CN207004735U - A kind of overall generator - Google Patents
A kind of overall generator Download PDFInfo
- Publication number
- CN207004735U CN207004735U CN201720973364.7U CN201720973364U CN207004735U CN 207004735 U CN207004735 U CN 207004735U CN 201720973364 U CN201720973364 U CN 201720973364U CN 207004735 U CN207004735 U CN 207004735U
- Authority
- CN
- China
- Prior art keywords
- support bar
- outer rotor
- central shaft
- wheel hub
- supporting disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
Landscapes
- Wind Motors (AREA)
Abstract
The utility model provides a kind of overall generator, and it includes the central shaft of a monoblock type, outer rotor generator is set in central shaft lower rotatable, on the top of central shaft rotatably arranged with wheel hub;Also include a sleeve, the outer rotor of the lower end connection outer rotor generator of sleeve, the upper end of sleeve connects the wheel hub;Brake disc is set on the outer rotor of the bottom of central shaft.The multistage central axis segment for needing field combinations in the prior art is changed to a monoblock type central shaft by the utility model, such change is greatly improved the concentricity of generator outer rotor and wheel hub, in addition, because central shaft is integral, therefore, the outer rotor installed on center shaft, the parts such as wheel hub can all be completed in factory-assembled, when transporting to in-site installation, only need that directly generator is arranged in tower, eliminate the cumbersome installation procedure of the structure of original generator, so that the time of in-site installation single wind generator shorten to one day from three days, installation fee can also be saved.
Description
Technical field
A kind of technical field of wind power generator is the utility model is related to, one kind is provided in particular in and is used for vertical axis wind power generation
The overall generator of machine.
Background technology
Vertical axis aerogenerator of the prior art, in order that wind energy is converted into the process of electric energy and preferably carried out,
Two generators up and down are typically used, two generators form the generator of monoblock type by a sleeve connection.Existing
In integrated wind power generator, generator external rotating part is held by the dish axle of upper, middle and lower three to be coupled with integral central axle, blade
By support bar support, the rotating part rotation of driving generator external is generated electricity, so as to realize that the wind energy for absorbing blade turns
Turn to electric energy.For the vertical axis aerogenerator of low power wind-driven generator, such as 20KW, two generatings are not often needed
Machine, and if set two generators not only increase the complexity of system, but also can influence complete machine operational effect and can
By property.
In addition, the vertical axis aerogenerator of low power monomotor of the prior art, its structure is generally such as Fig. 6 institutes
Show, including upper, middle and lower three parts, bottom is divided into generator, and generator is outer rotor generator 04, the hair of outer rotor generator 04
Motor center axle 041 is arranged in tower 05, and the outer rotor in outer rotor generator 04 passes through upper and lower two dish axle with central shaft 041
Hold connection.Middle part is divided into middle king-post 03, the generator central shaft 041 of the bottom connection engine 04 of middle king-post 03.Top
It is divided into rotary part 01, including wheel hub 011 and hub central axle 012, wherein wheel hub 011 and hub central axle 012 is by upper
Lower two dish axles hold connection, and generator central shaft 012 is connected with the upper end of middle king-post.The blade of generator is arranged on upper and lower two
On strut, upper support bar is fixed on wheel hub 011, and lower support bar is fixed on outer rotor.By synchronous sleeve 2 by outer rotor and
Wheel hub 011 is linked together, and synchronous cylinder 2 is formed by connecting by upper bush 021 and lower sleeve 022, and the upper end of upper bush 021 connects
It is connected on wheel hub 011, the lower end of lower sleeve 022 is connected on outer rotor.
In the installation process of above-mentioned generator, first, outer rotor generator 04 is arranged in tower 05, then by
Between king-post 03 be arranged on generator central shaft 04, lower sleeve is arranged on outer rotor, hub central axle 012 and middle king-post
03 connection, upper bush, the bottom connection lower sleeve of upper bush, top connection wheel hub are finally installed.Supported on wheel hub in connection
Bar support, connects lower support bar support on outer rotor, and the upper and lower side of each blade is separately fixed at located at upper lower support bar branch
On upper lower support bar on frame.
There are the following problems for the wind-driven generator of this structure:
1. the generator central shaft of outer rotor generator, middle king-post need to connect by attachment structure with hub central axle
Get up, thus it is difficult to ensure that the axiality of wheel hub and generator, and in order to ensure high axiality, at the scene in installation process
The mounting and adjusting taken long enough, and even so, it is also difficult to unpredictable dislocation bias is avoided the occurrence of, thus can be straight
The operational effect for having influence on wind-driven generator is connect, causes wind-driven generator to occur in the process of running periodically up and down by decentraction
Play, mechanicalness noise is there is also, the serious blower fan that can also directly result in is unable to normal use and damage.
2. because central shaft is more piece combination, returns installation and cause trouble so that whole installation process is very cumbersome, peace
Fill long in time limit, also increase crane rent and labour cost, increase installation cost.
3. the bearing setting on existing wind-driven generator is problematic, in order to give generator external rotary part to provide foot
Enough supports and intensity, multiple ball bearings can be used in the prior art, because the type bearing is not enough to put down in the process of running
Weighing apparatus generator causes in operation process and axially and radially beated, and can cause to a certain extent axially and radially weighs about more
Beam, and thus cause fan operation not smooth, cause blower fan stuck when serious and can not operate.
Utility model content
The purpose of this utility model is to improve the deficiencies in the prior art, there is provided one kind is easily installed, generator and wheel hub
The overall generator that greatly improves of axiality.
What the purpose of this utility model was realized in:
A kind of overall generator, include the central shaft of a monoblock type, the central shaft lower rotatable outer turn is set
Sub- generator, on the top of the central shaft rotatably arranged with wheel hub;Also include a sleeve, the lower end of the sleeve connects this outer turn
The outer rotor of sub- generator, the upper end of the sleeve connect the wheel hub;Set and stop on the outer rotor of the bottom of the central shaft
Hull.
Further, the turntable set between the wheel hub and the central shaft is a disk cylinder roller bearing;
The turntable set between the outer rotor and the central shaft is that two dish axles are held, and its middle and upper part sets a disk cylindrical roller
Bearing, bottom set 4 angular contact ball bearings of a disk.
Further, the central shaft is the gradually small three-level stepped central axle of the diameter of axle from bottom to top.
Specifically, three-level stepped central axle can be formed by three sections of steel-pipe weldings.
Two described disk cylinder roller bearings can be against on two shaft shoulders of three-level stepped central axle.
On the three-level stepped central axle, first reducing step from bottom to top is as the outer rotor and the central shaft
Between the positioning step of the bearing inner race of turntable that sets, second reducing step is as between the wheel hub and central shaft
The positioning step of the bearing inner race of the turntable of setting.
It is connected on the wheel hub and the upper support bar supporting disk of upper support bar is set, is set on the upper support bar supporting disk
The corresponding position of support bar, its side face are arranged to plane, and the bolt of connection upper support bar is set in the supporting disk side wall of the plane
Hole, the circumferential plane side wall inner side form chamber, the upper support bar supporting disk lower shoe to should chamber position
The upper installation hand hole that installation upper support bar is set.
It is connected on the outer rotor and the lower support bar supporting disk of lower support bar is set, is set on the lower support bar supporting disk
The corresponding position of lower support bar, its side face are arranged to plane, and the spiral shell of connection lower support bar is set in the supporting disk side wall of the plane
Keyhole, the circumferential plane side wall inner side form chamber, the lower support bar supporting disk lower shoe to should chamber position
Put the installation hand hole that installation upper support bar is set.
This corresponding overall generator is three blades of connection, then the upper support bar supporting disk is that section configuration is hexagon
Hexagonal prism, wherein three alternate seamed edge cylinder flat sidewalls are inwardly formed the chamber on the lower surface of the wheel hub with three
Elongated hole is set corresponding to the individual chamber on cham-ber floor as installation hand hole.
This corresponding overall generator is three blades of connection, then the lower support bar supporting disk be provided with the wheel hub
Three chambers corresponding to above and below chamber location on the upper support bar supporting disk of setting, set and use in the flat sidewall of the chamber
In the bolt hole of connection lower support bar;Respectively set on cham-ber floor corresponding with three chambers on the lower surface of the outer rotor
Two circular holes are as installation hand hole.
Described upper support bar support plate, lower support bar support plate section configuration, or quadrangular, eight prisms, ten ribs
Post, 12 prisms, coordinate the generator of 2,4,5 or 6 blades of installation.
Soleplate is connected in the lower end of the central shaft, sets bolt hole to be used to be fixedly connected with basis on the soleplate;
Extend a plate body in the side of the soleplate, for installing fixed brake.
Further, a plate is also extended in the centrosymmetric another side of plate body with aforementioned audit on the soleplate
Body, for installing fixed another brake.
Overall generator provided by the utility model, the multistage central axis segment for needing field combinations in the prior art is changed to
A piece monoblock type central shaft, such change can greatly improve the concentricity of generator outer rotor and wheel hub, further, since in
Mandrel is integral, and therefore, the part such as the outer rotor installed on center shaft, wheel hub can be completed in factory-assembled, transport to
During in-site installation, it is only necessary to directly generator is arranged in tower, eliminates the cumbersome peace of the structure of original generator
Fill process so that the time of in-site installation single wind generator shorten to one day from three days, can also save installation fee.
The utility model is described further below by drawings and examples.
Brief description of the drawings
Fig. 1 is a kind of structural representation of 20KW entirety vertical axis aerogenerator provided by the utility model.
Fig. 2 is A in Fig. 1 to structural representation.
Fig. 3 is B in Fig. 1 to structural representation.
Fig. 4 is C in Fig. 1 to structural representation.
Fig. 5 is D in Fig. 4 to structural representation.
Fig. 6 is the structural representation of wind-driven generator of the prior art.
Embodiment
It is an a kind of specific embodiment of 20KW provided by the utility model overall generator as shown in Figure 1.It is wrapped
A lower small stepped central axle upper greatly formed by the steel-pipe welding of three sections of different-diameters is included, three sections of steel pipes form the bottom of bottom
Portion central axis segment A, middle part central axis segment B and central upper portion shaft part C.Bottom centre's shaft part A diameters are maximum, and central upper portion axle C is straight
Footpath is minimum.
In the fixed soleplate 1 in bottom centre shaft part A lower end, bolt hole 101 is set on the soleplate 1, such as Fig. 2 institutes
Show, on the basis of stepped central axle is fixed on.Generator assembly is set on bottom centre shaft part A, it includes stator
Coil block 7 and outer rotor 4, outer rotor 4 coordinate the critical piece for forming generator with stator coil component 7.Outer rotor 4 it is upper
Lower both ends are connected with bottom centre shaft part A by bearing.Specifically, the bottom of outer rotor 4 passes through 4 angular contact ball axles of a disk
5 connection bottom centre shaft part A are held, specifically, a convex shoulder, 4 angular contact ball bearing inner rings 5 are made on bottom centre shaft part A
Lower surface be against on the convex shoulder, a coil stator lower bearing lasso is set on the upper surface of 4 angular contact ball bearing inner rings
6, the coil stator lower bearing lasso 6 is fixed with bottom centre shaft part A.Brake disc 2 is fixed in the lower end of outer rotor 4.
The top of outer rotor 4 connects stepped central axle by a disk cylinder roller bearing 11, cylinder roller bearing 11
The lower end of inner ring is against on the shaft shoulder that bottom centre shaft part A and middle part central axis segment B is formed.In the bottom of cylinder roller bearing 11
Intermediate bearing oil baffle 9 is set, and it is fixed on bottom centre shaft part A, and is supported on the coil fixed with bottom centre shaft part A
On the end face of stator upper bearing (metal) circle 8.Connected plummer block keep 10 and intermediate bearing gear oil with the outer ring of cylinder roller bearing 11
Circle 9 forms the fit structure of relative motion.The lower end of outer rotor 4 be fixed on on 4 angular contact ball bearings 5 with bearing outer ring
On the lower ball cover 3 of connection, the upper end of outer rotor 4 is fixed on plummer block keep 10.
Wheel hub 13 is set on the top of stepped central axle, the bearing between wheel hub 13 and stepped central axle rolls for cylinder
Sub- bearing 14, the lower end of the inner ring of the cylinder roller bearing 14 are against the axle that central upper portion shaft part C and middle part central axis segment B is formed
On shoulder.
Fixed lower support bar supporting disk 41 on outer peripheral face on outer rotor 4.On outer peripheral face on wheel hub 13 it is fixed on
Support bar supporting disk 131.In order that lower support bar supporting disk 41 and upper support bar supporting disk 131 are obtained synchronously, in stepped central
A sleeve 12 is arranged outside axle, the lower end of the sleeve 12 is fixed on the plummer block keep being connected with the outer ring of cylinder roller bearing 11
On 10, the upper end of the sleeve 12 is fixed on the lower surface of upper support bar supporting disk.
The upper bearing (metal) seal upper-part 16 being fixed on central upper portion shaft part C is set on the top of cylinder roller bearing 14
Coordinate the bearing seal structure formed with the upper bearing (metal) seal lower component 15 being fixed on wheel hub.
As shown in figure 4, the upper support bar supporting disk 131 being connected with wheel hub 13 is six prisms that section configuration is hexagon
Body, wherein three alternate seamed edge column side walls are inwardly formed chamber 132, it is provided for connecting upper support bar on the side wall
(Not shown in figure)Bolt hole 132a, as shown in Figure 5;On the lower surface of the upper support bar supporting disk 131 with three chambers
Elongated hole is set corresponding to room on cham-ber floor as installation hand hole 132b.
As shown in figure 3, with outer rotor 4 be connected lower support bar supporting disk 41 be provided with upper support bar supporting disk 131
Chamber location up and down corresponding to three chamber 41a, be provided in the side wall of the chamber connect lower support bar(Do not show in figure
Go out)Bolt hole;Respectively set on cham-ber floor corresponding with three chambers on the lower surface of the lower support bar supporting disk 41
Two circular holes are as installation hand hole 41b.
Soleplate 1 is connected in the lower end of bottom centre's shaft part, as shown in Fig. 2 setting bolt hole 101 to use on the soleplate 1
It is fixedly connected in basis;Extend a plate body 102 in the side of the soleplate 1, bolt hole is which is provided with, for installing fixation
Brake.
Further, can also also extend with the foregoing 102 centrosymmetric another side of plate body extended on soleplate 1
Go out a plate body(Not shown in figure), for installing fixed another brake.
The utility model by multiple segmentation central shafts in the prior art by that will arrive the split central shaft that scene is assembled
The central shaft of monoblock type is changed to, substantially increases the outer rotor of wind-driven generator and the axiality of wheel hub.The utility model is changed
Set four dish axles to hold, and be provided with the prior art of two disk angular contact ball bearings, simply the outer rotor of central shaft bottom with
Connection bearing between central shaft under uses 4 angular contact ball bearings, balances due to vertically being beated caused by error, outer to turn
The holding the dish axle that is set between wheel hub and central shaft in a upper dish axle and hold of son and central shaft use cylinder roller bearing,
Solves the problems, such as multiple constraint.
Thus, installation effectiveness is not only increased, while also substantially increases installation accuracy.It is possible thereby to so that use this reality
With the overall generator of new offer, threshold wind velocity is reduced to 3m/s from original 4.5m/s.Smooth running, no longer occur due to
Periodically upper and lower play and mechanicalness noise caused by bias.
Claims (10)
- A kind of 1. overall generator, it is characterised in that:Include the central shaft of a monoblock type, in the lower rotatable of the central shaft Outer rotor generator is set, on the top of the central shaft rotatably arranged with wheel hub;Also include a sleeve, the lower end of the sleeve connects The outer rotor of the outer rotor generator is connect, the upper end of the sleeve connects the wheel hub;The outer rotor in the bottom of the central shaft Upper setting brake disc.
- 2. overall generator according to claim 1, it is characterised in that:Set between the wheel hub and the central shaft Turntable is a disk cylinder roller bearing;The turntable set between the outer rotor and the central shaft is two disks Bearing, its middle and upper part set a disk cylinder roller bearing, and bottom sets 4 angular contact ball bearings of a disk.
- 3. overall generator according to claim 1, it is characterised in that:The central shaft is gradually small for the diameter of axle from bottom to top Three-level stepped central axle.
- 4. overall generator according to claim 3, it is characterised in that:The three-level stepped central axle is by three sections of steel Pipe is welded.
- 5. overall generator according to claim 2, it is characterised in that:Two described disk cylinder roller bearings are against three-level On two shaft shoulders of stepped central axle.
- 6. overall generator according to claim 5, it is characterised in that:On the three-level stepped central axle, from it is lower to On positioning of first reducing step as the bearing inner race of the turntable set between the outer rotor and the central shaft Step, positioning table of second reducing step as the bearing inner race of the turntable set between the wheel hub and central shaft Rank.
- 7. overall generator according to claim 1 or 2, it is characterised in that:It is connected on the wheel hub and upper support bar is set Upper support bar supporting disk, the corresponding position of upper support bar is set on the upper support bar supporting disk, its side face is arranged to plane, The bolt hole of connection upper support bar is set in the supporting disk side wall of the plane, chamber is formed in the inner side of the side wall of circumferential plane, The installation hand hole of upper support bar is installed to that should set on the position of chamber in the lower shoe of the upper support bar supporting disk;It is connected on the outer rotor and the lower support bar supporting disk of lower support bar is set, is propped up under being set on the lower support bar supporting disk The corresponding position of strut, its side face are arranged to plane, and the bolt hole of connection lower support bar is set in the supporting disk side wall of the plane, The circumferential plane side wall inner side form chamber, the lower support bar supporting disk lower shoe to that should be set on the position of chamber Put the installation hand hole of installation upper support bar.
- 8. overall generator according to claim 7, it is characterised in that:This corresponding overall generator is three leaves of connection Piece, then it is connected on the wheel hub and the upper support bar supporting disk of upper support bar is set, the upper support bar supporting disk is that section configuration is The hexagonal prism of hexagon, wherein three alternate seamed edge column side walls are inwardly formed chamber, the company of being provided on the side wall Connect the bolt hole of support bar;Elongated hole conduct is set on the lower surface of the wheel hub on cham-ber floor corresponding with three chambers Installation hand hole;It is connected on the outer rotor and the lower support bar supporting disk of lower support bar is set, the lower support bar supporting disk is provided with and wheel hub Three chambers corresponding to above and below chamber location on the upper support bar supporting disk of upper setting, are provided in the side wall of the chamber Connect the bolt hole of lower support bar;It is each on cham-ber floor corresponding with three chambers on the lower surface of the outer rotor to set two Individual circular hole is as installation hand hole.
- 9. overall generator according to claim 1 or 2, it is characterised in that:Basis is connected in the lower end of the central shaft Plate, bolt hole is set on the soleplate to be used to be fixedly connected with basis;Extend a plate body in the side of the soleplate, for pacifying The fixed brake of dress.
- 10. overall generator according to claim 9, it is characterised in that:Extend with foregoing on the soleplate A plate body is also extended in the centrosymmetric another side of plate body, for installing fixed another brake.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720973364.7U CN207004735U (en) | 2017-08-03 | 2017-08-03 | A kind of overall generator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720973364.7U CN207004735U (en) | 2017-08-03 | 2017-08-03 | A kind of overall generator |
Publications (1)
Publication Number | Publication Date |
---|---|
CN207004735U true CN207004735U (en) | 2018-02-13 |
Family
ID=61458635
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201720973364.7U Expired - Fee Related CN207004735U (en) | 2017-08-03 | 2017-08-03 | A kind of overall generator |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN207004735U (en) |
-
2017
- 2017-08-03 CN CN201720973364.7U patent/CN207004735U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180213 Termination date: 20210803 |