CN206976158U - Magnet ring coating equipment - Google Patents
Magnet ring coating equipment Download PDFInfo
- Publication number
- CN206976158U CN206976158U CN201720374138.7U CN201720374138U CN206976158U CN 206976158 U CN206976158 U CN 206976158U CN 201720374138 U CN201720374138 U CN 201720374138U CN 206976158 U CN206976158 U CN 206976158U
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- CN
- China
- Prior art keywords
- magnet ring
- material containing
- containing bar
- secondary baking
- bar
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a kind of magnet ring coating equipment, including：Material fetching mechanism, fluid-bed, secondary baking mechanism, unloading mechanism and Strok mechanism.Magnet ring is carried out in the fluid-bed after viscous powder application, again close to the secondary baking mechanism, the secondary baking mechanism is toasted to the magnet ring surface, and the floating powder on the magnet ring surface further is carried out into secondary baking, so that the insulating powder fusing on the magnet ring surface.The utility model is created and had the advantages and positive effects of：Due to this equipment using at a high speed rotation material containing bar plugged with magnet ring so that magnet ring during bread lateral surface without extension trace, hanging point.And additionally use secondary baking mechanism and secondary baking is carried out to magnet ring surface, melt the unfused insulating powder on magnet ring surface so that magnet ring surface is more smooth.Secondary baking mechanism can also be incubated before bread to magnet ring, and thus painting effect is more preferable.The device structure is simple, easy to use, ensure that the qualification rate of product.
Description
Technical field
Inductance magnet ring manufacturing equipment is the utility model is related to, more particularly to a kind of magnet ring coating equipment.
Background technology
In order to strengthen the safety and reliability of electronics, electrical equipment, power equipment, to wide variety of more by coiling on magnet ring
Inductor made of circle enamel-covered wire, which proposes, prevents voltage breakdown, the requirement that enhancing is pressure-resistant, therefore, generally using to soft magnet oxygen
The method of body magnet ring surface spraying insulating powder.
Chinese patent " CN01132308.6 ", entitled " a kind of soft magnet ferrite magnetic ring surface plastic coating method ", is disclosed
Dusted and the technique of reheating solidification using secondary, and solved to magnet ring upper and lower end face using the appropriate method for mending powder thickening
Its secondary, burr, caused by when avoiding using conductive hook fluid bed in plastic-coated magnet ring lateral surface hang trace, hanging point and secondary,
The shortcomings that burr.This plastic coating method has four：1. conductive mesh-plate structure is bilayer conductive silk screen, raw in spraying process
Into secondary, burr it is more, need to repair in subsequent process, complex process；2. need mend powder it is secondary, operation difficulty is big；3. give
After powder thickening is mended in magnet ring upper surface, magnet ring lower surface powder is also removed, process is loaded down with trivial details, has been sprayed before being easily damaged
Coating layer.
Utility model content
The purpose of this utility model is to provide a kind of magnet ring coating equipment, to solve the deficiencies in the prior art.
According to one side of the present utility model, there is provided a kind of magnet ring coating equipment, including：
Material fetching mechanism, the material fetching mechanism are provided with a fixed block and Duo Gen material containing bars, and the material containing bar passes through axle respectively
Hold and be rotatablely connected with the fixed block, the outer dia of the material containing bar is engaged with magnet ring internal diameter, and the material containing bar passes through biography
Dynamic device is connected with motor, and the motor drives the material containing bar to be revolved on the fixed block by the transmission device
Turn；
Fluid-bed, below the material fetching mechanism, thermoplastic insulating powder is loaded with the fluid-bed, it is described exhausted
Edge powder is driven in the fluid-bed by high velocity air, and then is added on a production line in boiling fluidized state, the magnet ring
Heat to being interspersed in by the material fetching mechanism on the material containing bar after high temperature, the material containing bar drive the magnet ring rotated and incite somebody to action
The magnet ring is immersed in the insulating powder in boiling fluidized state, and the insulating powder is gradually adsorbed in the magnet ring
Surface, and form an insulating coating by the high temperature melting of the magnet ring, and then on the magnet ring surface；
Secondary baking mechanism, above the material fetching mechanism, the secondary baking mechanism includes thermal insulation board and heat generating member,
The heat generating member is fixed on the thermal insulation board lower surface and carried out towards the material containing bar, the magnet ring in the fluid-bed
After viscous powder application, then close to the secondary baking mechanism, the secondary baking mechanism magnet ring surface is toasted, entered
The floating powder on the magnet ring surface is carried out secondary baking by one step, so that the insulating powder fusing on the magnet ring surface；
Unloading mechanism, including a skewback and the material returned frame above the skewback, the material returned erection have more
Individual material returned groove, the material returned groove is corresponding with the material containing bar, and the width of the material returned groove is suitable with the external diameter of the material containing bar,
The material containing bar enters the material returned groove and then is moved rearwards along the material returned groove, is interspersed in described on the material containing bar
Magnet ring comes off from the material containing bar, falls on the skewback of lower section；
Strok mechanism, it is made up of multiple coasting mechanisms and multiple drive mechanisms, before driving the material fetching mechanism to carry out
Afterwards or move up and down, the material fetching mechanism is connected with the Strok mechanism.
In some embodiments, the material containing bar is the hollow pipe of front end closing, and the material containing bar tail end is provided with one
Water connector, the water connector are connected with external water source, and current are entered inside the material containing bar by the water connector,
For reducing the temperature of the material containing bar, prevent the material containing bar from causing insulating powder to be melted in the load by magnet ring heating
Expect rod outer surface.Cooled by current, can also make the temperature of material containing bar afterbody will not be too high, so as to not interfere with making for belt
Use the life-span.
In some embodiments, the water connector is provided with a conduit stretched into inside the material containing bar.
In some embodiments, the material containing bar connects to form an entirety two-by-two by belt, the material containing bar tail
Portion is provided with the belt pulley to match with the belt.
In some embodiments, the unloading mechanism is additionally provided with a rack for cleaning, and the rack for cleaning is equipped with provided with one
The rinse bath of bedding and padding, the cleaning groove sidewall are provided with multiple grooves corresponding with the material containing bar, and the material containing bar enters institute
After stating groove, it is in contact with the bedding and padding, material containing bar quick rotation on the bedding and padding, and then will attach in the load
Insulating powder on material bar is put on the skin totally.
In some embodiments, two material fetching mechanisms and two sets of unloading mechanisms, the material returned machine are additionally provided with
Structure is respectively arranged on both sides, and two material fetching mechanisms move to described two unloading mechanisms respectively, divide above the material fetching mechanism
Not She You a secondary baking mechanism, described two material fetching mechanisms take turns to operate.
In some embodiments, the heat generating member is U-shaped vitreous carbon fibers heating tube.
In some embodiments, the fluid-bed is additionally provided with a slide cover with material fetching mechanism linkage.
The utility model is created and had the advantages and positive effects of：Due to this equipment using at a high speed rotation material containing bar with
Magnet ring plugs so that magnet ring during bread lateral surface without hang trace, hanging point.And secondary baking mechanism is additionally used to magnetic
Ring surface carries out secondary baking, melts the unfused insulating powder on magnet ring surface so that magnet ring surface is more smooth.It is secondary
Baking mechanism can also be incubated before bread to magnet ring, and thus painting effect is more preferable.The device structure is simple, user
Just, it ensure that the qualification rate of product.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the magnet ring paint line of the magnet ring coating equipment of embodiment of the utility model
Figure.
Fig. 2 is the structural representation for being used to put the charging tray of magnet ring in Fig. 1.
Fig. 3 is the structural representation of the magnet ring coating equipment shown in A in Fig. 1.
Fig. 4 is the enlarged drawing of part shown in B in Fig. 3.
Fig. 5 is the positive structure schematic of the magnet ring coating equipment shown in Fig. 3.
Fig. 6 is the structural representation of the material fetching mechanism shown in Fig. 5.
Fig. 7 is the structural representation of the secondary baking mechanism shown in Fig. 5.
Fig. 8 is the structural representation of the unloading mechanism shown in Fig. 5.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 to Fig. 8 schematically shows a kind of magnet ring coating equipment according to a kind of embodiment of the present utility model
A。
The equipment is arranged on one end of magnet ring paint line.Multiple charging trays 7 are along production line loopy moving.Charging tray 7 is provided with
Multiple hoppers 71 being parallel to each other.Hopper 71 is along the cross direction profiles of charging tray 7.Each hopper 71 is additionally provided with multiple for putting magnet ring 8
Mounting groove 72.Mounting groove 72 is corresponding with the outer shape of magnet ring 8.
As illustrated, the device A includes material fetching mechanism 3, fluid-bed 5, secondary baking mechanism 4, unloading mechanism 6 and stroke machine
Structure 2.
Material fetching mechanism 3, fluid-bed 5, secondary baking mechanism 4, unloading mechanism 6 and Strok mechanism 2 are in a frame 1.
Wherein, material fetching mechanism 3 is provided with a fixed block 34 and Duo Gen material containings bar 31.
Material containing bar 31 is rotatablely connected by bearing 35 and fixed block 34 respectively.
The outer dia of material containing bar 31 is engaged with the internal diameter of magnet ring 8.
Material containing bar 31 is connected by transmission device with motor.
Motor drives material containing bar 31 to be rotated on fixed block 32 by transmission device.
Fluid-bed 5 is located at the lower section of material fetching mechanism 3.Thermoplastic insulating powder is loaded with fluid-bed 5.Insulating powder is flowing
Change and driven in groove by high velocity air, and then in boiling fluidized state.
Fluid-bed 5 is additionally provided with a slide cover to be linked with material fetching mechanism 3.
Magnet ring 8 is interspersed on material containing bar 31 after being heated to high temperature on a production line by material fetching mechanism 3, and material containing bar 31 drives
Magnet ring 8 is rotated and is immersed magnet ring 8 in the insulating powder in boiling fluidized state.
Gradually absorption is formed insulating powder on the surface of magnet ring 8, and by the high temperature melting of magnet ring 8, and then on the surface of magnet ring 8
One insulating coating.
Secondary baking mechanism 4 is located at the top of material fetching mechanism 3.
Secondary baking mechanism 4 includes thermal insulation board 41 and heat generating member 42.
Heat generating member 42 is fixed on the lower surface of thermal insulation board 41 and towards material containing bar 31.
Heat generating member 42 is U-shaped vitreous carbon fibers heating tube.
After magnet ring 8 carries out viscous powder application in fluid-bed 5, then close to secondary baking mechanism 4.
Secondary baking mechanism 4 is toasted to the surface of magnet ring 8, and the floating powder on the surface of magnet ring 8 further is carried out into secondary baking,
So that the insulating powder fusing on the surface of magnet ring 8.
Unloading mechanism 6 includes a skewback 62 and the material returned frame 63 above skewback 62.
Skewback 62 and material returned frame 63 are on a support 61.
Material returned frame 63 is provided with multiple material returned grooves.
Material returned groove is corresponding with material containing bar 31.
The width of material returned groove is suitable with the external diameter of material containing bar 31.
Material containing bar 31 enters material returned groove and then to be moved rearwards along material returned groove, be interspersed in magnet ring 8 on material containing bar 31 from
Come off, fallen into 62 on the skewback of lower section on material containing bar 31.
Strok mechanism 2 is made up of multiple coasting mechanisms and multiple drive mechanisms, front and rear for driving material fetching mechanism 3 to carry out
Or move up and down.
Material fetching mechanism 3 is connected with Strok mechanism 2.
In the present embodiment, material containing bar 31 is the hollow pipe of front end closing.
The tail end of material containing bar 31 is provided with a water connector 36.
Water connector 36 is connected with external water source.Current are entered inside material containing bar 31 by water connector 36, for dropping
The temperature of low material containing bar 31, prevent material containing bar 31 from causing insulating powder to be melted in the outer surface of material containing bar 31 by the heating of magnet ring 8.
Water connector 36 is provided with a conduit 361 stretched into inside material containing bar 31.
Material containing bar 31 connects to form an entirety two-by-two by belt.
The afterbody of material containing bar 31 is provided with the belt pulley 35 to match with belt 33.
Cooled by current, can also make the temperature of the afterbody of material containing bar 31 will not be too high, so as to not interfere with making for belt
Use the life-span.
In the present embodiment, unloading mechanism 6 is additionally provided with a rack for cleaning 64.Rack for cleaning 64 is provided with one and the clear of bedding and padding is housed
Washing trough.Cleaning groove sidewall is provided with multiple grooves corresponding with material containing bar 31.Material containing bar 31 enters after groove, connects with bedding and padding
Touch.The quick rotation on bedding and padding of material containing bar 31, and then the insulating powder attached on material containing bar 31 is put on the skin totally.
In the present embodiment, magnet ring coating equipment is respectively equipped with two material fetching mechanisms 3 and two sets of unloading mechanisms 6.Material returned machine
Structure 6 is respectively arranged on both sides, and two material fetching mechanisms 3 move to two unloading mechanisms 6 respectively.The top of material fetching mechanism 3 is respectively equipped with one
Individual secondary baking mechanism 4.
Two material fetching mechanisms 6 take turns to operate.
The magnet ring machined is collected by the unloading mechanism 6 of both sides respectively.
The utility model is created and had the advantages and positive effects of：Due to this equipment using at a high speed rotation material containing bar with
Magnet ring plugs so that magnet ring during bread lateral surface without hang trace, hanging point.And secondary baking mechanism is additionally used to magnetic
Ring surface carries out secondary baking, melts the unfused insulating powder on magnet ring surface so that magnet ring surface is more smooth.It is secondary
Baking mechanism can also be incubated before bread to magnet ring, and thus painting effect is more preferable.The device structure is simple, user
Just, it ensure that the qualification rate of product.
Claims (8)
1. magnet ring coating equipment, it is characterised in that including：
Material fetching mechanism, the material fetching mechanism are provided with a fixed block and Duo Gen material containing bars, the material containing bar respectively by bearing with
The fixed block rotation connection, the outer dia of the material containing bar are engaged with magnet ring internal diameter, and the material containing bar is filled by being driven
Put and be connected with motor, the motor drives the material containing bar to be rotated on the fixed block by the transmission device；
Fluid-bed, below the material fetching mechanism, thermoplastic insulating powder, the insulating powder are loaded with the fluid-bed
End is driven in the fluid-bed by high velocity air, and then is heated on a production line in boiling fluidized state, the magnet ring
Be interspersed in after high temperature by the material fetching mechanism on the material containing bar, the material containing bar drive the magnet ring rotated and incite somebody to action described in
Magnet ring is immersed in the insulating powder in boiling fluidized state, and the insulating powder gradually adsorbs the table in the magnet ring
Face, and form an insulating coating by the high temperature melting of the magnet ring, and then on the magnet ring surface；
Secondary baking mechanism, above the material fetching mechanism, the secondary baking mechanism includes thermal insulation board and heat generating member, described
Heat generating member is fixed on the thermal insulation board lower surface and towards the material containing bar, and the magnet ring carries out viscous powder in the fluid-bed
After application, then close to the secondary baking mechanism, the secondary baking mechanism magnet ring surface is toasted, so that
The insulating powder fusing on the magnet ring surface；
Unloading mechanism, including a skewback and the material returned frame above the skewback, the material returned, which is set up, multiple move back
Hopper, the material returned groove is corresponding with the material containing bar, and the width of the material returned groove is suitable with the external diameter of the material containing bar, described
Material containing bar enters the material returned groove and then is moved rearwards along the material returned groove, the magnet ring being interspersed on the material containing bar
Come off, fallen on the skewback of lower section from the material containing bar；
Strok mechanism, be made up of multiple coasting mechanisms and multiple drive mechanisms, for drive the material fetching mechanism carry out it is front and rear or
Person moves up and down, and the material fetching mechanism is connected with the Strok mechanism.
2. magnet ring coating equipment according to claim 1, it is characterised in that the material containing bar is the hollow of front end closing
Pipe, the material containing bar tail end are provided with a water connector, and the water connector is connected with external water source, and current pass through the water
Connector enters inside the material containing bar, for reducing the temperature of the material containing bar, prevents the material containing bar from being added by the magnet ring
Thermal conductivity causes insulating powder to be melted in the material containing rod outer surface.
3. magnet ring coating equipment according to claim 2, it is characterised in that the water connector stretches into described provided with one
Conduit inside material containing bar.
4. magnet ring coating equipment according to claim 1, it is characterised in that the more material containing bars are connected two-by-two by belt
Connect to form an entirety, the material containing bar afterbody is provided with the belt pulley to match with the belt.
5. magnet ring coating equipment according to claim 1, it is characterised in that the unloading mechanism is additionally provided with a cleaning
Frame, the rack for cleaning are provided with a rinse bath that bedding and padding are housed, and the cleaning groove sidewall is provided with multiple relative with the material containing bar
The groove answered, the material containing bar enter after the groove, are in contact with the bedding and padding, and the material containing bar is fast on the bedding and padding
Speed is rotated, and then the insulating powder attached on the material containing bar is put on the skin totally.
6. magnet ring coating equipment according to claim 1, it is characterised in that provided with two material fetching mechanisms and two sets of institutes
Unloading mechanism is stated, the unloading mechanism is respectively arranged on both sides, and two material fetching mechanisms are moved to described two unloading mechanisms respectively
It is dynamic, a secondary baking mechanism is respectively equipped with above the material fetching mechanism, described two material fetching mechanisms take turns to operate.
7. the magnet ring coating equipment according to claim 1 or 6, it is characterised in that the heat generating member is U-shaped vitreous carbon fibers
Heating tube.
8. the magnet ring coating equipment according to claim 1 or 6, it is characterised in that the fluid-bed is additionally provided with one and institute
State the slide cover of material fetching mechanism linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720374138.7U CN206976158U (en) | 2017-04-11 | 2017-04-11 | Magnet ring coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720374138.7U CN206976158U (en) | 2017-04-11 | 2017-04-11 | Magnet ring coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206976158U true CN206976158U (en) | 2018-02-06 |
Family
ID=61414900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720374138.7U Withdrawn - After Issue CN206976158U (en) | 2017-04-11 | 2017-04-11 | Magnet ring coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206976158U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107154308A (en) * | 2017-04-11 | 2017-09-12 | 深圳市腾田自动化设备有限公司 | Magnet ring coating equipment |
| CN113182132A (en) * | 2021-03-23 | 2021-07-30 | 咸阳辉煌电子磁性材料研究所 | Multi-rod coating machine |
| CN115532557A (en) * | 2022-10-26 | 2022-12-30 | 深圳市富智盛自动化有限公司 | High-efficient annular magnetic core automatic spraying equipment |
-
2017
- 2017-04-11 CN CN201720374138.7U patent/CN206976158U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107154308A (en) * | 2017-04-11 | 2017-09-12 | 深圳市腾田自动化设备有限公司 | Magnet ring coating equipment |
| CN107154308B (en) * | 2017-04-11 | 2018-11-23 | 深圳市腾田自动化设备有限公司 | Magnet ring coating equipment |
| CN113182132A (en) * | 2021-03-23 | 2021-07-30 | 咸阳辉煌电子磁性材料研究所 | Multi-rod coating machine |
| CN115532557A (en) * | 2022-10-26 | 2022-12-30 | 深圳市富智盛自动化有限公司 | High-efficient annular magnetic core automatic spraying equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180206 Effective date of abandoning: 20181123 |