CN207058029U - A kind of flat lamp assembly line - Google Patents
A kind of flat lamp assembly line Download PDFInfo
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- CN207058029U CN207058029U CN201721082199.2U CN201721082199U CN207058029U CN 207058029 U CN207058029 U CN 207058029U CN 201721082199 U CN201721082199 U CN 201721082199U CN 207058029 U CN207058029 U CN 207058029U
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Abstract
The utility model discloses a kind of flat lamp assembly line, including carrier jacking station, lamp door blowing station, diffusion sheet assembling station, light guide plate dyestripping station, assembling light guiding plate station, reflecting plate assembling station, foam assembling station, backboard assembling station, reason line station, screw prelock station, the screwed lock station, finished product rewinding station and carrier backflow station;Lamp door blowing station is located at the downstream of carrier jacking station, diffusion sheet assembling station is located at the downstream of lamp door blowing station, assembling light guiding plate station is located at the downstream of diffusion sheet assembling station, light guide plate dyestripping station is located at the upstream of assembling light guiding plate station, reflecting plate assembling station is located at the downstream of assembling light guiding plate station, foam assembling station is located at the downstream of reflecting plate assembling station, and backboard assembling station is located at the downstream of foam assembling station.The utility model improves the automaticity and assembly precision of flat lamp production line, reduces hand labor intensity, realizes quick, the efficient, production of high quality.
Description
Technical field
The utility model belongs to flat lamp production equipment technology, more particularly to a kind of flat lamp assembly line.
Background technology
Flat lamp has the advantages that efficient, energy-saving and environmental protection, and the wherein species of flat lamp is also quite various, including lamp tube type,
Bulb-type, lamp bead formula etc., no field is respectively applied to according to the variety classes of flat lamp, therefore, people cause at present
Power is in the research and extension of flat lamp.
The assembly working of existing flat lamp is completed by streamline man-made assembly, per procedure by several assembling workers
It is responsible for assembling, after completing a procedure, next process is reached by conveyer belt and assembled, until completes.Therefore need to provide
Substantial amounts of manpower, production cost is high, and manual operation speed is slower, and long-term production is easily tired out, and production efficiency is low, because
How quickly, efficiently, in high quality this, produce, assembling flat lamp needs to solve the problems, such as the production of current plane lamp.
Utility model content
Mainly solving the technical problems that providing a kind of flat lamp assembly line, raising flat lamp produces the utility model
The automaticity and assembly precision of line, hand labor intensity is reduced, realize quick, the efficient, production of high quality.
In order to solve the above technical problems, the technical scheme that the utility model uses is:A kind of flat lamp assembling production
Line, including carrier jacking station, lamp door blowing station, diffusion sheet assembling station, light guide plate dyestripping station, assembling light guiding plate work
Position, reflecting plate assembling station, foam assembling station, backboard assembling station, reason line station, screw prelock station, the screwed lock work
Position, finished product rewinding station and carrier backflow station;
The lamp door blowing station is located at the downstream of carrier jacking station, and the diffusion sheet assembling station is positioned at described
The downstream of lamp door blowing station, the assembling light guiding plate station are located at the downstream of diffusion sheet assembling station, the light guide plate
Dyestripping station is located at the upstream of the assembling light guiding plate station, and the reflecting plate assembling station is located at the assembling light guiding plate station
Downstream, foam assembling station be located at the downstream of reflecting plate assembling station, described in the backboard assembling station is located at
Foam assembles the downstream of station, and the reason line station is located at the downstream of backboard assembling station, the screw prelock station position
In the downstream of the reason line station, the screwed lock station is located at the downstream of the screw prelock station, the finished product rewinding
Station is located at the downstream of the screwed lock station, and the carrier backflow station is located at the downstream of the finished product rewinding station;
The lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate station, reflecting plate assembling
Station, foam assembling station, backboard assembling station, the reason line station, the screw prelock station, the screw
Lock pays the conveying mechanism that station and the finished product rewinding station are all provided with transport carriage, and the conveying mechanism conveys including assembled layers
Chain and reflux layer carrier chain, the direction that production line conveys is defined as front, the assembled layers carrier chain and the reflux layer are defeated
Send chain all on support and set along the fore-and-aft direction of the support;
The carrier jacking station, the lamp door blowing station, diffusion sheet assembling station, the light guide plate dyestripping work
Position, the assembling light guiding plate station, the reflecting plate assembling station, foam assembling station, backboard assembling station, institute
State reason line station, the screw prelock station, the screwed lock station, the finished product rewinding station and carrier backflow work
Position is all electrically connected with the controller.
Further say, the diffusion sheet assembling station, reflecting plate assembling station, foam assembling station and institute
It is all that identical assembles station automatically to state backboard assembling station, and the automatic assembling station includes automatic feed mechanism, first certainly
Dynamic material fetching mechanism and the conveying mechanism, the automatic feed mechanism, first automatic material taking mechanism and the conveying mechanism
All on the support.
Further say, the lamp door blowing station, reason line station, the screw prelock station and the finished product are received
Expect that station is all artificial station.
Further say, the light guide plate dyestripping station is automatic film tearing station, and the automatic film tearing station presses product system
Cheng Yici includes automatic feed mechanism, the second automatic material taking mechanism, transport mechanism, automatic film tearing mechanism, transport mechanism and the 3rd
Automatic material taking mechanism, the automatic feed mechanism, second automatic material taking mechanism, the transport mechanism, the automatic film tearing
Mechanism and the 3rd automatic material taking mechanism are all fixed on support.
Further say, the first drive that the automatic feed mechanism includes lifter plate and drives the lifter plate to move up and down
Motivation structure, the lifter plate and first drive mechanism all on the support, the upper surface of the support be installed with to
Few 3 gag lever posts, the gag lever post are located at the edge that is peripheral and can just propping up plane material of plane material, the lifting
The upper surface of plate is installed with least 3 elevating levers, and the lower end of the elevating lever is fixedly connected with the lifter plate and upper end passes through
The support, the elevating lever is between the gag lever post;
First drive mechanism includes the first motor and the first screw mandrel, one end of first screw mandrel and described the
One motor is connected and the other end is connected with the nut that the center of the lifter plate is provided with, and the outer surface of first screw mandrel is set
There is the external screw thread that the internal thread with the nut matches.
Further say, first automatic material taking mechanism includes sucker, the second drive mechanism, slide rail, draw runner and machinery
Arm, the slide rail and the draw runner are installed in parallel in the both sides of the support, and one end of the mechanical arm is connected with the slide rail
And the other end is connected with the draw runner, second drive mechanism drives the sucker to move up and down.
Further say, second drive mechanism includes the second motor, the second screw mandrel and can be along described second
The sliding block that bar moves up and down, output axis connection and the other end and suction of the one end of second screw mandrel with second motor
Disk is connected, and the sliding block is fixedly connected with the mechanical arm, and the outer surface of second screw mandrel is provided with the interior spiral shell with the sliding block
The external screw thread that line matches.
Further say, the automatic film tearing mechanism includes the first automatic film tearing mechanism, the second automatic film tearing mechanism, compressed
Cylinder, upper contact roller and lower contact roller, the first automatic film tearing mechanism include at least one first adhesive web unreeling structure
With the first winder wheel, the second automatic film tearing mechanism includes at least one second adhesive web unreeling structure and the second winder
Wheel, the upper end of the compression cylinder is connected with the support and lower end is connected with the upper contact roller, the lower contact roller, described
First adhesive web unreeling structure, the first winder wheel, the second adhesive web unreeling structure and the second winder wheel
It is connected respectively with the support, the adhesive web of the first adhesive web unreeling structure passes through lower contact roller and the first winder wheel
Connection, the adhesive web of the second adhesive web unreeling structure are connected through upper contact roller with the second winder wheel, the upper pressure
The space passed through between bearing up pulley and the lower contact roller for product.
Further say, the screwed lock station comprises at least a manipulator, and the manipulator, which is provided with, to be used to lock spiral shell
The electric screwdriver of silk.
Further say, carrier jacking station and carrier backflow station all include lifting frame, transport carriage
The carrier jacking drive mechanism that carrier carrier chain and driving carrier move up and down, the carrier carrier chain are located in the lifting frame
And set along the fore-and-aft direction of the lifting frame;
Carrier jacking drive mechanism includes the lifting cylinder for driving the carrier oscilaltion, the lifting cylinder with
Support is fixedly connected, and the push rod of the lifting cylinder is fixedly connected with the lifting frame.
The beneficial effects of the utility model at least have it is following some:
First, the utility model is provided with carrier jacking station, lamp door blowing station, diffusion sheet assembling station, light guide plate dyestripping
Station, assembling light guiding plate station, reflecting plate assembling station, foam assembling station, backboard assembling station, reason line station, screw are pre-
Station, the screwed lock station, finished product rewinding station and carrier backflow station are locked, so as to improve the automation journey of flat lamp production line
Degree and assembly precision, realize quick, the efficient, production of high quality;
2nd, conveying mechanism of the present utility model includes assembled layers carrier chain and reflux layer carrier chain, and assembled layers carrier chain will
Carrier equipped with lamp door is sent into each assembling station, and the unloaded tool after assembling is sent into reflux layer by carrier backflow station and conveyed
Carrier is delivered to carrier jacking station and realizes backflow, the control of whole process Full-automatic mechanized, not only dropped by chain, reflux layer carrier chain
Low hand labor intensity, also improves operating efficiency;
3rd, the first driving machine that automatic feed mechanism of the present utility model includes lifter plate and drives lifting platform to move up and down
Structure, lifter plate and the first drive mechanism are all located at the lower section of support, and the structure design is simple and compact, and the occupation of land for reducing device is empty
Between;
4th, the first automatic material taking mechanism of the present utility model includes sucker, the second drive mechanism, slide rail, draw runner and machinery
Arm, mechanical arm can move back and forth along slide rail and draw runner, and so as to drive the reciprocating motion of sucker, and the second drive mechanism can drive
Sucker drops to the top of feed mechanism, and the first automatic feed mechanism is smoothly departed from after product is adsorbed, and is transported to assembling
Layer carrier chain, controller can control the movement velocity of mechanical arm, realize the fast transfer of product, effectively improve production efficiency;
5th, automatic film tearing station of the present utility model includes the first automatic film tearing mechanism and the second automatic film tearing mechanism, the
The adhesive web of the adhesive web of one automatic film tearing mechanism and the second automatic film tearing mechanism can distinguish Paste Product lower surface and on
The diaphragm on surface, and diaphragm is wound in the first winder wheel and the second winder wheel, dyestripping efficiency high and dyestripping success rate height,
And the diaphragm after removing can be collected in an orderly manner, be reduced environmental pollution.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of automatic assembling station of the present utility model;
Fig. 3 is one of structural representation of automatic film tearing mechanism of the present utility model;
Fig. 4 is the structural representation of automatic feed mechanism of the present utility model;
Fig. 5 is the structural representation of the 3rd automatic material taking mechanism of the present utility model;
Fig. 6 is the two of the structural representation of automatic film tearing mechanism of the present utility model;
Fig. 7 is the structural representation of carrier jacking station of the present utility model;
Fig. 8 is the structural representation of the automatic feed mechanism of assembling light guiding plate station of the present utility model;
Each several part mark is as follows in accompanying drawing:
Carrier jacking station 1, lifting frame 11, carrier carrier chain 12, lifting cylinder 13, guide rod 14, lamp door blowing station
2nd, diffusion sheet assembling station 3, automatic feed mechanism 31, lifter plate 311, gag lever post 312, elevating lever 313, the first motor
314th, the first screw mandrel 315, the first automatic material taking mechanism 32, sucker 321, slide rail 322, draw runner 323, mechanical arm the 324, the 3rd drive
Motor 325, the second motor 326, the second screw mandrel 327, sliding block 328, light guide plate dyestripping station 4, the second automatic material taking mechanism
41st, transport mechanism 42, feed belt 421, disk roller 422, automatic film tearing mechanism 43, the first adhesive web unreeling structure 431, viscosity
Coiled material 4311, magnetic motor 4312, air-expanding shaft 4313, the first winder wheel 432, the second adhesive web unreeling structure 433, second are received
Film wheel 434, the first compression cylinder 435, contact roller 438, first on contact roller 437, second in the second compression cylinder 436, first
Lower contact roller 439, second time contact roller 440, the 3rd automatic material taking mechanism 44, rotary cylinder 441, assembling light guiding plate station 5, push away
Draw cylinder 51, push rod 52, reflecting plate assembling station 6, foam assembling station 7, backboard assembling station 8, reason line station 9, screw pre-
It is defeated to lock station 10, the screwed lock station 100, finished product rewinding station 200, carrier backflow station 300, conveying mechanism 400, assembled layers
Send chain 401, reflux layer carrier chain 402, carrier briquetting 403, carrier locating piece 404, support 500 and controller 600.
Embodiment
Preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, it is apparent clear and definite so as to be made to the scope of protection of the utility model
Define.
Embodiment:A kind of flat lamp assembly line, as Figure 1-Figure 8, including carrier jacking station 1, lamp door blowing
Station 2, diffusion sheet assembling station 3, light guide plate dyestripping station 4, assembling light guiding plate station 5, reflecting plate assembling station 6, foam group
Fill station 7, backboard assembling station 8, reason line station 9, screw prelock station 10, the screwed lock station 100, finished product rewinding station
200 and carrier backflow station 300;
The lamp door blowing station 2 is located at the downstream of carrier jacking station 1, and the diffusion sheet assembling station 3 is located at
The downstream of the lamp door blowing station 2, the assembling light guiding plate station 5 is located at the downstream of diffusion sheet assembling station 3, described
Light guide plate dyestripping station 4 is located at the upstream of the assembling light guiding plate station 5, and the reflecting plate assembling station 6 is located at the leaded light
Plate assembles the downstream of station 5, and the foam assembling station 7 is located at the downstream of reflecting plate assembling station 6, the backboard assembling
Station 8 is located at the downstream of foam assembling station 7, and the reason line station 9 is positioned at the downstream of backboard assembling station 8, institute
State screw prelock station 10 and be located at the screw prelock work positioned at the downstream of the reason line station 9, the screwed lock station 100
The downstream of position 10, the finished product rewinding station 200 are located at the downstream of the screwed lock station 100, the carrier backflow station
300 are located at the downstream of the finished product rewinding station 200;
The lamp door blowing station 2, diffusion sheet assembling station 3, the assembling light guiding plate station 5, the reflecting plate
Assemble station 6, foam assembling station 7, backboard assembling station 8, the reason line station 9, the screw prelock station
10th, the screwed lock station 100 and the finished product rewinding station 200 are all provided with the conveying mechanism 400 of transport carriage, described defeated
Send mechanism 400 to include assembled layers carrier chain 401 and reflux layer carrier chain 402, the direction that production line conveys is defined as front, institute
Assembled layers carrier chain 401 and the reflux layer carrier chain 402 are stated all on the support 500 and along before and after the support 500
Direction is set;
The carrier jacking station 1, the lamp door blowing station 2, diffusion sheet assembling station 3, the light guide plate are torn
Film station 4, the assembling light guiding plate station 5, reflecting plate assembling station 6, foam assembling station 7, the backboard group
Fill station 8, the reason line station 9, the screw prelock station 10, the screwed lock station 100, the finished product rewinding station
200 and the carrier backflow station 300 all electrically connected with controller 600.
In the present embodiment, the side of the assembled layers carrier chain 401 is provided with the carrier briquetting moved left and right with carrier for clamping
403, the support 500 is provided with upper and lower lifting to limit the carrier locating piece 404 that carrier conveys forward, the carrier briquetting and
The carrier locating piece is driven by cylinder respectively, and the cylinder electrically connects with the controller 600.
The diffusion sheet assembling station 3, reflecting plate assembling station 6, foam assembling station 7 and the backboard group
Dress station 8 is all that identical assembles station automatically, and the automatic assembling station includes automatic feed mechanism 31, the first automatic material taking
Mechanism 32 and the conveying mechanism 400, the automatic feed mechanism 31, first automatic material taking mechanism 32 and the conveyer
Structure 400 is all on the support 500.
The lamp door blowing station 2, reason line station 9, the screw prelock station 10 and the finished product rewinding station
200 be all artificial station.
The light guide plate dyestripping station 4 is automatic film tearing station, and the automatic film tearing station is included successively by product processing procedure
Automatic feed mechanism 31, the second automatic material taking mechanism 41, transport mechanism 42, automatic film tearing mechanism 43, transport mechanism 42 and the 3rd
Automatic material taking mechanism 44, it is the automatic feed mechanism 31, second automatic material taking mechanism 41, the transport mechanism 42, described
Automatic film tearing mechanism 43 and the 3rd automatic material taking mechanism 44 are all fixed on support 500.
The first driving machine that the automatic feed mechanism includes lifter plate 311 and drives the lifter plate 311 to move up and down
All on the support 500, the upper surface of the support 500 is fixed for structure, the lifter plate 311 and first drive mechanism
There are at least 3 gag lever posts 312, the gag lever post 312 is located at the side that is peripheral and can just propping up plane material of plane material
Edge, the upper surface of the lifter plate 311 are installed with least 3 elevating levers 313, lower end and the lifting of the elevating lever 313
Plate 311 is fixedly connected and upper end passes through the support 500, and the elevating lever 313 is between the gag lever post 312;
First drive mechanism includes the first motor 314 and the first screw mandrel 315, and the one of first screw mandrel 315
End is connected and the other end is connected with the nut that the center of the lifter plate 311 is provided with first motor 314, and described the
The outer surface of one screw mandrel 315 is provided with the external screw thread to match with the internal thread of the nut.
The upper end of the gag lever post 312 is provided with limit sensors, and the limit sensors are electrically connected with the controller 600
Connect.
The assembling light guiding plate station 5 is roughly the same with the structure of automatic assembling station, and institute's difference is described send
Expect that mechanism can equivalence replacement be carrier and promotes the movable push-and-pull cylinder 51 of carrier, the push-and-pull cylinder is fixed on the branch
Frame 500, the push rod 52 of the push-and-pull cylinder are connected with the carrier.
First automatic material taking mechanism 32 includes sucker 321, the second drive mechanism, slide rail 322, draw runner 323 and machinery
Arm 324, the slide rail 322 and the draw runner 323 are installed in parallel in the both sides of the support 500, one end of the mechanical arm 324
It is connected with the slide rail 322 and the other end is connected with the draw runner 323, second drive mechanism is driven on the sucker 321
Lower movement.
When it is implemented, described one end of slide rail 322 is provided with the 3rd motor 325, and the 3rd motor 325 with
The controller 600 electrically connects.
Second drive mechanism includes the second motor 326, the second screw mandrel 327 and can be along above and below second screw mandrel
Mobile sliding block 328, one end of second screw mandrel 327 and the output axis connection and the other end of second motor 326
It is connected with sucker 321, the sliding block 328 is fixedly connected with the mechanical arm 324, and the outer surface of second screw mandrel 327 is provided with
The external screw thread to match with the internal thread of the sliding block 328.
The structure of second automatic material taking mechanism 41 is roughly the same with the structure of first automatic material taking mechanism 32, institute
Difference is that second drive mechanism is lift cylinder, and the lift cylinder is fixedly connected with the mechanical arm 324,
And the driving sucker 321 moves up and down.
The structure of 3rd automatic material taking mechanism 44 is roughly the same with the structure of first automatic material taking mechanism 32, institute
Difference is, is provided between one end of second screw mandrel 327 and the sucker 321 and drives what the sucker 321 rotated
Rotary cylinder 441.
The automatic film tearing mechanism 43 includes the first automatic film tearing mechanism, the second automatic film tearing mechanism, compression cylinder, upper pressure
Bearing up pulley and lower contact roller, the first automatic film tearing mechanism include at least one first adhesive web unreeling structure 431 and first
Winder wheel 432, the second automatic film tearing mechanism include at least one second adhesive web unreeling structure 433 and the second winder wheel
434, the upper end of the compression cylinder is connected with the support 500 and lower end is connected with the upper contact roller, the lower contact roller,
The first adhesive web unreeling structure 431, the first winder wheel 432, the second adhesive web unreeling structure 433 and institute
State the second winder wheel 434 to be connected with the support 500 respectively, the adhesive web of the first adhesive web unreeling structure 431
4311 are connected through lower contact roller with the first winder wheel 432, the adhesive web 4311 of the second adhesive web unreeling structure 433
It is connected through upper contact roller with the second winder wheel 434, the sky passed through between the upper contact roller and the lower contact roller for product
Gap.
The compression cylinder includes the first compression cylinder 435 and the second compression cylinder 436, and the upper contact roller includes first
Contact roller 438 on upper contact roller 437 and second, the lower contact roller include first time contact roller 439 and second time contact roller
440, the lower end of first compression cylinder 435 is connected with contact roller 437 on described first, the first adhesive web unreeling machine
The adhesive web 4311 of structure 431 is connected through first time contact roller 439 with the first winder wheel 432;Second pressure
The lower end of tight cylinder 436 is connected with contact roller 438 on described second, the viscosity volume of the second adhesive web unreeling structure 433
Material 4311 is connected through contact roller 438 on described second with the second winder wheel 434;Contact roller 437 and institute on described first
State the space passed through for product between first time contact roller 439, contact roller 438 and second time contact roller on described second
The space passed through between 440 for product;
The first adhesive web unreeling structure 431 and the second adhesive web unreeling structure 433 also all include magnetic
Motor 4312 and air-expanding shaft 4313, the magnetic motor are fixed on the support 500 and electrically connected with the controller 600,
In on the output shaft of the magnetic motor, the adhesive web 4311 is placed on the air-expanding shaft gas-expansion shaft sleeve.
Remodeling and replacement as the present embodiment, the adhesive web 4311 of the first adhesive web unreeling structure 431
It may pass through second time contact roller 440 to be connected with the first winder wheel 432, the second adhesive web unreeling structure 433 glues
Property coiled material 4311 can also penetrate through contact roller 437 on first and is connected with the second winder wheel 434.
The transport mechanism 42 includes feed belt 421 and positioned at the front and rear sides of feed belt 421 and driving institute
The disk roller 422 of the motion of feed belt 421 is stated, the both ends of two disk rollers 422 are individually fixed on the support 500, the roller
The motor of wheel 422 electrically connects with the controller 600.
The screwed lock station 100 comprises at least a manipulator, and the manipulator is provided with the electric screwdriver for being used for locking screw.
It is defeated that the carrier jacking station 1 and carrier backflow station 300 all include lifting frame 11, the carrier of transport carriage
The carrier jacking drive mechanism sent chain 12 and drive carrier to move up and down, the carrier carrier chain 12 are located in the lifting frame 11
And set along the fore-and-aft direction of the lifting frame 11;
The carrier jacking drive mechanism includes the lifting cylinder 13 for driving the carrier oscilaltion, the lifting cylinder
13 are fixedly connected with support 500, and the push rod of the lifting cylinder 13 is fixedly connected with the lifting frame 11.
When it is implemented, the lower surface of the lifting frame 11 is provided with an at least guide rod 14, the guide rod 14 it is upper
End is fixedly connected with the lifting frame 11 and lower end passes through the support 500.
Operation principle of the present utility model is as follows:Lamp door is put on carrier, carrier is under the conveying of assembled layers carrier chain
Specified station is reached, and controls carrier briquetting and carrier locating piece to realize being accurately positioned for carrier by controller, after being completed,
Unclamp lamp door, lamp door successively diffusion sheet assemble station, assembling light guiding plate station, reflecting plate assembling station, foam assembling station,
Backboard assembling station, reason line station, screw prelock station, assembling is completed on the screwed lock station, while pass through automatic film tearing work
Position carries out dyestripping, and the light guide plate for having torn film is delivered into assembling light guiding plate station and assembled, so as to improve flat lamp production line
Automaticity and assembly precision, realize quick, the efficient, production of high quality, and artificial rewinding is carried out by finished product rewinding station,
Carrier is sent to reflux layer carrier chain using carrier backflow station, carrier reaches carrier jacking under the conveying of reflux layer carrier chain
On station, carrier jacking station jacks carrier, realizes that carrier circulates, not only reduces hand labor intensity, also improve work
Make efficiency.
Embodiment of the present utility model is the foregoing is only, not thereby limits the scope of the claims of the present utility model, it is every
The equivalent structure transformation made using the utility model specification and accompanying drawing content, or directly or indirectly it is used in other correlations
Technical field, similarly it is included in scope of patent protection of the present utility model.
Claims (10)
- A kind of 1. flat lamp assembly line, it is characterised in that:Including carrier jacking station (1), lamp door blowing station (2), expand Discrete piece assembling station (3), light guide plate dyestripping station (4), assembling light guiding plate station (5), reflecting plate assembling station (6), foam group Fill station (7), backboard assembling station (8), reason line station (9), screw prelock station (10), the screwed lock station (100), finished product Rewinding station (200) and carrier backflow station (300);The lamp door blowing station is located at the downstream of carrier jacking station, and the diffusion sheet assembling station is located at the lamp door The downstream of blowing station, the assembling light guiding plate station are located at the downstream of diffusion sheet assembling station, the light guide plate dyestripping Station is located at the upstream of the assembling light guiding plate station, and the reflecting plate assembling station is located under the assembling light guiding plate station Trip, the foam assembling station are located at the downstream of reflecting plate assembling station, and the backboard assembling station is located at the foam The downstream of station is assembled, the reason line station is located at the downstream of backboard assembling station, and the screw prelock station is located at institute The downstream of reason line station is stated, the screwed lock station is located at the downstream of the screw prelock station, the finished product rewinding station Positioned at the downstream of the screwed lock station, the carrier backflow station is located at the downstream of the finished product rewinding station;The lamp door blowing station, diffusion sheet assembling station, the assembling light guiding plate station, reflecting plate assembling work Position, foam assembling station, backboard assembling station, the reason line station, the screw prelock station, the screwed lock The conveying mechanism (400) that station and the finished product rewinding station are all provided with transport carriage is paid, the conveying mechanism includes assembled layers Carrier chain (401) and reflux layer carrier chain (402), the direction that production line conveys is defined as front, the assembled layers carrier chain Set with the reflux layer carrier chain all on support (500) and along the fore-and-aft direction of the support;Carrier jacking station, the lamp door blowing station, diffusion sheet assembling station, the light guide plate dyestripping station, The assembling light guiding plate station, reflecting plate assembling station, the foam assembles station, the backboard assembles station, described Manage line station, the screw prelock station, the screwed lock station, the finished product rewinding station and carrier backflow station All electrically connected with controller (600).
- A kind of 2. flat lamp assembly line according to claim 1, it is characterised in that:The diffusion sheet assembling station, The reflecting plate assembling station, foam assembling station and backboard assembling station are all that identical assembles station automatically, The automatic assembling station includes automatic feed mechanism (31), the first automatic material taking mechanism (32) and the conveying mechanism, described Automatic feed mechanism, first automatic material taking mechanism and the conveying mechanism are all on the support.
- A kind of 3. flat lamp assembly line according to claim 1, it is characterised in that:The lamp door blowing station, institute It is all artificial station to state reason line station, the screw prelock station and the finished product rewinding station.
- A kind of 4. flat lamp assembly line according to claim 1, it is characterised in that:The light guide plate dyestripping station is Automatic film tearing station, the automatic film tearing station include automatic feed mechanism, the second automatic material taking mechanism successively by product processing procedure (41), transport mechanism (42), automatic film tearing mechanism (43), transport mechanism and the 3rd automatic material taking mechanism (44), it is described to send automatically Expect mechanism, second automatic material taking mechanism, the transport mechanism, the automatic film tearing mechanism and the 3rd automatic material fetching machine Structure is all fixed on support.
- A kind of 5. flat lamp assembly line according to claim 2 or 4, it is characterised in that:The automatic feed mechanism The first drive mechanism moved up and down including lifter plate (311) and the driving lifter plate, the lifter plate and described first drive For motivation structure all on the support, the upper surface of the support is installed with least 3 gag lever posts (312), the gag lever post position The edge of plane material in the peripheral of plane material and can be just propped up, the upper surface of the lifter plate is installed with least 3 Elevating lever (313), the lower end of the elevating lever is fixedly connected with the lifter plate and upper end passes through the support, the elevating lever Between the gag lever post;First drive mechanism includes the first motor (314) and the first screw mandrel (315), one end of first screw mandrel with First motor is connected and the other end is connected with the nut that the center of the lifter plate is provided with, outside first screw mandrel Surface is provided with the external screw thread to match with the internal thread of the nut.
- A kind of 6. flat lamp assembly line according to claim 2, it is characterised in that:First automatic material taking mechanism Including sucker (321), the second drive mechanism, slide rail (322), draw runner (323) and mechanical arm (324), the slide rail and the cunning Bar is installed in parallel in the both sides of the support, and one end of the mechanical arm is connected with the slide rail and the other end connects with the draw runner Connect, second drive mechanism drives the sucker to move up and down.
- A kind of 7. flat lamp assembly line according to claim 6, it is characterised in that:Second drive mechanism includes Second motor (326), the second screw mandrel (327) and the sliding block (328) that can be moved up and down along second screw mandrel, described second One end of screw mandrel is connected with the output axis connection and the other end of second motor with sucker, the sliding block and the machinery Arm is fixedly connected, and the outer surface of second screw mandrel is provided with the external screw thread to match with the internal thread of the sliding block.
- A kind of 8. flat lamp assembly line according to claim 4, it is characterised in that:The automatic film tearing mechanism includes First automatic film tearing mechanism, the second automatic film tearing mechanism, compression cylinder, upper contact roller and lower contact roller, described first tears automatically Film mechanism includes at least one first adhesive web unreeling structure (431) and the first winder wheel (432), second automatic film tearing Mechanism includes at least one second adhesive web unreeling structure (433) and the second winder wheel (434), the upper end of the compression cylinder Be connected with the support and lower end be connected with the upper contact roller, the lower contact roller, the first adhesive web unreeling structure, The first winder wheel, the second adhesive web unreeling structure and the second winder wheel are connected with the support respectively, institute The adhesive web (4311) for stating the first adhesive web unreeling structure is connected through lower contact roller with the first winder wheel, and described second is viscous Property releasing coil mechanism adhesive web be connected through upper contact roller with the second winder wheel, the upper contact roller and the lower compression The space passed through between wheel for product.
- A kind of 9. flat lamp assembly line according to claim 1, it is characterised in that:The screwed lock station is at least Including a manipulator, the manipulator is provided with the electric screwdriver for being used for locking screw.
- A kind of 10. flat lamp assembly line according to claim 1, it is characterised in that:Carrier jacking station and The carrier backflow station all includes what lifting frame (11), the carrier carrier chain (12) of transport carriage and driving carrier moved up and down Carrier jacks drive mechanism, and the carrier carrier chain is located in the lifting frame and set along the fore-and-aft direction of the lifting frame Put;Carrier jacking drive mechanism includes the lifting cylinder (13) for driving the carrier oscilaltion, the lifting cylinder with Support is fixedly connected, and the push rod of the lifting cylinder is fixedly connected with the lifting frame.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107470903A (en) * | 2017-08-28 | 2017-12-15 | 昆山拓誉自动化科技有限公司 | A kind of flat lamp assembly line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470903A (en) * | 2017-08-28 | 2017-12-15 | 昆山拓誉自动化科技有限公司 | A kind of flat lamp assembly line |
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Effective date of registration: 20220120 Address after: 215200 west side of East Ring Road, Qidu Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: SUZHOU HANPECH METAL MATERIAL CO.,LTD. Address before: 215300 plant 5, No. 3, Yucheng South Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN TUOYU AUTOMATION TECHNOLOGY Co.,Ltd. |
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