CN206999348U - A kind of diamond wire multi-line slicer - Google Patents
A kind of diamond wire multi-line slicer Download PDFInfo
- Publication number
- CN206999348U CN206999348U CN201720476660.6U CN201720476660U CN206999348U CN 206999348 U CN206999348 U CN 206999348U CN 201720476660 U CN201720476660 U CN 201720476660U CN 206999348 U CN206999348 U CN 206999348U
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- China
- Prior art keywords
- diamond wire
- mobile jib
- line
- gauze
- wheels
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Abstract
The utility model relates to a kind of diamond wire multi-line slicer, is made up of incisory gauze, guide wheel, line wheel, cutting head and cooling system, and diamond wire derived from gauze both ends is connected by No.1 guide wheel and No. two guide wheels with two line wheels respectively；Diamond wire derived from gauze by after No.1 guide wheel with original derived from diamond wire it is vertical, diamond wire by after No. two guide wheels with the diamond wire before No. two guide wheels in parallel side-by-side arrange；It is wrapped in by the diamond wire of No. two guide wheels in line wheel；Two line wheels are rotated to drive diamond wire and gauze to move and carry out cutting operation；Gauze is wrapped on the outside of two home rolls；Two line wheels are vertically arranged with the home roll in gauze.Line wheel direction is rotated by 90 ° by the utility model, perpendicular to main rod, therefore realizes that system tension loss reduces by 1/3；Efficient cooling can be realized by swinging cooling body.
Description
Technical field
It the utility model is related to a kind of industrial cutting equipment, and in particular to a kind of diamond wire multi-line slicer.
Background technology
Diamond wire multi-line slicer is the strong equipment for cutting crisp hard material at present, it be by cutting gauze, guide wheel,
Receiving/releasing line wheel and cutting head and cooling system composition.The key wherein cut is the high speed back and forth movement of gauze to workpiece
Grinding cutting.As shown in figure 1, the existing diamond wire multi-line slicer in market be by home roll gauze, No.1 guide wheel, No. two guide wheels,
No. three guide wheels and line wheel realize the high-speed motion of gauze.
If cutting setting tension force T0, gauze tension force is T, and steel wire is disrumpent feelings tension force is Tb guide wheels linear speed from 0 to highest linear speed institute
It is F to need tangential force；
Then：No.1 guide wheel to steel wire tension force between No. two guide wheels be T1；
No. two guide wheels to steel wire tension force between No. three guide wheels be T2；
No. three guide wheels to steel wire tension force between line wheel be T3；
Then in acceleration and deceleration, the tension distribution on diamond wire is steel wire：
T1=T±F；
T2=T1±F；
T3=T2±F；
Therefore it is 3F that system takes/be lost tension force in itself, these power can not participate in cutting gauze, if cutting tension force
Setting is more than the disrumpent feelings tension force of steel wire plus 3F：T0+3F ＞ Tb；In then cutting during steel wire acceleration and deceleration, steel wire is necessarily broken.Broken string is made
Into loss be multi-line slicer maximum.
The effect of three guide wheels, the overtension of the diamond wire made, and cause the kinetic equation loss of system excessive, in some instances it may even be possible to
Can cause because of overtension and caused by Buddha's warrior attendant thread breakage, result in greater loss.
Main rod does the positive counter-movement of high speed according to setting speed of service curve belt moving-wire net, and folding and unfolding line wheel then follows main rod line
Speed, in this process, due to reasons such as stationary problem, steel wire deformations, it may appear that the fluctuation of steel wire tension force, due to coiling
Power and winding displacement spacing difference can bring the fluctuation of winding displacement and tension force.
In the existing multi-line slicer in market, there can be following coupling：
If：Tension force is T, and linear velocity V, winding displacement error is Δ L, then following coupling in three be present：
T∝F（V,ΔL,Δθ）；
V∝F（T,ΔL,Δθ）；
ΔL∝F（T,V,Δθ）；
So fuzzy control can not be typically being used during resolution error source, add dead zone function and reduce system sensitivity.Cause
This its problems be present：
1st, the coupling of winding displacement error and linear velocity：When winding displacement error be present, line wheel position is adjusted, and this adjusts meeting
Line wheel is caused to change to glass pulley line length, it is therefore desirable to which colleague adjusts linear velocity to adapt to tension force and winding displacement；
2nd, the coupling of winding displacement and tension force：When steel wire is run, the winding tension change and the vibration of steel wire of steel wire can couplings
The tension force closed in glass pulley detects, therefore can have the coupling and decoupling of both in controlling；
3rd, the coupling of tension force and linear velocity：When tension force changes and causes straining pulley position to change, the motion of straining pulley
The change of line length can be brought, so as to which need linear velocity is adapted to tension force.
Utility model content
The defects of the purpose of this utility model is to overcome in the prior art, a kind of diamond wire multi-line slicer is designed, this
Line wheel direction is rotated by 90 ° by utility model, perpendicular to main rod, while rotation retractable cable is done, is moved according to cam along doing
Wheel shaft to linear motion realize winding displacement, it is achieved that No. two guide wheels of original system and the unification of No. three guide wheel functions, abatement
One guide wheel, therefore realize that system tension loss reduces by 1/3；Efficient cooling can be realized by swinging cooling body, and
The mode of swing can make mortar change direction progress effectively rinse and cool down, improve cooling effectiveness.
To achieve the above object, technical scheme is a kind of diamond wire multi-line slicer used by the utility model, by cutting
Gauze, guide wheel, line wheel, cutting head and cooling system composition, the diamond wire derived from gauze both ends cut is led by No.1 respectively
Wheel and No. two guide wheels are connected with two line wheels；
Diamond wire derived from gauze by after No.1 guide wheel with original derived from diamond wire it is vertical, diamond wire passes through No. two guide wheels
Arranged afterwards with the diamond wire before No. two guide wheels in parallel side-by-side；It is wrapped in by the diamond wire of No. two guide wheels in line wheel；Two lines
Wheel is rotated to drive diamond wire and gauze to move and carry out cutting operation；
Gauze is wrapped on the outside of two home rolls；Two line wheels are vertically arranged with the home roll in gauze.Line wheel direction rotates
90 degree, perpendicular to main rod, while rotation retractable cable is done, according to cam motion do along wire wheel axis to linear motion realize row
Line, it is achieved that No. two guide wheels of original system and the unification of No. three guide wheel functions, cut down a guide wheel, therefore realize system
Power loss reduces by 1/3.
Preferably, No. two guide wheels are tension adjustment guide wheel, and No. two guide wheels adjust the tension force of diamond wire by moving radially.
Preferably, the linear velocity of the closed-loop control diamond wire of line wheel and main rod composition.
Preferably, the winding displacement direction of error on gauze is orthogonal with tension adjustment direction.Winding displacement direction of error and tension adjustment
Direction is completely orthogonal, is independent of each other, and realizes decoupling.
Structure of the present utility model make it that the coupling of this three is decoupled：
1st, the closed loop that linear velocity is only made up of line wheel and main shaft is controlled, and tension adjustment is only by the straight line of straining pulley
Mobile realization is full decoupled with tension force；
2nd, tension adjustment is only realized by the rectilinear movement of straining pulley, unrelated with linear velocity and winding displacement, not to linear velocity and
Winding displacement influences；
3rd, winding displacement direction of error is completely orthogonal with tension adjustment direction, is independent of each other, and realizes decoupling.
It is further preferred that cooling system, which is provided with, swings cooling body, swinging cooling body includes substrate, is set on the upside of substrate
There are several mobile jibs, the lower end of mobile jib is hinged by the main basal base of jointed shaft and substrate upper side；The upper end of mobile jib is provided with shower nozzle
Pipe, shower head pipe are provided with several nozzles for being used to spray mortar；The side of several mobile jibs is connected as one by cross bar, electricity
Cylinder driving mobile jib moves back and forth carries out sandblasting slurry cooling operations to drive the nozzle of mobile jib upper end to move back and forth.
Preferably, the side of mobile jib is provided with the mortar pipe parallel with cross bar, and mortar pipe is connected with shower head pipe respectively by pipeline
It is logical.
Preferably, vertical montant is provided with the upside of the substrate on the outside of mobile jib, the upper end of montant is provided with the electric cylinders of horizontal direction,
The lower end of electric cylinders cylinder body is hinged by jointed shaft and montant upper end；Time pedestal is provided with the upside of substrate between main basal base and montant,
Oscillating rod is provided with the upside of secondary pedestal, the lower end of oscillating rod is hinged by jointed shaft and time pedestal；Tune is socketed with the outside of oscillating rod
Section set, adjusting set slide up and down cooperation on the outside of oscillating rod, and adjusting set is provided with fastening screw, and oscillating rod side is provided with vertical
Binding groove, fastening screw coordinate with binding groove；The telescopic rod end of electric cylinders is hinged by the side of jointed shaft and adjusting set, regulation
The opposite side of set is hinged by one end of jointed shaft and connecting rod, and the other end of connecting rod is cut with scissors by the side of jointed shaft and cross bar
Connect.
It is further preferred that the left part and right part of substrate are symmetrically arranged with left part mobile jib group and right part mobile jib group；Left part master
Bar group and right part mobile jib group are swung by an electric cylinders and oscillating rod driving respectively；The mobile jib phase of left part mobile jib group and right part mobile jib group
Between set.
Preferably, the side of vertical frame is provided with the tilting brace with substrate connection.
Preferably, the vertical range of the main basal base between left part mobile jib group and right part mobile jib group is 3-15cm.
During swing cooling body work of the present utility model, the height and position of adjusting set is adjusted by adjusting set, with adjustment
The hunting range of mobile jib, and then the mortar hydro-peening position of nozzle is adjusted, to adapt to the cutting operation of different components；By fastening spiral shell
Adjusting set is fixedly secured on oscillating rod by bar.The mobile jib group of left and right two swings and can cooled down from both sides high-efficiency rinsing simultaneously, phase
Than changeless hydro-peening mode, there is higher flushing and cooling effect.
The advantages of the utility model and beneficial effect are：
Diamond wire multi-line slicer, line wheel direction is rotated by 90 °, perpendicular to main rod, while rotation retractable cable is done,
According to cam motion do along wire wheel axis to linear motion realize winding displacement, it is achieved that No. two guide wheels of original system and No. three are led
The unification of function is taken turns, cuts down a guide wheel, therefore realizes that system tension loss reduces by 1/3；
Can realize efficient cooling by swinging cooling body, and the mode swung can make mortar change direction into
Row is effective to be rinsed and cools down, and improves cooling effectiveness.
Brief description of the drawings
Fig. 1 is the slicer structural representation of background technology.
Fig. 2 is the structural representation of the utility model diamond wire multi-line slicer.
Fig. 3 is the structural representation that the utility model swings cooling body.
Fig. 4 is the left view that cooling body is swung in Fig. 3.
In figure：1st, home roll；2nd, gauze；3rd, No.1 guide wheel；4th, No. two guide wheels；5th, No. three guide wheels；6th, line wheel；7th, diamond wire；
8th, nozzle；9th, mobile jib；10th, shower head pipe；11st, cross bar；12nd, electric cylinders；13rd, main basal base；14th, montant；15th, substrate；16th, mortar pipe；
17th, brace；18th, oscillating rod；19th, secondary pedestal；20th, jointed shaft；21st, expansion link；22nd, binding groove；23rd, fastening screw；24th, even
Extension bar；25th, adjusting set.
Embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below
Example is only used for clearly illustrating the technical solution of the utility model, and can not limit protection model of the present utility model with this
Enclose.
Embodiment 1
As shown in Figure 2：A kind of multi-line slicer of diamond wire 7, by incisory gauze 2, guide wheel, line wheel 6, cutting head and cold
But system is formed, and diamond wire 7 is connected by No.1 guide wheel 3 and No. two guide wheels 4 with two line wheels 6 respectively derived from the both ends of gauze 2；
Diamond wire 7 derived from gauze 2 by after No.1 guide wheel 3 with original derived from diamond wire 7 it is vertical, diamond wire 7 passes through two
Arranged after number guide wheel 4 with the diamond wire 7 before No. two guide wheels 4 in parallel side-by-side；Wound online by the diamond wire 7 of No. two guide wheels 4
On wheel 6；Two line wheels 6 are rotated to drive diamond wire 7 and gauze 2 to move and carry out cutting operation；
Gauze 2 is wrapped in two outsides of home roll 1；Two line wheels 6 are vertically arranged with the home roll 1 in gauze 2.The side of line wheel 6
To being rotated by 90 °, perpendicular to main rod, while rotation retractable cable is done, do along the straight line of the axial direction of line wheel 6 and transport according to cam motion
It is dynamic to realize winding displacement, it is achieved that the unification of No. two guide wheels 4 of original system and No. three functions of guide wheel 5, cuts down a guide wheel, therefore
Realize that system tension loss reduces by 1/3.
As shown in Figure 3 and Figure 4, cooling system, which is provided with, swings cooling body, and swinging cooling body includes substrate 15, substrate 15
Upside is provided with several mobile jibs 9, and the lower end of mobile jib 9 is be hinged by the main basal base 13 of jointed shaft 20 and the upper side of substrate 15；Mobile jib 9
Upper end be provided with shower head pipe 10, shower head pipe 10 is provided with several nozzles 8 for being used to spray mortar；The side of several mobile jibs 9
Connected as one by cross bar 11, electric cylinders 12 drive mobile jib 9 move back and forth with drive the nozzle 8 of the upper end of mobile jib 9 move back and forth into
Cooling operations are starched in row sandblasting.
The side of mobile jib 9 is provided with the mortar pipe 16 parallel with cross bar 11, mortar pipe 16 by pipeline respectively with shower head pipe 10
Connection.The upside of substrate 15 in the outside of mobile jib 9 is provided with vertical montant 14, and the upper end of montant 14 is provided with the electric cylinders 12 of horizontal direction,
The lower end of the cylinder body of electric cylinders 12 is hinged by jointed shaft 20 and the upper end of montant 14；The upside of substrate 15 between main basal base 13 and montant 14
Provided with secondary pedestal 19, the secondary upside of pedestal 19 is provided with oscillating rod 18, and the lower end of oscillating rod 18 is cut with scissors by jointed shaft 20 and time pedestal 19
Connect；The outside of oscillating rod 18 is socketed with adjusting set 25, and adjusting set 25 slides up and down cooperation in the outside of oscillating rod 18, in adjusting set 25
Provided with fastening screw 23, the side of oscillating rod 18 is provided with vertical binding groove 22, and fastening screw 23 coordinates with binding groove 22；Electric cylinders 12
The end of expansion link 21 be hinged by jointed shaft 20 and the side of adjusting set 25, the opposite side of adjusting set 25 by jointed shaft 20 with
One end of connecting rod 24 is hinged, and the other end of connecting rod 24 is hinged at by jointed shaft 20 and cross bar 11.
The left part and right part of substrate 15 are symmetrically arranged with 9 groups of 9 groups of left part mobile jib and right part mobile jib；9 groups of left part mobile jib and the right side
9 groups of portion's mobile jib drives swing by an electric cylinders 12 and oscillating rod 18 respectively；The phase of mobile jib 9 of 9 groups of 9 groups of left part mobile jib and right part mobile jib
Between set.The side of vertical frame is provided with the tilting brace 17 being connected with substrate 15.9 groups of 9 groups of left part mobile jib and right part mobile jib it
Between the vertical range of main basal base 13 be 3-15cm.
When swinging cooling body work, the height and position of adjusting set 25 is adjusted by adjusting set 25, to adjust the pendulum of mobile jib 9
Dynamic scope, and then the mortar hydro-peening position of nozzle 8 is adjusted, to adapt to the cutting operation of different components；Will by fastening screw 23
Adjusting set 25 is fixedly secured on oscillating rod 18.9 groups of the mobile jib in left and right two swings and can cooled down from both sides high-efficiency rinsing simultaneously, phase
Than changeless hydro-peening mode, there is higher flushing and cooling effect.
Described above is only preferred embodiment of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model technical principle is not departed from, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as the scope of protection of the utility model.
Claims (8)
1. a kind of diamond wire multi-line slicer, is made up of incisory gauze, guide wheel, line wheel, cutting head and cooling system, it is special
Sign is that diamond wire derived from gauze both ends is connected by No.1 guide wheel and No. two guide wheels with two line wheels respectively；
Diamond wire derived from gauze by after No.1 guide wheel with original derived from diamond wire it is vertical, diamond wire by after No. two guide wheels with
Diamond wire before No. two guide wheels is arranged in parallel side-by-side；It is wrapped in by the diamond wire of No. two guide wheels in line wheel；Two line wheels turn
Move to drive diamond wire and gauze to move and carry out cutting operation；
Gauze is wrapped on the outside of two home rolls；Two line wheels are vertically arranged with the home roll in gauze.
2. diamond wire multi-line slicer as claimed in claim 1, it is characterised in that No. two guide wheels are tension adjustment guide wheel, two
Number guide wheel adjusts the tension force of diamond wire by moving radially.
3. the diamond wire multi-line slicer as described in claim 1-2 is any, it is characterised in that cooling system is provided with to swing and cooled down
Mechanism, swinging cooling body includes substrate, and several mobile jibs are provided with the upside of substrate, and the lower end of mobile jib passes through on jointed shaft and substrate
The main basal base of side is hinged；The upper end of mobile jib is provided with shower head pipe, and shower head pipe is provided with several nozzles for being used to spray mortar；If
The side of dry mobile jib is connected as one by cross bar, and electric cylinders driving mobile jib is moved back and forth to drive the nozzle of mobile jib upper end reciprocal
Motion carries out sandblasting slurry cooling operations.
4. diamond wire multi-line slicer as claimed in claim 3, it is characterised in that the side of mobile jib is provided with parallel with cross bar
Mortar pipe, mortar pipe are connected with shower head pipe respectively by pipeline.
5. diamond wire multi-line slicer as claimed in claim 3, it is characterised in that be provided with the upside of the substrate on the outside of mobile jib vertical
Montant, the upper end of montant is provided with the electric cylinders of horizontal direction, and the lower end of electric cylinders cylinder body is hinged by jointed shaft and montant upper end；It is main
Time pedestal is provided with the upside of substrate between pedestal and montant, oscillating rod is provided with the upside of secondary pedestal, the lower end of oscillating rod, which passes through, to be hinged
Axle is hinged with time pedestal；Adjusting set is socketed with the outside of oscillating rod, adjusting set slides up and down cooperation, adjusting set on the outside of oscillating rod
Fastening screw is provided with, oscillating rod side is provided with vertical binding groove, and fastening screw coordinates with binding groove；The flexible rod end of electric cylinders
Portion is hinged by the side of jointed shaft and adjusting set, and the opposite side of adjusting set is hinged by one end of jointed shaft and connecting rod, even
The other end of extension bar is hinged at by jointed shaft and cross bar.
6. the diamond wire multi-line slicer as described in claim 4-5 is any, it is characterised in that the left part and right part of substrate are symmetrical
It is provided with left part mobile jib group and right part mobile jib group；Left part mobile jib group and right part mobile jib group are driven by an electric cylinders and oscillating rod respectively
Swing；The alternate setting of mobile jib of left part mobile jib group and right part mobile jib group.
7. diamond wire multi-line slicer as claimed in claim 6, it is characterised in that the side of vertical frame is provided with and substrate connection
Tilting brace.
8. diamond wire multi-line slicer as claimed in claim 6, it is characterised in that between left part mobile jib group and right part mobile jib group
The vertical range of main basal base be 3-15cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720476660.6U CN206999348U (en) | 2017-05-03 | 2017-05-03 | A kind of diamond wire multi-line slicer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720476660.6U CN206999348U (en) | 2017-05-03 | 2017-05-03 | A kind of diamond wire multi-line slicer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206999348U true CN206999348U (en) | 2018-02-13 |
Family
ID=61442521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720476660.6U Withdrawn - After Issue CN206999348U (en) | 2017-05-03 | 2017-05-03 | A kind of diamond wire multi-line slicer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206999348U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106945189A (en) * | 2017-05-03 | 2017-07-14 | 江苏秉宸科技有限公司 | A kind of diamond wire multi-line slicer |
-
2017
- 2017-05-03 CN CN201720476660.6U patent/CN206999348U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106945189A (en) * | 2017-05-03 | 2017-07-14 | 江苏秉宸科技有限公司 | A kind of diamond wire multi-line slicer |
| CN106945189B (en) * | 2017-05-03 | 2019-07-23 | 江苏秉宸科技有限公司 | A kind of diamond wire multi-line slicer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180213 Effective date of abandoning: 20190723 |