CN206997248U - A solar photovoltaic panel cleaning device - Google Patents
A solar photovoltaic panel cleaning device Download PDFInfo
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- CN206997248U CN206997248U CN201720799494.3U CN201720799494U CN206997248U CN 206997248 U CN206997248 U CN 206997248U CN 201720799494 U CN201720799494 U CN 201720799494U CN 206997248 U CN206997248 U CN 206997248U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 63
- 239000000428 dust Substances 0.000 claims abstract description 53
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000010408 sweeping Methods 0.000 claims 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 230000001360 synchronised effect Effects 0.000 description 17
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000011086 high cleaning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及清洗装置制造技术领域,特别涉及一种太阳能光伏板清洗装置。The utility model relates to the technical field of cleaning device manufacturing, in particular to a solar photovoltaic panel cleaning device.
背景技术Background technique
随着光伏产业的发展,全世界范围内的太阳能电站装机容量在不断的提升。太阳能电站以其清洁无污染,无需人值守等优势,越来越受到各国的重视。然而,由于太阳能能板都安装在屋顶,荒漠等地方,灰尘和污垢较多。灰尘和污垢积累在太阳能板上会遮挡阳光,造成太阳能板的发电效率下降。因此,若能够对太阳能光伏板进行有效的清洗,在同等装机容量下可以提高光伏电站的发电效率。目前的电站,一般都是由人工进行清洗,这样的方式不但人力成本较高,效率低而且浪费水。如果在荒漠地区,水资源的匮乏使组件的清洗成本更高。With the development of the photovoltaic industry, the installed capacity of solar power plants around the world is constantly increasing. Solar power plants are more and more valued by countries because of their advantages of cleanliness, pollution-free, and no need for people to be on duty. However, since solar panels are all installed on roofs, deserts, etc., there is a lot of dust and dirt. The accumulation of dust and dirt on the solar panels will block the sunlight, resulting in a decrease in the power generation efficiency of the solar panels. Therefore, if the solar photovoltaic panel can be effectively cleaned, the power generation efficiency of the photovoltaic power station can be improved under the same installed capacity. The current power stations are generally cleaned manually. This method not only has high labor costs, but also has low efficiency and wastes water. If in a desert area, the lack of water resources makes the cleaning cost of the components higher.
有鉴于此,特提出本实用新型以解决上述现有技术的技术问题。In view of this, the utility model is proposed to solve the technical problems of the above-mentioned prior art.
实用新型内容Utility model content
针对上述现有技术,本实用新型所要解决的技术问题是提供一种太阳能光伏板清洗装置,该太阳能光伏板清洗装置清洗效率高,省时、省力,清洗效果好,人力成本低且需水量很少。In view of the above-mentioned prior art, the technical problem to be solved by this utility model is to provide a solar photovoltaic panel cleaning device, which has high cleaning efficiency, saves time and effort, has good cleaning effect, low labor cost and requires a lot of water. few.
为了解决上述技术问题,本实用新型提供了一种太阳能光伏板清洗装置,其包括驱动车,与驱动车驱动连接的灰尘清扫装置;所述灰尘清扫装置工作清扫太阳能光伏板表面的灰尘,所述驱动车工作驱动灰尘清扫装置向前移动。In order to solve the above-mentioned technical problems, the utility model provides a solar photovoltaic panel cleaning device, which includes a driving car and a dust cleaning device connected to the driving car; the dust cleaning device works to clean the dust on the surface of the solar photovoltaic panel, and the The driving car works to drive the dust cleaning device to move forward.
本实用新型的进一步改进为,所述灰尘清扫装置包括外壳,在所述外壳内设有灰尘清扫机构,所述灰尘清扫机构包括毛刷、毛刷运动机构,所述毛刷运动机构工作驱动毛刷运动。A further improvement of the utility model is that the dust cleaning device includes a housing, and a dust cleaning mechanism is arranged in the casing, and the dust cleaning mechanism includes a brush and a brush movement mechanism, and the brush movement mechanism drives the hair brush motion.
本实用新型的进一步改进为,该太阳能光伏板清洗装置还包括高速涡流负压泵,所述高速涡流负压泵安装在驱动车上或内部,所述高速涡流负压泵的入口与灰尘清扫装置密封连接;所述高速涡流负压泵高速涡流负压吸取太阳能光伏板表面清扫的灰尘,所述驱动车工作驱动灰尘清扫装置和高速涡流负压泵向前移动。A further improvement of the utility model is that the solar photovoltaic panel cleaning device also includes a high-speed eddy current negative pressure pump, the high-speed eddy current negative pressure pump is installed on or inside the driving vehicle, and the inlet of the high-speed vortex negative pressure pump and the dust cleaning device Sealed connection; the high-speed vortex negative pressure pump absorbs the dust cleaned on the surface of the solar photovoltaic panel, and the driving car drives the dust cleaning device and the high-speed vortex negative pressure pump to move forward.
本实用新型的进一步改进为,所述毛刷运动机构包括摆动电机和曲柄摇臂,所述摆动电机固定安装于外壳上,所述曲柄摇臂固定安装于摆动电机输出轴上。A further improvement of the utility model is that the brush movement mechanism includes a swing motor and a crank rocker arm, the swing motor is fixedly mounted on the housing, and the crank rocker arm is fixedly mounted on the output shaft of the swing motor.
本实用新型的进一步改进为,所述外壳前后两侧都设有密封条。A further improvement of the utility model is that the front and rear sides of the housing are provided with sealing strips.
本实用新型的进一步改进为,所述外壳左右任一端设有锁扣,另一端设有挂杆。A further improvement of the utility model is that a lock is provided at either end of the housing, and a hanging rod is provided at the other end.
本实用新型的进一步改进为,所述驱动车包括车体,在车体上设有驱动车体运动的驱动机构。A further improvement of the utility model is that the driving vehicle includes a vehicle body, and a driving mechanism for driving the movement of the vehicle body is provided on the vehicle body.
本实用新型的进一步改进为,所述车体包括上盖、下盖,所述上盖固定安装于下盖上。A further improvement of the utility model is that the vehicle body includes an upper cover and a lower cover, and the upper cover is fixedly installed on the lower cover.
本实用新型的进一步改进为,所述驱动机构包括至少两个同步轮、防滑同步带、驱动马达、第一锥齿轮、第二锥齿轮、转轴,所述转轴转动安装于下盖侧边,其中一个同步轮转动安装于下盖侧边,另一个同步轮固定安装于转轴一端上,所述防滑同步带分别与两个同步轮传动连接,所述第一锥齿轮固定安装于转轴另一端上,所述第二锥齿轮固定安装于驱动马达的输出轴上,所述第一锥齿轮与第二锥齿轮啮合,所述驱动马达固定安装于下盖上。A further improvement of the utility model is that the drive mechanism includes at least two synchronous wheels, an anti-skid synchronous belt, a drive motor, a first bevel gear, a second bevel gear, and a rotating shaft, and the rotating shaft is mounted on the side of the lower cover, wherein One synchronous wheel is rotatably mounted on the side of the lower cover, and the other synchronous wheel is fixedly mounted on one end of the rotating shaft. The anti-slip synchronous belt is connected to the two synchronous wheels respectively, and the first bevel gear is fixedly mounted on the other end of the rotating shaft. The second bevel gear is fixedly mounted on the output shaft of the drive motor, the first bevel gear meshes with the second bevel gear, and the drive motor is fixedly mounted on the lower cover.
与现有技术相比,本实用新型采用灰尘清扫机构工作清扫太阳能光伏板表面的灰尘,高速涡流负压泵高速涡流负压吸取太阳能光伏板表面清扫的灰尘,所述驱动车工作驱动灰尘清扫机构和高速涡流负压泵向前移动。本实用新型清洗效率高,省时、省力,清洗效果好,人力成本低且需水量很少。Compared with the prior art, the utility model adopts the dust cleaning mechanism to work to clean the dust on the surface of the solar photovoltaic panel, and the high-speed eddy current negative pressure pump absorbs the dust cleaned on the surface of the solar photovoltaic panel by the high-speed eddy current negative pressure pump, and the driving vehicle works to drive the dust cleaning mechanism And the high-speed vortex negative pressure pump moves forward. The utility model has the advantages of high cleaning efficiency, time saving and labor saving, good cleaning effect, low labor cost and little water demand.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的驱动车立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the drive car of the present invention;
图3是图2的立体展开结构示意图;Fig. 3 is a schematic diagram of the three-dimensional expanded structure of Fig. 2;
图4、图5是本实用新型的灰尘清扫装置两个不同视角立体结构示意图;Fig. 4 and Fig. 5 are three-dimensional structure schematic diagrams of two different viewing angles of the dust cleaning device of the present invention;
图6是图4的立体展开结构示意图;Fig. 6 is a schematic diagram of the three-dimensional expanded structure of Fig. 4;
图7是图5的立体展开结构示意图。FIG. 7 is a schematic diagram of the three-dimensional expanded structure of FIG. 5 .
图中各部件名称如下:The names of the components in the figure are as follows:
1—驱动车;1 — driving car;
11—车体;11—car body;
111—上盖;111—top cover;
112—下盖;112—lower cover;
12—驱动机构;12—drive mechanism;
121—同步轮;121—synchronous wheel;
122—防滑同步带;122—anti-skid synchronous belt;
123—驱动马达;123 — drive motor;
124—第一锥齿轮;124—the first bevel gear;
125—第二锥齿轮;125—the second bevel gear;
126—转轴;126 - rotating shaft;
2—灰尘清扫装置;2—dust cleaning device;
21—外壳;21 — shell;
22—灰尘清扫机构;22—dust cleaning mechanism;
221—毛刷;221 — brush;
222—毛刷运动机构;222—Brush movement mechanism;
2221—摆动电机;2221—swing motor;
2222—曲柄摇臂;2222—crank rocker arm;
23—挂杆;23—hanging rod;
3—高速涡流负压泵;3—High-speed vortex negative pressure pump;
4—收集箱。4—Collection box.
具体实施方式detailed description
下面结合附图说明及具体实施方式对本实用新型进一步说明。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1至图7所示,一种太阳能光伏板清洗装置,其包括驱动车1,与驱动车1驱动连接的灰尘清扫装置2;所述灰尘清扫装置2工作清扫太阳能光伏板表面的灰尘,所述驱动车1工作驱动灰尘清扫装置2向前移动。As shown in Figures 1 to 7, a solar photovoltaic panel cleaning device includes a driving car 1 and a dust cleaning device 2 connected to the driving car 1; the dust cleaning device 2 works to clean the dust on the surface of the solar photovoltaic panel, The driving vehicle 1 works to drive the dust cleaning device 2 to move forward.
具体地,如图1至图7所示,所述驱动车1包括车体11,在车体11上设有驱动车体11运动的驱动机构12。所述车体11包括上盖111、下盖112,所述上盖111固定安装于下盖112上。所述驱动机构12包括两个同步轮121、防滑同步带122、驱动马达123、第一锥齿轮124、第二锥齿轮125、转轴126,所述转轴126转动安装于下盖112侧边,其中一个同步轮121转动安装于下盖112侧边,另一个同步轮121固定安装于转轴126一端上,所述防滑同步带122分别与两个同步轮121传动连接,所述第一锥齿轮124固定安装于转轴126另一端上,所述第二锥齿轮125固定安装于驱动马达123的输出轴上,所述第一锥齿轮124与第二锥齿轮125啮合,所述驱动马达123固定安装于下盖112 的筋条上。所述驱动马达123工作转动驱动第二锥齿轮125转动,所述第二锥齿轮125驱动与之啮合的第一锥齿轮124一起转动,所述第一锥齿轮124通过转轴126同时驱动同步轮121转动,从而防滑同步带122一起转动。所述驱动马达123为伺服马达。Specifically, as shown in FIGS. 1 to 7 , the driving vehicle 1 includes a vehicle body 11 on which a driving mechanism 12 for driving the vehicle body 11 is arranged. The vehicle body 11 includes an upper cover 111 and a lower cover 112 , and the upper cover 111 is fixedly mounted on the lower cover 112 . The drive mechanism 12 includes two synchronous wheels 121, an anti-skid synchronous belt 122, a drive motor 123, a first bevel gear 124, a second bevel gear 125, and a rotating shaft 126. The rotating shaft 126 is mounted on the side of the lower cover 112 for rotation, wherein One synchronous wheel 121 is rotatably mounted on the side of the lower cover 112, and the other synchronous wheel 121 is fixedly mounted on one end of the rotating shaft 126. The anti-slip synchronous belt 122 is connected to the two synchronous wheels 121 respectively, and the first bevel gear 124 is fixed Installed on the other end of the rotating shaft 126, the second bevel gear 125 is fixedly installed on the output shaft of the drive motor 123, the first bevel gear 124 meshes with the second bevel gear 125, and the drive motor 123 is fixedly installed on the bottom Cover 112 ribs. The driving motor 123 works and rotates to drive the second bevel gear 125 to rotate, and the second bevel gear 125 drives the first bevel gear 124 meshed with it to rotate together, and the first bevel gear 124 simultaneously drives the synchronous wheel 121 through the rotating shaft 126 Rotate so that the anti-skid synchronous belt 122 rotates together. The driving motor 123 is a servo motor.
具体地,如图1至图7所示,所述灰尘清扫装置2包括外壳21,在所述外壳21内设有灰尘清扫机构22,所述灰尘清扫机构22包括毛刷221、毛刷运动机构222,所述毛刷运动机构222工作驱动毛刷221运动。Specifically, as shown in Figures 1 to 7, the dust cleaning device 2 includes a casing 21, and a dust cleaning mechanism 22 is arranged in the casing 21, and the dust cleaning mechanism 22 includes a brush 221, a brush moving mechanism 222, the brush moving mechanism 222 works to drive the brush 221 to move.
具体地,如图1至图7所示,所述灰尘清扫机构22包括毛刷221、毛刷运动机构222,所述毛刷运动机构222工作驱动毛刷221运动。所述毛刷运动机构222包括摆动电机2221和曲柄摇臂2222,所述摆动电机2221固定安装于外壳21上,所述曲柄摇臂2222固定安装于摆动电机2221输出轴上。所述外壳21前后两侧都设有密封条(图中未示),所述密封条由橡胶制成。在外壳21前后两面内壁上都设有两排支撑杆,支撑杆上安装有轴承;毛刷221安置在前后两面内壁的两排支撑杆上的轴承之间。Specifically, as shown in FIGS. 1 to 7 , the dust cleaning mechanism 22 includes a brush 221 and a brush moving mechanism 222 , and the brush moving mechanism 222 drives the brush 221 to move. The brush movement mechanism 222 includes a swing motor 2221 and a crank rocker arm 2222 , the swing motor 2221 is fixedly mounted on the casing 21 , and the crank rocker arm 2222 is fixedly mounted on the output shaft of the swing motor 2221 . The front and rear sides of the housing 21 are provided with sealing strips (not shown in the figure), and the sealing strips are made of rubber. Two rows of support rods are arranged on the front and rear inner walls of the casing 21, and bearings are installed on the support rods; the brush 221 is arranged between the bearings on the two rows of support rods on the front and rear inner walls.
当然,所述毛刷运动机构222还可以采用其他结构来驱动,例如采用转动电机来驱动毛刷旋转,所述转动电机固定安装于外壳21,所述毛刷221固定安装于转动电机的输出轴上。Of course, the brush moving mechanism 222 can also be driven by other structures, for example, a rotating motor is used to drive the brush to rotate, the rotating motor is fixedly mounted on the housing 21, and the brush 221 is fixedly mounted on the output shaft of the rotating motor superior.
优选地,如图1至图7所示,所述外壳21左右任一端设有锁扣(图中未示),另一端设有挂杆23。所述锁扣、挂杆23的数量都为2个。所述挂杆23上设有轴承。所述挂杆23用于该太阳能光伏板清洗装置在倾斜的光伏板面上工作时挂于光伏板边缘,防止滑落。所述锁扣用于将两台太阳能光伏板清洗装置锁紧固定在一起。本实用新型的太阳能光伏板清洗装置还包括高速涡流负压泵3,所述高速涡流负压泵3安装在驱动车1上或内部,所述高速涡流负压泵3的入口与外壳21密封连接;所述高速涡流负压泵3高速涡流负压吸取太阳能光伏板表面清扫的灰尘,所述驱动车1工作驱动灰尘清扫装置2和高速涡流负压泵3向前移动。在驱动车1上或内部还设有收集箱4,所述高速涡流负压泵3的出口与收集箱4入口密封连接。所述收集箱4的出口通过连接管道输出向地面。Preferably, as shown in FIGS. 1 to 7 , a lock (not shown) is provided at either left or right end of the housing 21 , and a hanging rod 23 is provided at the other end. There are two locks and hanging rods 23 . Bearings are arranged on the hanging rod 23 . The hanging rod 23 is used to hang the solar photovoltaic panel cleaning device on the edge of the photovoltaic panel when it works on an inclined photovoltaic panel surface, so as to prevent it from slipping. The lock is used to lock and fix the two solar photovoltaic panel cleaning devices together. The solar photovoltaic panel cleaning device of the present utility model also includes a high-speed eddy current negative pressure pump 3, and the high-speed eddy current negative pressure pump 3 is installed on or inside the driving vehicle 1, and the inlet of the high-speed eddy current negative pressure pump 3 is sealed and connected with the casing 21 The high-speed eddy current negative pressure pump 3 high-speed eddy current negative pressure absorbs the dust cleaned on the surface of the solar photovoltaic panel, and the driving vehicle 1 works to drive the dust cleaning device 2 and the high-speed vortex negative pressure pump 3 to move forward. A collecting box 4 is also arranged on or inside the driving vehicle 1, and the outlet of the high-speed vortex negative pressure pump 3 is sealedly connected with the inlet of the collecting box 4 . The outlet of the collection box 4 is output to the ground through a connecting pipeline.
本实用新型还设有光泽度传感器、边沿传感器、雨量传感器和控制系统,所述控制系统接收光泽度传感器、边沿传感器、雨量传感器的信号并自动控制驱动马达123、摆动电机2221、转动电机等工作。The utility model is also provided with a gloss sensor, an edge sensor, a rainfall sensor and a control system, and the control system receives the signals of the gloss sensor, the edge sensor, and the rainfall sensor and automatically controls the driving motor 123, the swing motor 2221, the rotating motor, etc. .
本实用新型还可以直接安装在太阳能光伏板板上,当雨量传感器检测到下大雨时,自动启动本实用新型的太阳能光伏板清扫装置自动清洗,大雨天使用时,本实用新型的太阳能光伏板清洗装置不需要安装高速涡流负压泵3,则利用雨水自身条件将摆刷刷掉的灰尘冲洗干净,根据太阳能光伏板的排数,将2组太阳能光伏板清洗装置通过锁扣锁紧固定在一起,利用挂杆23挂于光伏面板的上边缘即可进行清洗工作。无雨天使用时,本实用新型的太阳能光伏板清洗装置需要安装高速涡流负压泵3,根据太阳能光伏板的排数,将2组太阳能光伏板清洗装置通过锁扣锁紧固定在一起,利用挂杆23挂于光伏面板的上边缘即可进行清洗工作。The utility model can also be directly installed on the solar photovoltaic panel. When the rain sensor detects heavy rain, the solar photovoltaic panel cleaning device of the utility model will be automatically started to clean automatically. The device does not need to be installed with a high-speed eddy current negative pressure pump 3, and the dust brushed off by the pendulum brush is cleaned by using the rainwater itself. According to the number of rows of solar photovoltaic panels, two sets of solar photovoltaic panel cleaning devices are locked and fixed together by locks , use the hanging rod 23 to hang on the upper edge of the photovoltaic panel to carry out the cleaning work. When used in no rainy days, the solar photovoltaic panel cleaning device of the present invention needs to be installed with a high-speed eddy current negative pressure pump 3. According to the number of rows of solar photovoltaic panels, two groups of solar photovoltaic panel cleaning devices are locked and fixed together by locks. The rod 23 is hung on the upper edge of the photovoltaic panel to carry out the cleaning work.
本实用新型的工作原理:控制系统控制摆动电机2221工作驱动曲柄摇臂2222绕摆动电机2221的输出轴轴心旋转,从而曲柄摇臂2222驱动毛刷221来回摆动来清扫太阳能光伏板表面的灰尘;高速涡流负压泵3利用高速涡流负压来吸附太阳能光伏板表面的灰尘,并通过收集箱4排向地面;驱动马达123工作通过第一锥齿轮124、第二锥齿轮125驱动两个同步轮121旋转,从而防滑同步带122向前运动,进而驱动灰尘清扫装置2和高速涡流负压泵3、收集箱4向前运动。The working principle of the utility model: the control system controls the swing motor 2221 to work and drives the crank rocker arm 2222 to rotate around the output shaft axis of the swing motor 2221, so that the crank rocker arm 2222 drives the brush 221 to swing back and forth to clean the dust on the surface of the solar photovoltaic panel; The high-speed eddy current negative pressure pump 3 uses the high-speed eddy current negative pressure to absorb the dust on the surface of the solar photovoltaic panel, and discharges it to the ground through the collection box 4; the driving motor 123 drives two synchronous wheels through the first bevel gear 124 and the second bevel gear 125 121 rotates, so that the anti-slip synchronous belt 122 moves forward, and then drives the dust cleaning device 2, the high-speed eddy current negative pressure pump 3, and the collection box 4 to move forward.
本实用新型整体创意构思,使本实用新型可以克服现有技术人力操作清洗时费时、费力,人力成本高,效率低,清洗效果差且需要大量用水的缺点,达成前述说明书预期的目的和效果。The overall creative conception of the utility model enables the utility model to overcome the disadvantages of the prior art, such as time-consuming and laborious manual cleaning, high labor cost, low efficiency, poor cleaning effect and the need for a large amount of water, and achieve the purpose and effect expected in the foregoing description.
本实用新型的优点在于,本实用新型采用灰尘清扫机构22工作清扫太阳能光伏板表面的灰尘,高速涡流负压泵3高速涡流负压吸取太阳能光伏板表面清扫的灰尘,所述驱动车1工作驱动灰尘清扫机构22和高速涡流负压泵3向前移动。本实用新型清洗效率高,省时、省力,清洗效果好,人力成本低且需水量很少。The utility model has the advantage that the utility model adopts the dust cleaning mechanism 22 to work to clean the dust on the surface of the solar photovoltaic panel, and the high-speed eddy current negative pressure pump 3 high-speed eddy current negative pressure absorbs the dust cleaned on the surface of the solar photovoltaic panel, and the driving car 1 works to drive The dust cleaning mechanism 22 and the high-speed vortex negative pressure pump 3 move forward. The utility model has the advantages of high cleaning efficiency, time saving and labor saving, good cleaning effect, low labor cost and little water demand.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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