CN207004711U - It is a kind of that slurry tubular turbine is determined using non-axis transmission - Google Patents
It is a kind of that slurry tubular turbine is determined using non-axis transmission Download PDFInfo
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Abstract
本实用新型公开了一种采用无轴传动的定浆贯流式水轮机,包括同轴设置在进水管内部的导叶轮毂体,沿导叶轮毂体的周向均匀分布有固定导叶,导叶轮毂体的外伸轴上同轴套装有转轮轮毂体,沿转轮轮毂体的周向均匀分布有一圈转轮叶片,转轮叶片的轮缘外同轴设有环形的齿轮环套,齿轮环套的外表面加工有齿圈,齿轮环套上的齿圈与输出机构配合,导叶轮毂体的外伸轴端部设有泄水锥,泄水锥位于尾水管内部,进水管与尾水管同轴设置在齿轮环套的相对两侧。该水轮机转轮与发电机转子间采用齿轮传动机构连接,简化了水轮机的整体结构,降低了安装、检修成本。
The utility model discloses a fixed-pitch tubular water turbine adopting shaftless transmission, which comprises a guide vane hub body coaxially arranged inside a water inlet pipe, and fixed guide vanes and guide vanes are evenly distributed along the circumferential direction of the guide vane hub body. The runner hub body is coaxially set on the extended shaft of the hub body, and a circle of runner blades is evenly distributed along the circumference of the runner hub body. The outer rim of the runner blades is coaxially provided with an annular gear ring sleeve. The outer surface of the ring sleeve is processed with a gear ring, the gear ring on the gear ring sleeve cooperates with the output mechanism, the end of the extended shaft of the guide vane hub body is provided with a water discharge cone, the water discharge cone is located inside the draft tube, the inlet pipe and the tail pipe The water pipes are coaxially arranged on opposite sides of the gear ring sleeve. The runner of the water turbine is connected with the rotor of the generator by a gear transmission mechanism, which simplifies the overall structure of the water turbine and reduces installation and maintenance costs.
Description
技术领域technical field
本实用新型属于水利水电工程设备技术领域,涉及一种采用无轴传动的定浆贯流式水轮机。The utility model belongs to the technical field of water conservancy and hydropower engineering equipment, and relates to a fixed-pitch tubular water turbine adopting shaftless transmission.
背景技术Background technique
传统贯流式水轮发电机组的结构中,因为水轮机转轮需要通过传动轴与发电机转子直连,所以水轮机的流道内通常需要单独设计出安放发电机的单独空间(如灯泡体、竖井),或者设置一段S形拐弯的尾水管将传动轴引伸出流道外与发电机转子连接,导致水轮机整体管路结构及内部流道结构复杂、占地空间大。而在农村小水电开发及超低水头明渠流道内的水能资源利用过程中,水轮发电机组通常具有装机容量小,所处厂房空间结构紧凑的特点,因此将传统的贯流式水轮机结构应用于小水电站或微型水电站进行水能开发会造成厂房土建成本大量增加、水轮机整体结构不合理、安装检修设备成本增加等问题。In the structure of the traditional tubular hydroelectric generator set, because the runner of the hydro turbine needs to be directly connected with the rotor of the generator through the transmission shaft, it is usually necessary to design a separate space for placing the generator in the flow channel of the hydro turbine (such as the bulb body, shaft) , or set up an S-shaped turning draft tube to lead the drive shaft out of the flow channel to connect with the generator rotor, resulting in a complex overall pipeline structure and internal flow channel structure of the turbine and a large footprint. However, in the development of small hydropower in rural areas and the utilization of hydropower resources in ultra-low head open channel channels, hydroelectric generating units usually have the characteristics of small installed capacity and compact space structure of the workshop, so the traditional tubular hydroturbine structure is applied The development of water energy in small hydropower stations or micro hydropower stations will cause a large increase in the civil construction costs of the plant, unreasonable overall structure of the turbine, and increased installation and maintenance equipment costs.
实用新型内容Utility model content
本实用新型的目的是提供一种采用无轴传动的定浆贯流式水轮机,该水轮机转轮与发电机转子间采用齿轮传动机构连接,简化了水轮机的整体结构,降低了安装、检修成本。The purpose of the utility model is to provide a fixed-pitch tubular water turbine with shaftless transmission. The turbine runner and the generator rotor are connected by a gear transmission mechanism, which simplifies the overall structure of the water turbine and reduces installation and maintenance costs.
本实用新型所采用的技术方案是,一种采用无轴传动的定浆贯流式水轮机,包括同轴设置在进水管内部的导叶轮毂体,沿导叶轮毂体的周向均匀分布有固定导叶,导叶轮毂体的外伸轴上同轴套装有转轮轮毂体,沿转轮轮毂体的周向均匀分布有一圈转轮叶片,转轮叶片的轮缘外同轴设有环形的齿轮环套,齿轮环套的外表面加工有齿圈,齿轮环套上的齿圈与输出机构配合,导叶轮毂体的外伸轴端部设有泄水锥,泄水锥位于尾水管内部,进水管与尾水管同轴设置在齿轮环套的相对两侧。The technical scheme adopted by the utility model is that a fixed-pitch tubular water turbine adopting shaftless transmission includes a guide vane hub body coaxially arranged inside the water inlet pipe, and fixed blades are uniformly distributed along the circumference of the guide vane hub body The guide vane, the runner hub body is coaxially set on the extended shaft of the guide vane hub body, and a circle of runner blades is evenly distributed along the circumference of the runner hub body, and the rim of the runner blade is coaxially provided with an annular Gear ring sleeve, the outer surface of the gear ring sleeve is processed with a gear ring, the gear ring on the gear ring sleeve cooperates with the output mechanism, the end of the extended shaft of the guide vane hub body is provided with a water discharge cone, and the water discharge cone is located inside the draft tube , the water inlet pipe and the draft pipe are coaxially arranged on opposite sides of the gear ring sleeve.
本实用新型的特点还在于,The utility model is also characterized in that,
其中固定导叶分别与进水管和导叶轮毂体固接成为一体。Wherein the fixed guide vane is fixedly connected with the water inlet pipe and the guide vane hub body respectively to form a whole.
其中导叶轮毂体的外伸轴的两端分别设有对转轮轮毂体起支撑作用的深沟球轴承,深沟球轴承与导叶轮毂体的外伸轴同轴。The two ends of the extended shaft of the guide vane hub body are provided with deep groove ball bearings supporting the runner hub body respectively, and the deep groove ball bearings are coaxial with the extended shaft of the guide vane hub body.
其中转轮叶片分别与转轮轮毂体、齿轮环套固接为一体。Wherein the runner blades are respectively fixedly connected with the hub body of the runner and the gear ring sleeve as a whole.
其中齿轮环套与进水管的接合处设有角接触球轴承a,角接触球轴承a的外圈通过弹性挡圈a定位,弹性挡圈a嵌在进水管内壁上,角接触球轴承a的内圈采用紧配合安装在齿轮环套的一侧,齿轮环套的一侧还同轴套装有金属骨架唇形密封a,金属骨架唇形密封a安装在角接触球轴承a的外侧且位于进水管与齿轮环套之间;Angular contact ball bearing a is provided at the junction of the gear ring sleeve and the water inlet pipe, the outer ring of the angular contact ball bearing a is positioned by the circlip a, the circlip a is embedded on the inner wall of the water inlet pipe, and the angular contact ball bearing a The inner ring is installed on one side of the gear ring sleeve with tight fit, and the metal frame lip seal a is coaxially set on one side of the gear ring sleeve. The metal frame lip seal a is installed on the outer side of the angular contact ball bearing a and is located in the Between the water pipe and the gear ring;
其中角接触球轴承a、弹性挡圈a、金属骨架唇形密封a均与进水管同轴设置。Among them, the angular contact ball bearing a, the elastic retaining ring a, and the metal frame lip seal a are all arranged coaxially with the water inlet pipe.
其中齿轮环套与尾水管的结合处设有角接触球轴承b,角接触球轴承b的外圈通过弹性挡圈b定位,弹性挡圈b嵌在尾水管的内壁上,角接触球轴承b的内圈采用紧配合安装在齿轮环套的另一侧,齿轮环套的另一侧还同轴套装有金属骨架唇形密封b,金属骨架唇形密封b安装在角接触球轴承b的外侧且位于尾水管与齿轮环套之间;Angular contact ball bearing b is provided at the junction of the gear ring sleeve and the draft tube, the outer ring of the angular contact ball bearing b is positioned by the elastic retaining ring b, the elastic retaining ring b is embedded on the inner wall of the draft tube, and the angular contact ball bearing b The inner ring of the inner ring is installed on the other side of the gear ring with a tight fit, and the other side of the gear ring is coaxially fitted with a metal skeleton lip seal b, and the metal skeleton lip seal b is installed on the outside of the angular contact ball bearing b And it is located between the draft tube and the gear ring;
其中角接触球轴承b、弹性挡圈b、金属骨架唇形密封b均与尾水管同轴设置。Among them, the angular contact ball bearing b, the elastic retaining ring b, and the metal frame lip seal b are all arranged coaxially with the draft tube.
其中泄水锥的中心处同轴开设有螺纹孔,导叶轮毂体的外伸轴的端部加工有外螺纹,导叶轮毂体的外伸轴端部与泄水锥通过螺纹连接。Wherein the center of the water discharge cone is coaxially provided with a threaded hole, the end of the extending shaft of the guide vane hub body is processed with external threads, and the end of the extending shaft of the guide vane hub body is connected with the water discharge cone by threads.
其中输出机构包括扭矩输出轴,扭矩输出轴上套装有扭矩输出齿轮,扭矩输出齿轮与齿轮环套上的齿圈啮合。Wherein the output mechanism includes a torque output shaft, a torque output gear is sleeved on the torque output shaft, and the torque output gear meshes with the ring gear on the gear ring sleeve.
本实用新型的有益效果是,本实用新型提供的一种采用无轴传动的定浆贯流式水轮机过流部件少,内部结构紧凑,水轮机转轮与发电机转子间无需传动轴直连,解决了现有贯流式水轮机需要采用传动轴与发电机转子直连而造成的电站管路及水轮机内流道结构复杂、占据空间大的问题,是一种新型的专用于农村小水电站或微型水电站的开发以及超低水头明渠发电的小型水轮机,同时,本实用新型中的水轮机无叶顶间隙空化空蚀,转轮叶片的使用寿命将大大提高。The beneficial effect of the utility model is that the fixed-pitch tubular turbine provided by the utility model adopts shaftless transmission with few flow parts and compact internal structure, and there is no need for a direct connection between the turbine runner and the generator rotor, which solves the problem of It solves the problem that the existing tubular turbine needs to use the direct connection between the drive shaft and the generator rotor, which causes the complex structure of the power station pipeline and the internal flow channel of the turbine, and occupies a large space. At the same time, the water turbine in the utility model has no cavitation cavitation in the blade top gap, and the service life of the runner blades will be greatly improved.
附图说明Description of drawings
图1是本实用新型一种采用无轴传动的定浆贯流式水轮机的结构示意图;Fig. 1 is a structural schematic diagram of a fixed-pitch tubular water turbine adopting shaftless transmission of the utility model;
图2是图1中A处的局部放大图。Fig. 2 is a partial enlarged view of A in Fig. 1 .
图中,1.进水管,2.导叶轮毂体,3.固定导叶,4.转轮轮毂体,5.转轮叶片,6.齿轮环套,7.泄水锥,8.尾水管,9.深沟球轴承,10.角接触球轴承a,11.弹性挡圈a,12.金属骨架唇形密封a,13.角接触球轴承b,14.弹性挡圈b,15.金属骨架唇形密封b,16.扭矩输出轴,17.扭矩输出齿轮。In the figure, 1. Inlet pipe, 2. Guide vane hub body, 3. Fixed guide vane, 4. Runner hub body, 5. Runner blade, 6. Gear ring sleeve, 7. Drain cone, 8. Draft tube , 9. Deep groove ball bearing, 10. Angular contact ball bearing a, 11. Retaining ring a, 12. Metal frame lip seal a, 13. Angular contact ball bearing b, 14. Retaining ring b, 15. Metal Skeleton lip seal b, 16. Torque output shaft, 17. Torque output gear.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型一种采用无轴传动的定浆贯流式水轮机,结构如图1所示,包括同轴设置在进水管1内部的导叶轮毂体2,沿导叶轮毂体2的周向均匀分布有一圈固定导叶3,导叶轮毂体2的外伸轴上同轴套装有转轮轮毂体4,沿转轮轮毂体4的周向均匀分布有一圈转轮叶片5,转轮叶片5的轮缘外同轴设有环形的齿轮环套6,齿轮环套6的外表面加工有齿圈,齿轮环套6上的齿圈与输出机构配合,导叶轮毂体2的外伸轴端部设有泄水锥7,泄水锥7位于尾水管8内部,进水管1与尾水管8同轴设置在齿轮环套6的相对两侧。The utility model is a fixed-pitch tubular water turbine adopting shaftless transmission. The structure is shown in Figure 1. A circle of fixed guide vanes 3 is distributed, and the runner hub body 4 is coaxially set on the extended shaft of the guide vane hub body 2, and a circle of runner blades 5 is uniformly distributed along the circumference of the runner hub body 4, and the runner blades 5 An annular gear ring sleeve 6 is arranged coaxially outside the wheel rim, and the outer surface of the gear ring sleeve 6 is processed with a gear ring. The gear ring gear on the gear ring sleeve 6 cooperates with the output mechanism. There is a water discharge cone 7 at the top, and the water discharge cone 7 is located inside the draft tube 8, and the water inlet pipe 1 and the draft tube 8 are coaxially arranged on opposite sides of the gear ring sleeve 6.
其中固定导叶3分别与进水管1和导叶轮毂体2固接成为一体(固定导叶3位于进水管1内壁和导叶轮毂体2之间)。Wherein the fixed guide vane 3 is fixedly connected with the water inlet pipe 1 and the guide vane hub body 2 respectively (the fixed guide vane 3 is located between the inner wall of the water inlet pipe 1 and the guide vane hub body 2).
其中导叶轮毂体2的外伸轴的两端分别设有对转轮轮毂体4起支撑作用的深沟球轴承9,深沟球轴承9与导叶轮毂体2的外伸轴同轴。The two ends of the extended shaft of the guide vane hub body 2 are provided with deep groove ball bearings 9 supporting the runner hub body 4 respectively, and the deep groove ball bearings 9 are coaxial with the extended shaft of the guide vane hub body 2 .
其中转轮叶片5分别与转轮轮毂体4、齿轮环套6固接为一体。Wherein the runner blades 5 are respectively fixedly connected with the runner hub body 4 and the gear ring sleeve 6 as a whole.
如图2所示,齿轮环套6与进水管1的接合处设有角接触球轴承a10,角接触球轴承a10的外圈通过弹性挡圈a11(弹性挡圈a11起定位卡紧作用)定位,弹性挡圈a11嵌在进水管1内壁上,角接触球轴承a10的内圈采用紧配合安装在齿轮环套6的一侧(角接触球轴承a10的内圈在水轮机运转时随着齿轮环套6转动,角接触球轴承a10的外圈保持静止),齿轮环套6的一侧还同轴套装有金属骨架唇形密封a12,金属骨架唇形密封a12安装在角接触球轴承a10的外侧(金属骨架唇形密封a12防止角接触球轴承a10的润滑油泄漏以及杂物、尘土进入角接触球轴承a10,起到密封作用)且位于进水管1与齿轮环套6之间;角接触球轴承a10在进水管1与齿轮环套6之间起固定支撑作用;其中角接触球轴承a10、弹性挡圈a11、金属骨架唇形密封a12均与进水管1同轴设置。As shown in Figure 2, an angular contact ball bearing a10 is provided at the junction of the gear ring sleeve 6 and the water inlet pipe 1, and the outer ring of the angular contact ball bearing a10 is positioned by the circlip a11 (the circlip a11 acts as a positioning and clamping function). , the elastic retaining ring a11 is embedded on the inner wall of the water inlet pipe 1, and the inner ring of the angular contact ball bearing a10 is installed on one side of the gear ring sleeve 6 with a tight fit (the inner ring of the angular contact ball bearing a10 follows the gear ring when the turbine is running. sleeve 6 rotates, the outer ring of the angular contact ball bearing a10 remains stationary), one side of the gear ring sleeve 6 is coaxially fitted with a metal frame lip seal a12, and the metal frame lip seal a12 is installed on the outside of the angular contact ball bearing a10 (The metal frame lip seal a12 prevents the leakage of lubricating oil of the angular contact ball bearing a10 and the entry of sundries and dust into the angular contact ball bearing a10, which acts as a seal) and is located between the water inlet pipe 1 and the gear ring sleeve 6; the angular contact ball The bearing a10 acts as a fixed support between the water inlet pipe 1 and the gear collar 6; the angular contact ball bearing a10, the elastic retaining ring a11, and the metal skeleton lip seal a12 are coaxially arranged with the water inlet pipe 1.
其中齿轮环套6与尾水管8的结合处设有角接触球轴承b13,角接触球轴承b13的外圈通过弹性挡圈b14定位(弹性挡圈b14起定位卡紧作用),弹性挡圈b14嵌在尾水管8的内壁上,角接触球轴承b13的内圈采用紧配合安装在齿轮环套6的另一侧(角接触球轴承b13内圈在水轮机运转时随着齿轮环套6转动,角接触球轴承b13的外圈保持静止),齿轮环套6的另一侧还同轴套装有金属骨架唇形密封b15,金属骨架唇形密封b15安装在角接触球轴承b13的外侧(金属骨架唇形密封b15可以防止角接触球轴承b13的润滑油泄漏以及杂物、尘土进入角接触球轴承b13,起到密封作用)且位于尾水管8与齿轮环套6之间;角接触球轴承b13在尾水管8和齿轮环套6之间起固定支撑作用;同时,角接触球轴承a10和角接触球轴承b13还承担转轮叶片5、转轮轮毂体4和齿轮环套6组成的转动部件所受的径向和轴向载荷。其中角接触球轴承b13、弹性挡圈b14、金属骨架唇形密封b15均与尾水管8同轴设置。Angular contact ball bearing b13 is provided at the junction of gear ring sleeve 6 and draft tube 8, and the outer ring of angular contact ball bearing b13 is positioned by elastic retaining ring b14 (the elastic retaining ring b14 acts as a positioning and clamping function), and the elastic retaining ring b14 Embedded on the inner wall of the draft tube 8, the inner ring of the angular contact ball bearing b13 is installed on the other side of the gear ring sleeve 6 with a tight fit (the inner ring of the angular contact ball bearing b13 rotates with the gear ring sleeve 6 when the turbine is running, The outer ring of the angular contact ball bearing b13 remains stationary), the other side of the gear ring sleeve 6 is coaxially fitted with a metal frame lip seal b15, and the metal frame lip seal b15 is installed on the outside of the angular contact ball bearing b13 (the metal frame The lip seal b15 can prevent the leakage of lubricating oil of the angular contact ball bearing b13 and the entry of sundries and dust into the angular contact ball bearing b13, which acts as a seal) and is located between the draft tube 8 and the gear ring sleeve 6; the angular contact ball bearing b13 It acts as a fixed support between the draft tube 8 and the gear ring sleeve 6; at the same time, the angular contact ball bearing a10 and the angular contact ball bearing b13 also undertake the rotating parts composed of the runner blade 5, the runner hub body 4 and the gear ring sleeve 6 radial and axial loads. Among them, the angular contact ball bearing b13, the elastic retaining ring b14, and the metal frame lip seal b15 are all arranged coaxially with the draft tube 8 .
其中泄水锥7的中心处同轴开设有螺纹孔,导叶轮毂体2的外伸轴的端部加工有外螺纹,导叶轮毂体2的外伸轴端部与泄水锥7通过螺纹连接。泄水锥7对深沟球轴承9起压紧作用,同时也对水流起到导流作用。Wherein the center of the drain cone 7 is coaxially provided with a threaded hole, the end of the extending shaft of the guide vane hub body 2 is processed with external threads, and the end of the extending shaft of the guide vane hub body 2 and the drain cone 7 are threaded connect. The water discharge cone 7 acts as a compression to the deep groove ball bearing 9, and also acts as a guide to the water flow.
其中输出机构包括扭矩输出轴16,扭矩输出轴16上套装有扭矩输出齿轮17,扭矩输出齿轮17与齿轮环套6上的齿圈啮合。The output mechanism includes a torque output shaft 16, on which a torque output gear 17 is sleeved, and the torque output gear 17 meshes with the ring gear on the gear collar 6.
本实用新型一种采用无轴传动的定浆贯流式水轮机的工作方式为:水流从进水管1进入水轮机,经由固定导叶3的引导以一定的角度撞击到转轮叶片5上并产生推动转轮叶片5转动的扭矩,由于转轮叶片5与齿轮环套6焊接为一个整体,因此转轮叶片5不存在叶顶间隙,也不会遭受叶顶间隙空化空蚀的破坏。转轮叶片5转动时带动齿轮环套6一起旋转,然后齿轮环套6与扭矩输出齿轮17之间通过外啮合的方式将转轮叶片5受到的扭矩传递给扭矩输出齿轮17,扭矩输出齿轮17再通过键连接将扭矩传递给扭矩输出轴16进行扭矩的输出,扭矩输出轴16可直接连接发电机发电,或者再连接一级增速箱进行增速发电。The working mode of the fixed-pitch tubular water turbine adopting shaftless transmission in the utility model is as follows: the water flow enters the water turbine from the water inlet pipe 1, and hits the runner blade 5 at a certain angle through the guidance of the fixed guide vane 3 and generates a push. The rotating torque of the runner blade 5, because the runner blade 5 and the gear ring sleeve 6 are welded as a whole, so the runner blade 5 does not have a tip clearance, and will not be damaged by cavitation erosion in the tip clearance. When the runner blade 5 rotates, it drives the gear ring sleeve 6 to rotate together, and then the torque received by the runner blade 5 is transmitted to the torque output gear 17 through the external meshing mode between the gear ring sleeve 6 and the torque output gear 17, and the torque output gear 17 Then, the torque is transmitted to the torque output shaft 16 through the key connection to output the torque. The torque output shaft 16 can be directly connected to the generator for power generation, or connected to a first-stage gearbox for speed-up power generation.
本实用新型一种采用无轴传动的定浆贯流式水轮机的特点为:本装置采用齿轮传动的方式将转轮的扭矩进行输出,摒弃了采用传动轴将水轮机转轮与发电机转子直接连接的方法,使得整个机组的轴向尺寸大为减少,简化了水轮机的结构,非常适合应用于农村小水电站或微型水电站的水能开发。The feature of the utility model is a fixed-pitch tubular water turbine with shaftless transmission: the device uses gear transmission to output the torque of the runner, and does not use the transmission shaft to directly connect the turbine runner with the generator rotor. The method greatly reduces the axial size of the entire unit, simplifies the structure of the turbine, and is very suitable for the development of hydropower in rural small hydropower stations or micro-hydropower stations.
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CN107013399A (en) * | 2017-05-26 | 2017-08-04 | 西安理工大学 | One kind determines oar tubular turbine using gear-driven |
CN107013399B (en) * | 2017-05-26 | 2020-08-18 | 西安理工大学 | Fixed-blade tubular turbine adopting gear transmission |
CN111197549A (en) * | 2018-11-16 | 2020-05-26 | 杨明恭 | A hydroelectric device |
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