cutting means, the controllable textile cutting means in more particularly to a kind of track.
Background technology
Leather and fur products is using the epidermis of animal class, fur as major ingredient, is fabricated to plastics, textile, rubber etc. for auxiliary material Product general name.With the development of modern science and technology and the continuous improvement of the people's lives level of consumption, consumers in general are to case The demand of the leather and fur products such as bag, leather shoes, furniture, automotive trim increasingly increases, while the quality pursuit to leather and fur products also exists Generation great variety.In order to meet increasingly to brag about now the market of individual needs, leather and fur products is also more single from past kind One, color is simply produced in enormous quantities till now to diversification of varieties, style fashion-orientation, quality high-endization, the small quantities of quantization of production Mode development.Leather cutting is a crucial process in leather and fur products processing process, and conventional leather cutter makees complete Using artificial knife cut out or it is simple and mechanical auxiliary punching the methods of complete, these leather cutting modes there is cut it is of low quality, Labor strength is big, Cultivar replacing is slow, needs largely cut template or cutting die, added value of product are low and low production efficiency The shortcomings of lower, demand of the consumer to leather and fur products is had a strong impact on.With the rapid development of computer technology, people are calculating Machine technology is combined with leather and fur products processing technology, generates leather cutting NC system of machining, the customer service in certain degree Conventional leather cuts the shortcomings that technique.Leather cutting digital control system can shorten the lead time of new product, accelerate product more New speed, product processing quality is improved, improve production efficiency, reduce production cost, be that product improves in leather and fur products processing enterprise Quality, the effective tool for strengthening the market competitiveness.
The combination of computer technology and textile industry has been passed by nearly half a century, is designed from initial simple computers model With put a yard discharge development, to having more ripe, integrated, intelligent big System Development that function is more perfect now.It is external The major company for setting foot in tailoring has just started development in terms of leather substance numerical control cutting very early, has developed into intelligence Change and integrated CNC integrated system.Wherein represent several grand dukes of the international advanced Development Level of existing leather cutting system Department is mainly:U.S.'s lattice primary (GERBRE) company, the cutting system of the said firm is primarily focused on Leather Processing Machine, and is occupied The nearly more than half market share of the existing cutting system in China;France makes every effort to overcome (LECTAR) company, the cutting system main sides of the said firm Garment machinery is overweighted, the cutting system made every effort to overcome at present accounts for the share in the high-end cutting market nearly 35% in China;German Humantec, As the specialized company of leather cutting system, the automation for being directed generally to automotive seat, interior trim, furniture and industrial textile industry is set It is standby to develop and sell;The high bird of Japan, the day be found in 1956, specialize in exploitation, produced high-end automated production equipment This Takau Corp., started to develop automatic cutting system in 1989, and form a series of high speeds, high-precision of oneself Automatic cutting system product;German Esther(assist)Company etc..The leather cutting system PLH systems that Lectra releases Row, it is to aim at the small lot production of leather and fur products and special user's footwear market and design, can is that enterprise saves 15%-20% Leather dosage and 40% labour, the set system leather can be scanned, and according to leather shape, required model shape Automatic discharge is carried out etc. information, is finally cut according to discharge result.The system has powerful typesetting function, can carry significantly High leather utilization rate, it is adapted to the specialty cuts of first-class corium etc..
The leather automatic cutting system of foreign countries is made a general survey of, having formd a series of has visualization, intelligent, automation more Function integrates big system.These big systems are often furnished with scanning system, can realize the information gathering to live leather knot, be simultaneously System has powerful Automatic Typesetting software, can carry out typesetting to leather cutting according to scanning information, improve stock utilization, Simultaneously possess advanced hardware mechanical structure, can at a high speed, automation cutting accurately is carried out to leather.Meanwhile also because These big system integrations it is powerful, costly, many systems must be equipped with the software of itself to system price, and these are soft The upgrading of part uses and the after-sales service of equipment also has certain difficulty at home.Therefore these big systems are for domestic most For small business, it is unable to reach.
With the fast development of China's economy, in order to adapt to the Economic Development Mode of the marketization, many medium-sized and small enterprises Proceed by equipment to improve and update, more automation equipments turn into the selection of more and more enterprises.This also promotes more Enterprise and mechanism are studied and produced to automation equipment.But due to falling behind state in the research and development of domestic numerical control tailoring technique Border advanced level is a lot so that the leather automation cutting system with full independent intellectual property right is few, Shanghai and hawk electromechanics section The automatic cutting system of skill is that existing leather cutting machine with the domestic automation cutting system of preferable function uses dual-projection Instrument typesetting, the utilization rate of fabric, Double-head cutting mechanism are improved by masterplate discharge, discharge, cutting are carried out simultaneously, production efficiency It is higher, but the system cutting or have limitation for color printing leather.The leather industry adjusted by structure optimization, is established The basis of leather industry development, with further going deep into for reform, there is the market that the Chinese leather industry of powerful body life power faces Potentiality are huge, while there is also in place of some shortcomings, are included in processing and manufacturing link.The improvement of leather and fur products process technology It is the basis of whole industry progress.Microelectric technique, automated information processing, the development of motor technology and electronic computer, Manufacturing automation direction has been promoted to develop.Therefore, it is necessary to develop a kind of cutting means with height compactness.For coloured silk The development of the automatic cutting system of leather is printed, certainly will be closely related with the development of machine vision.
It is although domestic because industrial automatization not yet reaches Foreign Advanced Lerel, machine vision answering in manufacturing industry It is not high with degree.But as the company of the aftermarket products such as production camera, camera lens, light source is more and more, technology is become better and better, So that the machine vision basic fittings price such as camera is more and more lower, to automation demanding and production in simultaneous manufacturing industry The raising of managerial skills requirement, China constantly rise to the demand of machine vision, application technology of the machine vision in manufacturing industry Increasingly tend to be ripe extensive.Therefore machine vision applications in numerical control tailoring technique, current leather cutting system is turned into certainly The heat subject of dynamicization technology upgrading is also the trend for realizing leather automation tailoring technique.
At present, the cutting equipment that can be cut automatically is a lot, still, occurs unavoidably in cutting process and cuts The situation of mistake is cut, but currently there are no can avoid the occurrence of the machine of miscut completely, therefore, it is necessary to develop one kind Cutting equipment with higher serious forgiveness.
Utility model content
It is controllable that the purpose of this utility model is to provide a kind of track, such as runs into actual cutting line and design cutting line not phase Symbol can be with the textile cutting means of autostop.
To achieve the above object, the utility model adopts the following technical scheme that:A kind of controllable cutting apparatus in track, including bottom Seat, base top installation portal frame, support and control device, the first stepper motor, the first step are installed in the top side of portal frame The output shaft of stepper motor installs the first screw mandrel, the top opposite side installation bearing of portal frame, and the outer ring of bearing is connected with portal frame, The inner ring of bearing connects the first screw mandrel, and the first nut, the bottom mounting and fixing support of the first nut, fixed mount are installed on the first screw mandrel Upper installation ultrasonic wave cutting knife and infrared automatic alignment apparatus, ultrasonic wave cutting knife arrive upside down, the infrared automatic alignment apparatus Including infrared launcher, infrared external reflection receiving device and optoelectronic switch;Slide rail is installed on support, sliding block is installed on slide rail, Mounting plate on sliding block, ultrasonic wave is installed in fixed plate and plays vibration plate, ultrasonic wave rises and lays material to be cut on vibration plate, to be cut Cut and be equipped with infrared external reflection band by default cutting line on material upper surface, infrared external reflection band with infrared automatic alignment apparatus Infrared launcher and infrared external reflection receiving device it is relative;The sidepiece of support installs the second stepper motor, the second stepper motor Output shaft on the second screw mandrel is installed, straight line where the second screw mandrel is vertical with the first screw mandrel place straight line, is installed on the second screw mandrel Nut, nut are connected with fixed plate;The output end of control device and the first stepper motor, the second stepper motor, ultrasonic wave cutting knife Connection, the input of control device connect with infrared automatic alignment apparatus;The top of portal frame is installed by the second guide rod, fixed mount Sidepiece the first fixing pipe is installed, the first fixing pipe is enclosed on the second guide rod, and the first fixing pipe can be slided on the second guide rod It is dynamic.
In the utility model, several contiguous blocks are installed in the bottom of base, and screwed hole, screwed hole are opened up in the middle part of contiguous block Interior installation screw rod, the lower end installation cushion block of screw rod.
In the utility model, the bottom installation slipmat of cushion block.
By using above-mentioned technical proposal, the technique effect that the utility model is reached is:The utility model can be realized Accurate measurement to advanced textile, the textile face material cut by cutting apparatus of the present utility model cut going out for fault It is existing.The coordinate that the utility model is specified using driving stepper motor ultrasonic wave cutting knife according to design cutting line reaches the position specified Put, the mode that ultrasonic heat is cut is carried out the production that fabric is cut, ultrasonic wave cutting knife blade processing dimension is fine, greatly improves The cutting accuracy of fabric.First stepper motor of the present utility model can be driven by the cooperation of the first nut and the first screw mandrel X direction of the ultrasonic wave cutting knife along space is moved, and the second stepper motor of the present utility model can pass through the second screw mandrel and nut Coordinate and drive cloth to be moved along space y directions, the first stepper motor and the cooperation of the second stepper motor can be with convenience for ultrasonic ripple cutting knifes Default arbitrary region on cloth can be cut to, so as to conveniently cut out various required pieces of cloth.The utility model Control device can control the operation of the first stepper motor, the second stepper motor, ultrasonic wave cutting knife.Bearing of the present utility model can To make the first screw mandrel more stable while facilitating the first screw mandrel to run.There is control core in control device of the present utility model Piece, above-mentioned calculation formula is entered into the control chip of control device, control device controls the first stepping by control chip Motor and the second stepper motor carry out mapping.The default cutting line laying of the utility model installation in advance on material to be cut There is infrared external reflection band, infrared external reflection band is received with the infrared launcher in infrared automatic alignment apparatus and infrared external reflection and filled Connection is put, the positioning infrared ray sent from infrared automatic alignment apparatus cuts the anti-of the infrared external reflection band on material by band The infrared external reflection reception device entered in infrared automatic alignment apparatus is penetrated, infrared external reflection reception device receives infrared external reflection letter Number, the positioning for illustrating ultrasonic wave cutting knife is accurate, i.e. infrared automatic alignment apparatus gives the correct signal output of this positioning The input of control device, control device start to think that each stepper motor and ultrasonic wave lifting bar is sent after obtaining this signal The order of start-up operation, cutting start;Come if the infrared external reflection reception device in infrared automatic positioning equipment is not received by The infrared ray for cutting and reflecting and on material is carried, then illustrates that the positioning of ultrasonic wave cutting knife is forbidden, it is impossible to cut, provide prompting Or alarm, remind worker to be adjusted machinery equipment.Because the infrared external reflection band on material to be cut is along default What cutting line was laid, be ultrasonic wave cutting knife where it can reflect the accurate location for treating cutting line exactly therefore Offer accurately reference is provided, avoids material waste and the material damage to be cut caused by cutting knife positioning is inaccurate Lose.The utility model also has the advantages of simple for structure compact, manufacturing cost is cheap and easy to use.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model embodiment.
In figure, 1, base, 2, portal frame, 3, support, 4, control device, the 5, first stepper motor, the 6, first screw mandrel, 7, axle Hold, the 8, first nut, 9, fixed mount, 10, ultrasonic wave cutting knife, 11, infrared automatic alignment apparatus, 12, slide rail, 13, sliding block, 14, Fixed plate, 15, ultrasonic wave play vibration plate, 16, material to be cut, the 17, second stepper motor, the 18, second screw mandrel, 19, nut, 20, Second guide rod, the 21, first fixing pipe.
Embodiment
For the technical characterstic for illustrating this programme can be understood, below by an embodiment, and its accompanying drawing is combined, it is right This programme is illustrated.
To achieve the above object, the utility model adopts the following technical scheme that:A kind of controllable cutting apparatus in track, wrap bottom 1 The first stepper motor 5 is installed in seat, the top of base 1 installation portal frame 2, support 3 and control device 4, the top side of portal frame 2, The output shaft of first stepper motor 5 installs the first screw mandrel 6, the top opposite side installation bearing 7 of portal frame 2, the outer ring of bearing 7 with Portal frame 2 connects, and the inner ring of bearing 7 connects the first screw mandrel 6, and the first nut 8, the bottom of the first nut 8 are installed on the first screw mandrel 6 Mounting and fixing support 9, ultrasonic wave cutting knife 10 and infrared automatic alignment apparatus 11, the cutter head of ultrasonic wave cutting knife 10 are installed on fixed mount 9 Down, the infrared automatic alignment apparatus 11 includes infrared launcher, infrared external reflection receiving device and optoelectronic switch;Support Slide rail 12 is installed on 3, sliding block 13 is installed on slide rail 12, mounting plate 14 on sliding block 13, ultrasonic wave is installed in fixed plate 14 Vibration plate 15 is played, ultrasonic wave rises and material 16 to be cut is laid on vibration plate 15, is spread on the upper surface of material 16 to be cut by default cutting line Provided with infrared external reflection band, infrared external reflection band connects with the infrared launcher in infrared automatic alignment apparatus 11 and infrared external reflection It is relative by device;The sidepiece of support 3 installs the second stepper motor 17, and the second screw mandrel is installed on the output shaft of the second stepper motor 17 18, the place straight line of the second screw mandrel 18 is vertical with the place straight line of the first screw mandrel 6, on the second screw mandrel 18 install nut 19, nut 19 with Fixed plate 9 connects;The output end of control device 4 is connected with the first stepper motor 5, the second stepper motor 17, ultrasonic wave cutting knife 10 Connection, the input of control device 4 and infrared automatic alignment apparatus 11 connect;The second guide rod 20 is installed on the top of portal frame 2, The sidepiece of fixed mount 9 installs the first fixing pipe 21, and the first fixing pipe 21 is enclosed on the second guide rod 20, and the first fixing pipe 21 can be Slided on second guide rod 20.
In the utility model, several contiguous blocks are installed in the bottom of base 1, and screwed hole, screw thread are opened up in the middle part of contiguous block Screw rod, the lower end installation cushion block of screw rod are installed in hole.
In the utility model, the bottom installation slipmat of cushion block.
The utility model can realize the accurate measurement to advanced textile, be cut by cutting apparatus of the present utility model Textile face material cut the appearance of fault.The utility model is cut using driving stepper motor ultrasonic wave cutting knife according to design The coordinate that line is specified reaches the position specified, and the mode that ultrasonic heat is cut is carried out the production that fabric is cut, ultrasonic wave cutting knife Blade processing dimension is fine, substantially increases the cutting accuracy of fabric.First stepper motor of the present utility model can pass through The cooperation of one nut and the first screw mandrel drives x direction of the ultrasonic wave cutting knife along space to move, the second stepping electricity of the present utility model Machine can drive cloth to be moved along space y directions by the cooperation of the second screw mandrel and nut, the first stepper motor and the second stepping Motor, which coordinates, can be cut to default arbitrary region on cloth with convenience for ultrasonic ripple cutting knife, each so as to conveniently cut out Pieces of cloth required for kind.Control device of the present utility model can control the first stepper motor, the second stepper motor, ultrasonic wave cutting knife Operation.Bearing of the present utility model can make the first screw mandrel more stable while facilitating the first screw mandrel to run.This practicality There is control chip in new control device, above-mentioned calculation formula is entered into the control chip of control device, control dress Put and control the first stepper motor and the second stepper motor to carry out mapping by control chip.The utility model is in thing to be cut The default cutting line of installation is equipped with infrared external reflection band in advance on material, infrared external reflection band with it is red in infrared automatic alignment apparatus Outer emitter connects with infrared external reflection reception device, and the positioning infrared ray sent from infrared automatic alignment apparatus passes through band and cut out The infrared external reflection reception device being reflected into infrared automatic alignment apparatus of the infrared external reflection band on material is cut, it is infrared anti- Penetrate reception device and receive infrared reflectance signal, the positioning for illustrating ultrasonic wave cutting knife is accurate, i.e. infrared automatic alignment apparatus By input of the correct signal output of this positioning to control device, control device obtains starting after this signal thinking each Stepper motor and ultrasonic wave lifting bar send the order of start-up operation, and cutting starts;It is if red in infrared automatic positioning equipment External reflectance reception device is not received by reflects the infrared ray come to carry to cut on material, then illustrates the positioning of ultrasonic wave cutting knife It is inaccurate, it is impossible to be cut, provide prompting or alarm, remind worker to be adjusted machinery equipment.Due to material to be cut On infrared external reflection band laid along default cutting line, therefore, it can exactly reflect and treat cutting line Where accurate location, offer accurately reference is accurately positioned for ultrasonic wave cutting knife, avoids causing because cutting knife positioning is inaccurate Material waste and material to be cut loss.The utility model also has compact, manufacturing cost simple for structure cheap and used The advantages of easy.

Claims (3)

1. a kind of controllable cutting apparatus in track, it is characterised in that including base, base top installation portal frame, support and control The first stepper motor is installed in device, the top side of portal frame, and the output shaft of the first stepper motor installs the first screw mandrel, portal frame Top opposite side installation bearing, the outer ring of bearing is connected with portal frame, inner ring the first screw mandrel of connection of bearing, on the first screw mandrel First nut is installed, the bottom mounting and fixing support of the first nut, ultrasonic wave cutting knife and infrared automatic alignment dress are installed on fixed mount Put, ultrasonic wave cutting knife arrives upside down, and the infrared automatic alignment apparatus includes infrared launcher, infrared external reflection receiving device And optoelectronic switch;Slide rail is installed on support, sliding block is installed on slide rail, mounting plate on sliding block, is provided with fixed plate super Sound wave plays vibration plate, and ultrasonic wave rises and lays material to be cut on vibration plate, is equipped with material upper surface to be cut by default cutting line Infrared external reflection band, infrared external reflection band and the infrared launcher and infrared external reflection receiving device in infrared automatic alignment apparatus Relatively;The sidepiece of support installs the second stepper motor, and the second screw mandrel, the second screw mandrel institute are installed on the output shaft of the second stepper motor It is vertical with straight line where the first screw mandrel in straight line, nut is installed, nut is connected with fixed plate on the second screw mandrel;Control device it is defeated Go out end to be connected with the first stepper motor, the second stepper motor, ultrasonic wave cutting knife, the input of control device and infrared automatic alignment Device connects;The second guide rod is installed on the top of portal frame, and the sidepiece of fixed mount installs the first fixing pipe, and the first fixing pipe is enclosed on On second guide rod, the first fixing pipe can be slided on the second guide rod.
2. the controllable cutting apparatus in track according to claim 1, it is characterised in that:The bottom of base is installed by several connections Block, opens up screwed hole in the middle part of contiguous block, installation screw rod in screwed hole, the lower end installation cushion block of screw rod.
3. the controllable cutting apparatus in track according to claim 2, it is characterised in that:The bottom installation slipmat of cushion block.
CN201720733557.5U 2017-06-22 2017-06-22 A kind of controllable cutting apparatus in track Expired - Fee Related CN207071953U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720733557.5U CN207071953U (en) 2017-06-22 2017-06-22 A kind of controllable cutting apparatus in track

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Application Number Priority Date Filing Date Title
CN201720733557.5U CN207071953U (en) 2017-06-22 2017-06-22 A kind of controllable cutting apparatus in track

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108748333A (en) * 2018-03-29 2018-11-06 李培培 A kind of solar panels cutter device for solar energy manufacture
CN108942501A (en) * 2018-08-31 2018-12-07 东莞市银泰玻璃有限公司 A kind of bend glass grinding device and its polishing process
CN112720652A (en) * 2020-12-14 2021-04-30 广东速帕尔机械科技有限公司 Full-automatic flexible cutting center with positioning structure
CN114589815A (en) * 2022-05-07 2022-06-07 泉州迪特工业产品设计有限公司 Stone cutting device and working method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108748333A (en) * 2018-03-29 2018-11-06 李培培 A kind of solar panels cutter device for solar energy manufacture
CN108942501A (en) * 2018-08-31 2018-12-07 东莞市银泰玻璃有限公司 A kind of bend glass grinding device and its polishing process
CN112720652A (en) * 2020-12-14 2021-04-30 广东速帕尔机械科技有限公司 Full-automatic flexible cutting center with positioning structure
CN114589815A (en) * 2022-05-07 2022-06-07 泉州迪特工业产品设计有限公司 Stone cutting device and working method thereof

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20190820

Address after: 344400 Rich District of Yihuang County Industrial Park, Fuzhou City, Jiangxi Province

Patentee after: Jiangxi Xinhengfeng Plastic Industry Co.,Ltd.

Address before: 323000 Zhejiang City, Lishui Province, Liandu Lighthouse Village, No. 1, layer 139, three

Patentee before: LISHUI FEITIANREN MACHINERY DESIGN Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180306