CN207057506U - The double group screenings of evaporator fin push away swollen all-in-one - Google Patents
The double group screenings of evaporator fin push away swollen all-in-one Download PDFInfo
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- CN207057506U CN207057506U CN201720491570.4U CN201720491570U CN207057506U CN 207057506 U CN207057506 U CN 207057506U CN 201720491570 U CN201720491570 U CN 201720491570U CN 207057506 U CN207057506 U CN 207057506U
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Abstract
The utility model provides a kind of double group screenings of evaporator fin and pushes away swollen all-in-one, including the frame that right angle is curved, table top where two right-angle sides of frame is provided with two fin arranging machines, every fin arranging machine includes the main line line slideway that two horizontal parallels are placed, on every main line line slideway fin feed mechanism is sequentially provided with according to fin screening process, fin inhales laying mechanism and fin fixed mechanism, the table top of the right angle crook of frame is provided with tube expanding mechanism, fin screening of the present utility model and tube expansion process are carried out in same equipment, tube expanding mechanism is fully utilized, automaticity is high, flexibility is higher, production efficiency is higher, occupation area of equipment is relatively small, harmony between other stations is good, it is simple to operate.
Description
Technical Field
The utility model relates to a technical field of evaporimeter industrial equipment specifically is a fin evaporimeter two group row piece pushes away bloated all-in-one.
Background
The evaporimeter is the equipment commonly used in fields such as petrochemical industry, electric power, nuclear power, refrigeration, and in the preparation process of evaporimeter, the inserted sheet step of fin is very critical, and the fin need be strictly arranged neatly moreover in order to guarantee higher heat transfer efficiency, along with technical development, also brings some problems often: for example, the damage of the fin, in the fin inserting process, the acting force is inevitable, but the fin is fragile and easy to damage; secondly, the flexibility of the equipment is not enough, and the process of inserting the fins of various types cannot be carried out simultaneously; moreover, the equipment is not simple, the coordination with other stations is not high, and the operation is inconvenient.
Secondly, because the tube expansion needs to be pressed into the fins with arranged fins, the next procedure cannot be carried out in the fin arranging process, so that the tube expansion process cannot be fully utilized, the automation degree of the evaporator in the fin arranging and tube expansion process is low, and the working efficiency is low.
Disclosure of Invention
The utility model aims to overcome the above problem that prior art exists, provide a fin evaporator two group row piece pushes away bloated all-in-one, the utility model discloses a fin row piece and expand tube process go on same platform equipment, and expand tube mechanism obtains abundant utilization, and degree of automation is high, and the flexibility is higher, and production efficiency is higher, and equipment area is less relatively, and is good with the harmony between other stations, and easy operation is convenient.
For realizing above-mentioned technical purpose, reach above-mentioned technological effect, the utility model discloses a following technical scheme realizes: the double-group fin arranging pushing and expanding integrated machine comprises a right-angle bent rack, two fin arranging machines are arranged on a table board where two right-angle sides of the rack are located, each fin arranging machine comprises two main line linear guide rails horizontally arranged in parallel, the main line linear guide rails are fixed on the table board where the two right-angle sides of the rack are located, the two main line linear guide rails are intersected at the right-angle bent position of the table board of the rack, each main line linear guide rail is sequentially provided with a fin feeding mechanism, a fin sucking and releasing mechanism and a fin fixing mechanism according to a fin arranging process, the fin fixing mechanism is close to the right-angle bent position of the rack, a tube expanding mechanism is arranged on the table board at the right-angle bent position of the rack, two sides of the fin fixing mechanism are connected with the main line linear guide rails on the right-angle sides of the fin fixing mechanism in a sliding manner, and the tube expanding mechanism is connected with the, wherein,
fin feed mechanism includes:
the support frame is fixed on the table top of the rack, a bin mounting plate is arranged on the support frame, multiple rows and multiple layers of bin layering plate layers are arranged on the bin mounting plate, two parallel bin layering plates are arranged on each bin layering plate layer, two parallel bin baffles are arranged on each bin layering plate, a push plate linear slide rail groove is arranged on each bin baffle, a slide rod is arranged at the edge of the upper side of each bin baffle, supporting blocks for supporting the slide rods are arranged on the end surfaces of the two sides of each bin layering plate, a first linear guide rail is horizontally arranged between each bin baffle and the supporting blocks, a push plate is arranged above each bin layering plate, and the two ends of the push plate penetrate through the push plate linear slide rail groove and are in sliding connection with the first linear guide rail;
the two push plate cylinders respectively push the adjacent ends of the two push plates, and the stroke direction of the push plate cylinders is the same as the suction direction of the fins;
the fin guide plate is fixed on the bottom surface of one end, close to the fin absorbing and releasing mechanism, of the bin mounting plate, and a guide end is arranged at one end, close to the fin absorbing and releasing mechanism, of the fin guide plate and inclines downwards;
the tube expansion mechanism comprises:
the rotary disc is fixedly attached to the bottom surface of the rotary disc, a gear box capable of rotating selectively is attached to the bottom surface of the rotary disc, two sides of the bottom surface of the gear box are connected with the main line linear guide rail in a sliding mode, the gear box can slide along the main line linear guide rail, a base bottom plate is fixedly attached to the upper surface of the rotary disc in a fitting mode, two ends of the base bottom plate in the sliding direction are respectively fixedly provided with a base plate, one base plate close to the fin fixing mechanism is a base front plate, the other base plate is a base rear plate, a push rod fixing plate is arranged between the base front plate and the base rear plate in parallel, a retaining plate is arranged between the push rod fixing plate and the base front plate in parallel, and pipe holes matched with;
two ends of the guide posts are respectively fixed at the end parts of the two opposite base plates, and the two horizontally placed guide posts vertically penetrate through the push rod fixing plate and the retaining plate and are in sliding connection with the push rod fixing plate and the retaining plate;
the cross section of the expansion push rod group is the same as that of the heat pipe, the expansion push rod group is composed of a plurality of expansion push rods, one end of each expansion push rod is fixed on the push rod fixing plate, and the other end of each expansion push rod sequentially penetrates through the pipe holes in the retaining plate and the front plate of the base;
the tube expansion cylinder is fixed on the base rear plate and used for driving the push rod fixing plate to slide.
The fin feeding mechanism is sequentially provided with fins, the fin sucking and releasing mechanism horizontally sucks vertically placed fins on the fin feeding mechanism and then moves downwards to insert the fins at the designated positions of the fin fixing mechanism in sequence, the fin sucking and releasing mechanism sucks and separates the fins, the fin feeding mechanism pushes forwards along the sucking direction of the fins, next fins are inserted in the same mode for fin arrangement, after the fin arrangement is finished, the tube expanding mechanism sends heat tubes into the arranged fins in the fin fixing mechanism and presses the fins and the heat tubes into a whole, one fin arranging machine is used for arranging the fins, the other fin arranging machine is used for transferring the arranged fins to the tube expanding mechanism for tube expanding, the tube expanding mechanism is fully utilized, and the working efficiency is improved.
Preferably, a plurality of screw holes are formed in the two ends of the push plate along the length direction of the push plate, a first sliding block for enabling the push plate to slide along the first linear guide rail is arranged between the two ends of the push plate and the first linear guide rail, and the first sliding block is in threaded connection with the push plate. The setting of a plurality of screws in the push pedal can satisfy different models or the fin of size, because moreover the utility model discloses a multiseriate feed bin layering sheet layer, piece and expand tube step can be arranged simultaneously to different models or the fin of size, and equipment flexibility is higher.
Preferably, the included angle between the guide end and the vertical plane is 15-30 degrees, when the inclined included angle is in the range, the guide effect is good, and the fins are not easy to damage; the number of the fin guide plates is the same as the number of the rows of the bin layered plate layers, and fins of different types are arranged on each row of the bin layered plate layers.
The fin is inhaled and is equipped with vertical frame and the stand of placing on putting the mechanism, the frame is fixed on the stand, the fin is inhaled and is put the mechanism and still includes:
the second linear guide rail is fixed on the vertical edge of the frame;
the two ends of the lifting mechanism bottom plate are respectively connected with the two second guide rails in a sliding manner, a sucker mounting plate is arranged on the lifting mechanism bottom plate, and the sucker is telescopically mounted on the lifting mechanism bottom plate through the sucker mounting plate;
the lifting motor is fixed on the horizontal frame at the upper end of the frame;
the upper end of the first ball screw is connected with the lower part of the lifting motor, the lower end of the first ball screw is fixed on the lower end horizontal frame of the lifting mechanism bottom plate, and the first ball screw is connected with the lifting mechanism bottom plate in a vertical sliding mode.
Preferably, one end of the tube expansion push rod, which is close to the fin fixing mechanism, is a conical tip, the thrust action tip is arranged at the conical tip, so that the acting force of the tube expansion push rod is stronger, the heat tube is easy to push into the fin, and an arc surface adaptive to the heat tube is arranged at one end of the tube expansion push rod, which is close to the fin fixing mechanism, so that the contact area between the tube expansion push rod and the heat tube is larger, and the heat tube is damaged by too concentrated acting force.
The fin fixing mechanism includes:
the vertical column is fixed on the edge of the side edge of the rack, a pressing cylinder and a plurality of vertical pressing guide pillars are fixedly arranged on a horizontal plate of the vertical column, a pressing support pillar is arranged at the lower end of the pressing cylinder, the upper end of the pressing guide pillar is fixedly connected with the horizontal plate of the vertical column, a pressing plate is arranged below the horizontal plate of the vertical column, the lower end of the pressing guide pillar is fixedly connected with the pressing plate, and a plurality of single-piece dies which are horizontally arranged side by side are arranged below the pressing plate;
the die mounting plate is fixed on the bottom surface of the single die, and two side edges of the die mounting plate are connected with the main linear guide rail in a sliding manner and can horizontally slide along the main linear guide rail;
second ball screw and sliding motor, the level is placed second ball screw is located between two thread linear guide, second ball screw's one end with mould mounting panel fixed connection, second ball screw's the other end with sliding motor connects, sliding motor does second ball screw provides power, sliding motor fixes on the mesa of frame, sliding motor drives second ball screw.
Preferably, an epoxy plate is arranged below the pressing plate, the epoxy plate is fixedly attached to the bottom surface of the pressing plate, acting force between the pressing plate and the single-piece die is increased by utilizing better mechanical performance of the epoxy plate, after the heat pipes are installed in the arranged fins, the heat pipes are connected with the fins more tightly through the pressure action in the vertical direction, and the fins are ensured to be arranged orderly.
As preferred, the monolithic mould is fixed side by multiseriate picture peg and forms, can carry out the fin of two kinds or more different models simultaneously and the ann's step of inserting between the heat pipe according to the actual production needs, be equipped with on the picture peg with the jack that the fin suited, the mould mounting panel is fixed with the drawing of patterns bottom plate on the both ends terminal surface of slip direction, be equipped with on the drawing of patterns bottom plate with the recess that big drawing of patterns strip suited, every big drawing of patterns strip is fixed relatively in the recess, after the ann's between fin and the heat pipe is inserted, breaks away from the monolithic mould with the fin smoothly under big drawing of patterns strip and the drawing of patterns bottom plate coordination, accomplishes final operation.
As preferred, the bottom surface of mould mounting panel is close to the one end of expand tube mechanism is equipped with the mould connecting plate, the bottom surface of base bottom plate is close to fin fixing mechanism's one end is equipped with the locating piece, be equipped with on the locating piece with the connecting hole that the mould connecting plate suited, before the expand tube, dock between fin fixing mechanism and the expand tube mechanism, during the locating piece got into the connecting hole this moment for the position in the vertical direction between fixed fin fixing mechanism and the expand tube mechanism to accurate expand tube has guaranteed the expand tube effect.
Preferably, two symmetrical first positioning sleeves are arranged at one end, close to the fin fixing mechanism, of the bottom surface of the base bottom plate, a vertically-arranged first positioning guide pillar matched with the first positioning sleeves is fixedly arranged on the rack, a first lifting cylinder for providing lifting power for the first positioning guide pillar is connected to the lower end of the first positioning guide pillar, and the first lifting cylinder is located below the table top of the rack; the bottom surface of the die connecting plate is fixedly provided with a second positioning sleeve, a vertically-arranged second positioning guide pillar matched with the second positioning sleeve is fixedly arranged on the rack, the lower end of the second positioning guide pillar is connected with a second lifting cylinder providing lifting power for the second positioning guide pillar, the second lifting cylinder is positioned below the table board of the rack, and the fin fixing mechanism and the tube expansion mechanism are placed to move in the horizontal direction under the fixing action between the first positioning guide pillar and the first positioning sleeve as well as between the second positioning guide pillar and the second positioning sleeve, so that the fin fixing mechanism and the tube expansion mechanism are fixed in the horizontal direction, and the tube expansion effect is further ensured.
After the structure more than adopting, the utility model discloses a two group row of piece push away bloated all-in-one of fin evaporator compares with prior art and has following advantage: firstly, two fin arranging machines operate simultaneously, which is equivalent to two production lines working simultaneously, so that the utilization rate of a tube expanding mechanism is improved, and the working efficiency is further improved; secondly, the fin arranging and tube expanding process of the utility model is carried out on the same equipment, the manpower is reduced, the automation degree is high, the working efficiency is higher, the flexibility is higher, the fin arranging and tube expanding operation can be simultaneously suitable for fins and heat tubes of different types or sizes, the service life is longer, the occupied area of the equipment is relatively smaller, and the monitoring is convenient; moreover, the push plate cylinder of the fin feeding mechanism is only arranged on the adjacent inner side of the layered plate layer of the storage bin, so that interference on other stations for placing fins on the fin feeding mechanism is avoided, the operation is more convenient, and the safety is higher.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings. The detailed description of the present invention is given by the following examples and the accompanying drawings.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a partial structural schematic diagram of the present invention;
FIG. 3 is a schematic view of the fin feeding mechanism of the present invention;
FIG. 4 is a schematic view of the fin sucking and releasing mechanism of the present invention;
FIG. 5 is a schematic view of a partial structure of the fin sucking and releasing mechanism and the fin fixing mechanism of the present invention;
FIG. 6 is a schematic view of a partial structure of the fin fixing mechanism and the tube expanding mechanism of the present invention;
fig. 7 is a schematic view of the pipe expanding mechanism of the present invention;
FIG. 8 is a schematic structural view of the joint between the fin fixing mechanism and the tube expanding mechanism of the present invention;
FIG. 9 is a schematic view of a partially enlarged structure of the junction between the fin fixing mechanism and the tube expanding mechanism of the present invention;
fig. 10 is a schematic structural view of a rotating part of the present invention;
wherein,
1. the device comprises a rack, 11 main line linear guide rails, 12 rotating disks, 13, 14, a first positioning guide pillar, 141, a first lifting cylinder, 15, a second positioning guide pillar, 151 and a second lifting cylinder;
2. the fin feeding mechanism comprises a fin feeding mechanism, 201, a support frame, 202, a bin mounting plate, 203, a bin layering plate, 204, a bin baffle, 205, a push plate linear slide rail groove, 206, a slide rod, 207, a support block, 208, a first linear guide rail, 209, a push plate, 210, a push plate cylinder, 211, a fin guide plate and 212, a guide end;
3. a fin sucking and releasing mechanism, 301, an upright post, 302, a frame, 303, a second linear guide rail, 304, a lifting mechanism bottom plate, 305, a sucker mounting plate, 306, a sucker, 307, a lifting motor, 308 and a first ball screw;
4. the fin fixing mechanism comprises a fin fixing mechanism, 401, a right-angle upright post, 402, a downward pressing cylinder, 403, a downward pressing guide post, 404, a pressing plate, 405, a single-piece die, 406, a die mounting plate, 407, a second ball screw, 408, a sliding motor, 409, an epoxy plate, 410, an inserting plate, 411, a large demolding strip, 412, a demolding bottom plate, 413, a die connecting plate and 414, a second positioning sleeve;
5. the pipe expanding mechanism comprises 501 a base bottom plate, 502 a base front plate, 503 a base rear plate, 504 a push rod fixing plate, 505 a retaining plate, 506 pipe holes, 507 guide pillars, 508 a pipe expanding push rod, 509 a pipe expanding cylinder, 510 a conical tip, 511 cambered surfaces, 512 positioning blocks and 513 a first positioning sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The utility model provides a fin evaporator double-group sheet arranging pushing and expanding integrated machine, which comprises a right-angle bent frame 1, two fin sheet arranging machines are arranged on a table board where two right-angle sides of the frame 1 are positioned, each fin sheet arranging machine comprises two main line linear guide rails 11 horizontally arranged in parallel, the main line linear guide rails 11 are fixed on the table board where the two right-angle sides of the frame 1 are positioned, the two main line linear guide rails 11 are intersected at the right-angle bent part of the table board of the frame 1, each main line linear guide rail 11 is sequentially provided with a fin feeding mechanism 2, a fin sucking and releasing mechanism 3 and a fin fixing mechanism 4 according to a fin sheet arranging process, the fin fixing mechanism 4 is close to the right-angle bent part of the frame 1, a tube expanding mechanism 5 is arranged on the table board of the right-angle bent part of the frame 1, two sides of the fin fixing mechanism 4 are connected with the main line linear guide rails 11 on the, the tube expansion mechanism 5 is connected with the main linear guide rail 11 on the two right-angle sides in a sliding way,
fin feed mechanism 2 includes:
the support frame 201 is fixed on the table top of the rack 1, a bin mounting plate 202 is arranged on the support frame 201, two or three rows of bin layering plate layers are arranged on the bin mounting plate 202, two parallel bin layering plates 203 are arranged on each bin layering plate 203, two parallel bin baffles 204 are arranged on each bin layering plate 203, a push plate linear slide rail groove 205 is arranged on each bin baffle 204, a slide rod 206 is arranged at the edge of the upper side of each bin baffle 204, supporting blocks 207 for supporting the slide rods 206 are arranged on the end faces of two sides of each bin layering plate 203, a first linear guide rail 208 is horizontally arranged between each bin baffle 204 and the supporting blocks 207, a push plate 209 is arranged above each bin layering plate 203, and two ends of each push plate 209 penetrate through the push plate linear slide rail groove 205 to be in sliding connection with the first linear guide rail 208;
the two push plate cylinders 210 are arranged on each layer of the layered plate layer of the material bin, the two push plate cylinders 210 respectively push the adjacent ends of the two push plates 209, and the stroke direction of the push plate cylinders 210 is the same as the suction direction of the fins;
the fin guide plate 211 is fixed on the bottom surface of one end, close to the fin sucking and releasing mechanism 3, of the bin mounting plate 202, the guide end 212 is arranged at one end, close to the fin sucking and releasing mechanism 3, of the fin guide plate 211, and the guide end 212 is inclined downwards;
the tube expansion mechanism 5 includes:
the rotary plate 12, a gear box 13 capable of rotating selectively is attached and fixed to the bottom surface of the rotary plate 12, two sides of the bottom surface of the gear box 13 are connected with the main line linear guide rail 11 in a sliding mode, the gear box 13 can slide along the main line linear guide rail 11, a base bottom plate 501 is attached and fixed to the upper surface of the rotary plate 12, two ends of the base bottom plate 501 in the sliding direction are respectively fixed with a base plate, one base plate close to the fin fixing mechanism 4 is a base front plate 502, the other base plate is a base rear plate 503, a push rod fixing plate 504 is arranged between the base front plate 502 and the base rear plate 503 in parallel, a retaining plate 505 is arranged between the push rod fixing plate 504 and the base front plate 502 in parallel, and a pipe hole 506 matched with the;
two ends of the guide post 507 are respectively fixed at the ends of the two opposite base plates, and the two horizontally placed guide posts 507 vertically penetrate through the push rod fixing plate 504 and the retaining plate 505 and are in sliding connection with the push rod fixing plate 504 and the retaining plate 505;
the cross section of the expansion push rod group is the same as that of the heat pipe, the expansion push rod group is composed of a plurality of expansion push rods 508, one end of each expansion push rod 508 is fixed on the push rod fixing plate 504, and the other end of each expansion push rod 508 sequentially penetrates through the holding plate 505 and the pipe hole 506 on the base front plate 502;
and the pipe expanding cylinder 509 is fixed on the base rear plate 503, and the pipe expanding cylinder 509 is used for driving the push rod fixing plate 504 to slide.
A plurality of screw holes are formed in the two ends of the push plate 209 along the length direction of the push plate 209, a first sliding block 213 for enabling the push plate 209 to slide along the first linear guide rail 208 is arranged between the two ends of the push plate 209 and the first linear guide rail 208, and the first sliding block 213 is in threaded connection with the push plate 209.
The included angle between the guide end 212 and the vertical plane is 15-30 degrees, and the number of the fin guide plates 211 is the same as the number of the rows of the layered plate layers of the storage bin.
The fin suction and release mechanism 3 is provided with a vertically placed frame 302 and a vertical column 301, the frame 302 is fixed on the vertical column 301, and the fin suction and release mechanism 3 further comprises:
a second linear guide 303, the second linear guide 303 is fixed on the vertical edge of the frame 302;
the two ends of the lifting mechanism bottom plate 304 are respectively connected with the two second linear guide rails 303 in a sliding manner, a telescopic and slidable sucker mounting plate 305 is arranged on the lifting mechanism bottom plate 304, a sucker 306 is fixed on the sucker mounting plate 305, and the sucker 306 is telescopically mounted on the lifting mechanism bottom plate 304 through the sucker mounting plate 305;
the lifting motor 307, the lifting motor 307 is fixed on the horizontal frame of the upper end of the frame 302;
the upper end of the first ball screw 308 is connected with the lower part of the lifting motor 307, the lower end of the first ball screw 308 is fixed on the horizontal frame at the lower end of the lifting mechanism bottom plate 304, and the first ball screw 308 and the lifting mechanism bottom plate 304 can be connected in a vertical sliding mode.
One end of the tube expansion push rod 508 close to the fin fixing mechanism 4 is a conical tip 510, and one end of the tube expansion push rod 508 close to the fin fixing mechanism 4 is provided with an arc surface 511 adapted to the heat pipe.
The fin fixing mechanism 4 includes:
the vertical column type die comprises a right-angle upright column 401, wherein the right-angle upright column 401 is fixed on the edge of the side edge of the frame 1, a downward pressing cylinder 402 and a plurality of vertical downward pressing guide pillars 403 are fixedly arranged on a horizontal plate of the right-angle upright column 401, a downward pressing abutment 400 is arranged at the lower end of the downward pressing cylinder 402, the upper end of the downward pressing guide pillars 403 is fixedly connected with the horizontal plate of the right-angle upright column 401, a pressing plate 404 is arranged below the horizontal plate of the right-angle upright column 401, the lower end of the downward pressing guide pillars 403 is fixedly connected with the pressing plate 404, and a plurality of single-;
the die mounting plate 406 is fixed on the bottom surface of the single die 405, and two side edges of the die mounting plate 406 are slidably connected with the main linear guide rail 11 and can horizontally slide along the main linear guide rail 11;
the second ball screw 407 and the sliding motor 408, the second ball screw 407 horizontally placed is located between the two main linear guide rails 11, one end of the second ball screw 407 is fixedly connected with the mold mounting plate 406, the other end of the second ball screw 407 is connected with the sliding motor 408, the sliding motor 408 provides power for the second ball screw 407, the sliding motor 408 is fixed on the table top of the rack 1, and the sliding motor 408 drives the second ball screw 407.
An epoxy plate 409 is arranged below the pressing plate 404, the epoxy plate 409 is fixedly attached to the bottom surface of the pressing plate 404, and the number of the single-chip dies 405 is the same as the number of the columns of the bin layered plate layers, namely two.
The single-piece die 405 is formed by fixing a plurality of rows of inserting plates 410 side by side, inserting holes corresponding to fins are formed in the inserting plates 410, large demolding strips 411 are arranged in intervals of the inserting plates 410, demolding bottom plates 412 are fixed on end faces of two ends of the die mounting plate 406 along the sliding direction, grooves corresponding to the large demolding strips 411 are formed in the demolding bottom plates 412, and each large demolding strip 411 is fixed in the corresponding groove through screws.
A die connecting plate 413 is arranged at one end, close to the tube expanding mechanism 5, of the bottom surface of the die mounting plate 406, a positioning block 512 is arranged at one end, close to the fin fixing mechanism 4, of the bottom surface of the base bottom plate 501, and a connecting hole matched with the die connecting plate 413 is formed in the positioning block 512.
Two symmetrical first positioning sleeves 513 are arranged at one end, close to the fin fixing mechanism 4, of the bottom surface of the base bottom plate 501, a first positioning guide pillar 14 which is vertically placed and matched with the first positioning sleeves 513 is fixedly arranged on the rack 1, a first lifting cylinder 141 which provides lifting power for the first positioning guide pillar is connected to the lower end of the first positioning guide pillar 14, and the first lifting cylinder 141 is located below the table top of the rack 1; the bottom surface of the die connecting plate 413 is fixedly provided with a second positioning sleeve 414, the rack 1 is fixedly provided with a vertically-arranged second positioning guide pillar 15 matched with the second positioning sleeve 414, the lower end of the second positioning guide pillar 15 is connected with a second lifting cylinder 151 for providing lifting power for the second positioning guide pillar 15, and the second lifting cylinder 151 is located below the table top of the rack.
The working principle of the device is that fins are sequentially arranged on the fin feeding mechanism 2, after a sucker 306 of the fin sucking and releasing mechanism 3 horizontally sucks the vertically arranged fins on the bin layered plate 203, a lifting motor 307 provides power, a sucker mounting plate 305 drives the sucker 306 which sucks the fins to move downwards under the guiding action of a guiding end 212, at the moment, a die mounting plate 406 slides right below the sucker 306 along a main line linear guide rail 11 under the action of a second ball screw 407 and a sliding motor 408, the fins are inserted into jacks of a single-piece die 405 of the fin fixing mechanism 4, the fin feeding mechanism 2 is pushed forwards along the sucking direction of the fins while the fin sucking and releasing mechanism 3 sucks the fins to separate the fins, next fin is inserted in the same mode for fin arrangement, and after the fin arrangement is finished, the tube expanding mechanism 5 and the fin fixing mechanism 4 are connected with a first positioning guide post 14 through a first positioning sleeve 513, The second positioning sleeve 414, the second positioning guide pillar 15, the positioning block 512 and the die connecting plate 413 are fixed together, the push rod fixing plate 504 is pushed under the action of power provided by the tube expansion cylinder 509, the tube expansion push rod 508 is tightly attached to the heat tube on the base bottom plate 501, the heat tube is pushed into the arranged fins in the fin fixing mechanism 4, the fins and the heat tube are pressed into a whole, the abutting column 400 is pressed down to abut against the pressing plate 404 under the action of the pressing cylinder 402, and the pressing plate 404 and the epoxy plate 409 are lowered to tightly press the fins on the single die 405, so that the fins are tidier, and the connection between the fins and the heat tube is tighter.
In the fin arranging process of one fin arranging machine, the rotating disc 12 below the tube expanding mechanism 5 drives the base bottom plate 501 to rotate to the other station, the other fin arranging machine transfers the arranged fins to the tube expanding mechanism 5 to carry out the same tube expanding step, the tube expanding mechanism is fully utilized, and the working efficiency is improved.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. The utility model provides a fin evaporator double bank piece pushes away bloated all-in-one which characterized in that: the fin arranging machine comprises a right-angle bent frame, two fin arranging machines are arranged on a table top where two right-angle sides of the frame are located, each fin arranging machine comprises two main line linear guide rails which are horizontally arranged in parallel, the main line linear guide rails are fixed on the table top where the two right-angle sides of the frame are located, the two main line linear guide rails are intersected at the right-angle bent part of the table top of the frame, each main line linear guide rail is sequentially provided with a fin feeding mechanism, a fin sucking and releasing mechanism and a fin fixing mechanism according to a fin arranging process, the fin fixing mechanisms are close to the right-angle bent part of the frame, a tube expanding mechanism is arranged on the table top of the right-angle bent part of the frame, two sides of each fin fixing mechanism are in sliding connection with the main line linear guide rails on the right-angle sides where the fin fixing mechanisms are located, and the tube, wherein,
fin feed mechanism includes:
the support frame is fixed on the table top of the rack, a bin mounting plate is arranged on the support frame, multiple rows and multiple layers of bin layering plate layers are arranged on the bin mounting plate, two parallel bin layering plates are arranged on each bin layering plate layer, two parallel bin baffles are arranged on each bin layering plate, a push plate linear slide rail groove is arranged on each bin baffle, a slide rod is arranged at the edge of the upper side of each bin baffle, supporting blocks for supporting the slide rods are arranged on the end surfaces of the two sides of each bin layering plate, a first linear guide rail is horizontally arranged between each bin baffle and the supporting blocks, a push plate is arranged above each bin layering plate, and the two ends of the push plate penetrate through the push plate linear slide rail groove and are in sliding connection with the first linear guide rail;
the two push plate cylinders respectively push the adjacent ends of the two push plates, and the stroke direction of the push plate cylinders is the same as the suction direction of the fins;
the fin guide plate is fixed on the bottom surface of one end, close to the fin absorbing and releasing mechanism, of the bin mounting plate, and a guide end is arranged at one end, close to the fin absorbing and releasing mechanism, of the fin guide plate and inclines downwards;
the tube expansion mechanism comprises:
the rotary disc is fixedly attached to the bottom surface of the rotary disc, a gear box capable of rotating selectively is attached to the bottom surface of the rotary disc, two sides of the bottom surface of the gear box are connected with the main line linear guide rail in a sliding mode, the gear box can slide along the main line linear guide rail, a base bottom plate is fixedly attached to the upper surface of the rotary disc in a fitting mode, two ends of the base bottom plate in the sliding direction are respectively fixedly provided with a base plate, one base plate close to the fin fixing mechanism is a base front plate, the other base plate is a base rear plate, a push rod fixing plate is arranged between the base front plate and the base rear plate in parallel, a retaining plate is arranged between the push rod fixing plate and the base front plate in parallel, and pipe holes matched;
two ends of the guide posts are respectively fixed at the end parts of the two opposite base plates, and the two horizontally placed guide posts vertically penetrate through the push rod fixing plate and the retaining plate and are in sliding connection with the push rod fixing plate and the retaining plate;
the cross section of the expansion push rod group is the same as that of the heat pipe, the expansion push rod group is composed of a plurality of expansion push rods, one end of each expansion push rod is fixed on the push rod fixing plate, and the other end of each expansion push rod sequentially penetrates through the pipe holes in the retaining plate and the front plate of the base;
the tube expansion cylinder is fixed on the base rear plate and used for driving the push rod fixing plate to slide.
2. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 1, wherein: the two ends of the push plate are provided with a plurality of screw holes along the length direction of the push plate, a first sliding block for the push plate to slide along the first linear guide rail is arranged between the two ends of the push plate and the first linear guide rail, and the first sliding block is in threaded connection with the push plate.
3. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 1, wherein: the included angle between the guide end and the vertical plane is 15-30 degrees, and the number of the fin guide plates is the same as the number of the rows of the layered plate layers of the storage bin.
4. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 1, wherein: the fin is inhaled and is equipped with vertical frame and the stand of placing on putting the mechanism, the frame is fixed on the stand, the fin is inhaled and is put the mechanism and still includes:
the second linear guide rail is fixed on the vertical edge of the frame;
the two ends of the lifting mechanism bottom plate are respectively connected with the two second linear guide rails in a sliding manner, a sucker mounting plate capable of sliding in a telescopic manner is arranged on the lifting mechanism bottom plate, and a sucker is fixed on the sucker mounting plate;
the lifting motor is fixed on the horizontal frame at the upper end of the frame;
the upper end of the first ball screw is connected with the lower part of the lifting motor, the lower end of the first ball screw is fixed on the lower end horizontal frame of the lifting mechanism bottom plate, and the first ball screw is connected with the lifting mechanism bottom plate in a vertical sliding mode.
5. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 1, wherein: one end, close to the fin fixing mechanism, of the expansion pipe push rod is a conical tip, and one end, close to the fin fixing mechanism, of the expansion pipe push rod is provided with a cambered surface adaptive to the heat pipe.
6. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 1, wherein: the fin fixing mechanism includes:
the vertical edge of the right-angle stand column is fixed on the edge of the side edge of the rack, a pressing cylinder and a plurality of vertical pressing guide pillars are fixedly arranged on a horizontal plate of the right-angle stand column, a pressing support column is arranged at the lower end of the pressing cylinder, the upper end of the pressing guide pillar is fixedly connected with the horizontal plate of the right-angle stand column, a pressing plate is arranged below the horizontal plate of the right-angle stand column, the lower end of the pressing guide pillar is fixedly connected with the pressing plate, and a plurality of single-piece dies which are horizontally arranged side by side are arranged below the pressing plate;
the die mounting plate is fixed on the bottom surface of the single die, and two side edges of the die mounting plate are connected with the main linear guide rail in a sliding manner and can horizontally slide along the main linear guide rail;
second ball screw and sliding motor, the level is placed second ball screw is located between two thread linear guide, second ball screw's one end with mould mounting panel fixed connection, second ball screw's the other end with sliding motor connects, sliding motor does second ball screw provides power, sliding motor fixes on the mesa of frame, sliding motor drives second ball screw.
7. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 6, wherein: the lower part of clamp plate is equipped with the epoxy board, the epoxy board fixed laminate in on the bottom surface of clamp plate, the number of monolithic mould with the column number on feed bin layering sheet layer is the same.
8. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 6, wherein: the monolithic mould is fixed the formation side by multiseriate picture peg, be equipped with on the picture peg with the jack that the fin suited, be equipped with big drawing of patterns strip in the interval of picture peg, the die mounting board is fixed with the drawing of patterns bottom plate on the both ends terminal surface along the slip direction, be equipped with on the drawing of patterns bottom plate with the recess that big drawing of patterns strip suited, every big drawing of patterns strip fix with screw is relative in the recess.
9. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 6, wherein: the bottom surface of the die mounting plate is close to one end of the tube expanding mechanism and is provided with a die connecting plate, the bottom surface of the base bottom plate is close to one end of the fin fixing mechanism and is provided with a positioning block, and the positioning block is provided with a connecting hole matched with the die connecting plate.
10. The finned evaporator double-row-sheet pushing and expanding all-in-one machine as claimed in claim 9, wherein: two symmetrical first positioning sleeves are arranged at one end, close to the fin fixing mechanism, of the bottom surface of the base bottom plate, a vertically-arranged first positioning guide pillar matched with the first positioning sleeves is fixedly arranged on the rack, a first lifting cylinder for providing lifting power for the first positioning guide pillar is connected to the lower end of the first positioning guide pillar, and the first lifting cylinder is located below the table top of the rack; the bottom surface of the die connecting plate is fixedly provided with a second positioning sleeve, the rack is fixedly provided with a vertically placed second positioning guide pillar matched with the second positioning sleeve, the lower end of the second positioning guide pillar is connected with a second lifting cylinder for providing lifting power for the second positioning guide pillar, and the second lifting cylinder is located below the table top of the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720491570.4U CN207057506U (en) | 2017-05-05 | 2017-05-05 | The double group screenings of evaporator fin push away swollen all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720491570.4U CN207057506U (en) | 2017-05-05 | 2017-05-05 | The double group screenings of evaporator fin push away swollen all-in-one |
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| CN207057506U true CN207057506U (en) | 2018-03-02 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138642A (en) * | 2017-05-05 | 2017-09-08 | 苏州优尼梅申工业机器人科技有限公司 | The double group screenings of evaporator fin push away swollen all-in-one |
| CN110125273A (en) * | 2019-06-28 | 2019-08-16 | 南京禹智智能科技有限公司 | A kind of evaporator fin automatic charging screening kludge and its feeding screening method |
-
2017
- 2017-05-05 CN CN201720491570.4U patent/CN207057506U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138642A (en) * | 2017-05-05 | 2017-09-08 | 苏州优尼梅申工业机器人科技有限公司 | The double group screenings of evaporator fin push away swollen all-in-one |
| CN107138642B (en) * | 2017-05-05 | 2019-06-28 | 苏州优尼梅申工业机器人科技有限公司 | The double group screenings of evaporator fin push away swollen all-in-one machine |
| CN110125273A (en) * | 2019-06-28 | 2019-08-16 | 南京禹智智能科技有限公司 | A kind of evaporator fin automatic charging screening kludge and its feeding screening method |
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| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Ji Qing Inventor after: Shu Xi Inventor after: Chen Yongxiang Inventor before: Chen Yongxiang |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180718 Address after: 213000 Ziwei Road, Zhong Lou District, Changzhou, Jiangsu Province, No. 23 Patentee after: Changzhou de Yan Automation Technology Co., Ltd. Address before: 215000 Suzhou hi tech Zone, Jiangsu Province, No. 78 Patentee before: Suzhou Shen Mei Union Industrial Robot Technology Co. Ltd. |
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| TR01 | Transfer of patent right |