CN207071478U - A kind of bar code identifies workpiece automatic spraying system - Google Patents
A kind of bar code identifies workpiece automatic spraying system Download PDFInfo
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- CN207071478U CN207071478U CN201720825166.6U CN201720825166U CN207071478U CN 207071478 U CN207071478 U CN 207071478U CN 201720825166 U CN201720825166 U CN 201720825166U CN 207071478 U CN207071478 U CN 207071478U
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- bar code
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- paint
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Abstract
The utility model discloses a kind of bar code to identify workpiece automatic spraying system, including pipeline(15), PLC(12), and respectively with PLC(12)Connected touch panel unit(3), bar code scan component(4), hairbrush dedusting robot(5), flame treatment machine people(6), finish paint paint mixing system(7), finish paint robot(8), varnish robot(9)With varnish paint mixing system(10), various production informations corresponding to spray piece are compiled into corresponding bar code, transmitted after being read with code reader to PLC(12), PLC(12)Above-mentioned paint mixing system is controlled to call default paint, PLC controls above-mentioned robot to call default instruction to carry out operation to the spray piece on pipeline 15 respectively.Various production informations corresponding to spray piece are compiled into bar code in the utility model, transmitted after being read with code reader to PLC, PLC control machines people calls suitable program, and PLC control paint mixing systems call suitable paint, realize full automatic productive target.
Description
Technical field
The utility model, which belongs to, is related to paint spraying field, and in particular to a kind of bar code identifies workpiece automatic spraying system.
Background technology
Modern spraying coating line completes the works such as hairbrush dedusting, flame treatment, finish paint spraying, varnish spraying using multiple robots
Sequence, different spray pieces or different colors need different robot programs, and paint mixing system is also required to provide different shaped
Number paint to robotic spray gun.
Currently used spraying line control method is that operator selects robot program and selection color of paint by hand, or
Person is improved to operator and selects robot program and selection color of paint on the touchscreen.Both schemes, all rely on operator
To the familiarity of Product Process, once selection mistake, will cause serious quality problems, cause product rejection, automate journey
Spend low.
Utility model content
Goal of the invention:In order to overcome the deficiencies in the prior art, it is high that the utility model provides a kind of automaticity
Bar code identification workpiece automatic spraying system.
Technical scheme:In order to solve the above technical problems, a kind of bar code identification workpiece provided by the utility model sprays automatically
System, including pipeline, PLC, and touch panel unit, bar code scan component, the hairbrush dedusting machine being connected respectively with PLC
People, flame treatment machine people, finish paint paint mixing system, finish paint robot, varnish robot and varnish paint mixing system, by spray piece pair
The various production informations answered are compiled into corresponding bar code, are transmitted after being read with code reader to programmable logic controller (PLC)(Following letter
Claim PLC), the default paint of PLC control paint mixing system calling, the above-mentioned default instruction of robot calling of PLC controls is respectively to defeated
Spray piece in line sending carries out operation.
Further, the pipeline includes rising passway, decline passway and lower part area.
Further, the touch panel unit includes touch-screen shell, installed in touch-screen outer casing frontispiece touch-screen.
Further, the touch-screen shell is arranged near piece uploading region.
Further, the bar code scan component includes lower cover, the barcode scanner inside lower cover, is connected with bolt
It is connected in lower upper part of the cover and covers, upper lid and lower cover forms a protective housing, and the lower lid is provided with a production technology card
Groove, production technology card face are printed with various creation data text informations, and production technology card back is pasted comprising production ginseng
Several bar codes, the barcode scanner scan production technology card back.
Further, the lower cover is arranged on touch-screen shell upper.
In the utility model, production technology card back is pasted with the bar coded sticker comprising production information.Use barcode scanning
Device connects PLC by PORT COM, reads production information and is sent to PLC.PLC is connected by PORT COM using touch-screen,
Manufacturing parameter is set by touch-screen, monitors production status, handles warning message.Machine is connected by communication module using PLC
People, robot call suitable program in good time according to PLC instruction.Control paint system is connected by communication module using PLC
System, paint mixing system is according to PLC instruction, the paint that supply is adapted in good time.
Beneficial effect:The utility model in terms of existing technologies, has advantages below:
1)Common scheme has multiple processes to rely on manual operation, and 8 processes are improved to perform automatically by the utility model,
So as to save manpower, human error is avoided.This programme has the advantages of easy to operate, automaticity is high.
2)The utility model is had not against artificial memory using bar code identification workpiece, need not be manually entered parameter.
Quality problems caused by eliminating human negligence and the hidden danger of product rejection loss.Quality is favorably improved, elimination is scrapped.
3)The utility model can realize the advanced management pattern such as billboard management and visualizing management, have reduce manpower,
The advantage of raising efficiency.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Fig. 2 is the utility model part-structure schematic diagram.
Fig. 3 is the utility model touch panel unit and bar code scan component positive structure schematic.
Fig. 4 is the utility model touch panel unit and bar code scan component reverse structure schematic.
Fig. 5 is contact screen information display figure.
Fig. 6 is that workflow is compared with the prior art figure in the utility model.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings.
As illustrated in fig. 1 and 2, in the present embodiment, the control system of automatic spraying coating line, which is formed, is:PLC 12 is as in control
The heart, touch panel unit 3, bar code scan component 4, hairbrush dedusting robot 5, flame treatment machine are respectively connecting to by signal wire
People 6, finish paint paint mixing system 7, finish paint robot 8, varnish robot 9 and varnish paint mixing system 10.PLC 12 sends control signal,
Control machine people's caller, control paint mixing system supply paint.
As shown in Figures 3 and 4, touch panel unit 3 with lower component by being formed:Touch-screen shell 31 is arranged near piece uploading region 1,
Touch-screen 32 installs the front of touch-screen shell 31, for display information and operation.
As shown in Figures 3 and 4, bar code scan component 4 with lower component by being formed:Lower cover 43 is arranged on touch-screen shell 31
Portion, barcode scanner 44 are arranged on inside lower cover 43, and upper lid 42 is bolted to the top of lower cover 43, form a containment vessel
Body.Production technology card(Front)41 are printed with various creation data text informations, production technology card(The back side)45 paste bag
Bar code 46 containing manufacturing parameter.
As shown in Figures 3 and 4, when production technology card face 41 being inserted into 43 neck of lower cover, barcode scanner 44 reads bar
Shape code, and PLC 12 is sent to, PLC 12 sends control signals to the flame treatment machine people 6 of hairbrush dedusting robot 5, finish paint
Robot 8, varnish robot 9, paint mixing system 7 and paint mixing system 10.
As shown in figure 5,(The information of screen interface is different also in protection domain)Touch-screen 32 produces picture composition such as
Under:Viewing area is followed successively by from left to right, from top to bottom:
Produce picture 50, bar code reading state 51, often production code member 52, extension quantity 53, production extension number 54, hairbrush dedusting
55th, flame treatment 56, finish paint spraying 57, varnish spraying 58, finish paint code name 59, varnish code name 60 and warning message 61.
When bar code is read successfully, the region of bar code reading state 51 shows " bar code is read successfully " prompt message, meanwhile, production
The region of product numbering 52 shows " the workpiece numbering that bar code includes " prompt message, often hangs the region of quantity 53 and shows that " bar code includes every
Hang piece count " prompt message, hairbrush dedusting 55, flame treatment 56, finish paint spraying 57, varnish spray 58 regions and shown respectively
" robot program's numbering that bar code includes " prompt message, finish paint code name 59, varnish code name 60 show that " bar code includes respectively
Paint code is numbered " prompt message.When pipeline 15 moves, several 54 regions display data is hung in production to be increased one by one, automatic meter
Calculate and display " hanging number to produce " prompt message, reminding employees produce according to plan.When system has abnormal occur, in alarm signal
Cease 61 regions and show " abnormal time of origin and failure-description " prompt message, reminding employees are fixed a breakdown in time, recover life
Production.
As shown in fig. 6, the technological process of the present embodiment is:Operator 2 inserts production technology card on bar code scan component 4
Piece 41, signal are transmitted to PLC 12, and PLC 12 transfers data to the display information of touch panel unit 3, and program code is issued
Robot and paint mixing system.Operator 2 hangs over workpiece on pipeline 15 in piece uploading region 1, and workpiece is moved to hair with pipeline 15
Brush the station of dirt robot 5, robot cleans the dust of workpiece surface according to option program.Workpiece is moved to successively with pipeline
Flame treatment machine people 6, finish paint robot 8, the station of varnish robot 9, it is respectively completed outer surface flame burn off batting, finish paint spray
Apply, varnish spraying process, finish paint paint mixing system 7 is that finish paint robot 8 provides paint, and varnish paint mixing system 10 is varnish robot
9 provide paint, and workpiece is delivered to oven by pipeline rising passway 11, after completing baking-curing, is moved from pipeline decline passway 13
Lower part area 14 is moved, operator 2 removes workpiece from pipeline 15, completes a production cycle.
Described above is only preferred embodiment of the present utility model, it should be pointed out that:For the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of bar code identifies workpiece automatic spraying system, it is characterised in that:Including pipeline(15), PLC(12), and respectively
With PLC(12)Connected touch panel unit(3), bar code scan component(4), hairbrush dedusting robot(5), flame treatment machine people
(6), finish paint paint mixing system(7), finish paint robot(8), varnish robot(9)With varnish paint mixing system(10), by spray piece pair
The various production informations answered are compiled into corresponding bar code, are transmitted after being read with code reader to PLC(12), PLC(12)Control above-mentioned
Paint mixing system calls default paint, and PLC controls above-mentioned robot to call default instruction respectively to the spraying on pipeline 15
Part carries out operation.
A kind of 2. bar code identification workpiece automatic spraying system according to claim 1, it is characterised in that:The pipeline 15
Including rising passway(11), decline passway(13)Piece uploading region(1)And lower part area(14).
A kind of 3. bar code identification workpiece automatic spraying system according to claim 2, it is characterised in that:The touch-screen group
Part(3)Including touch-screen shell(31), installed in touch-screen shell(31)Front touch-screen(32).
A kind of 4. bar code identification workpiece automatic spraying system according to claim 2, it is characterised in that:Outside the touch-screen
Shell(31)Installed in piece uploading region(1)Side.
A kind of 5. bar code identification workpiece automatic spraying system according to claim 1, it is characterised in that:The bar code scan
Component(4)Including lower cover(43), installed in lower cover(43)Internal barcode scanner(44), it is bolted to lower cover(43)On
The upper lid in portion(42), upper lid(42)And lower cover(43)Form a protective housing, the lower cover(43)It is provided with one and places production
Process chart(41)Neck, production technology card(41)Front print has various creation data text informations, production technology card
The piece back side(45)Paste the bar code for including manufacturing parameter(46), the barcode scanner(44)Scan production technology card back
(45).
A kind of 6. bar code identification workpiece automatic spraying system according to claim 5, it is characterised in that:The lower cover(43)
Installed in touch-screen shell(31)Top.
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CN201720825166.6U CN207071478U (en) | 2017-07-07 | 2017-07-07 | A kind of bar code identifies workpiece automatic spraying system |
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CN201720825166.6U CN207071478U (en) | 2017-07-07 | 2017-07-07 | A kind of bar code identifies workpiece automatic spraying system |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107671593A (en) * | 2017-10-26 | 2018-02-09 | 西安精雕软件科技有限公司 | A kind of carving machine automatic identification flexible processing method and system |
CN109351537A (en) * | 2018-12-20 | 2019-02-19 | 安徽华菱汽车有限公司 | A kind of workpiece painting line |
CN111299024A (en) * | 2018-12-25 | 2020-06-19 | 浙江大学台州研究院 | Detachable hanger identification system |
CN111841966A (en) * | 2020-07-17 | 2020-10-30 | 广东博智林机器人有限公司 | Spraying control method, spraying control device, spraying robot and spraying system |
CN114029196A (en) * | 2021-08-31 | 2022-02-11 | 杭州象限精密制造有限公司 | Method and system for applying RFID system to glue management and control |
-
2017
- 2017-07-07 CN CN201720825166.6U patent/CN207071478U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107671593A (en) * | 2017-10-26 | 2018-02-09 | 西安精雕软件科技有限公司 | A kind of carving machine automatic identification flexible processing method and system |
CN109351537A (en) * | 2018-12-20 | 2019-02-19 | 安徽华菱汽车有限公司 | A kind of workpiece painting line |
CN109351537B (en) * | 2018-12-20 | 2024-02-20 | 安徽华菱汽车有限公司 | Workpiece paint spraying production line |
CN111299024A (en) * | 2018-12-25 | 2020-06-19 | 浙江大学台州研究院 | Detachable hanger identification system |
CN111841966A (en) * | 2020-07-17 | 2020-10-30 | 广东博智林机器人有限公司 | Spraying control method, spraying control device, spraying robot and spraying system |
CN111841966B (en) * | 2020-07-17 | 2022-04-12 | 广东博智林机器人有限公司 | Spraying control method, spraying control device, spraying robot and spraying system |
CN114029196A (en) * | 2021-08-31 | 2022-02-11 | 杭州象限精密制造有限公司 | Method and system for applying RFID system to glue management and control |
CN114029196B (en) * | 2021-08-31 | 2022-12-02 | 杭州象限精密制造有限公司 | Method and system for applying RFID system to glue management and control |
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