CN206969896U - A kind of actinobacillus device with constant-tension - Google Patents
A kind of actinobacillus device with constant-tension Download PDFInfo
- Publication number
- CN206969896U CN206969896U CN201720598803.0U CN201720598803U CN206969896U CN 206969896 U CN206969896 U CN 206969896U CN 201720598803 U CN201720598803 U CN 201720598803U CN 206969896 U CN206969896 U CN 206969896U
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- Prior art keywords
- tension
- constant
- wire rod
- magnetic powder
- wire
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- 241000606750 Actinobacillus Species 0.000 title claims abstract description 29
- 239000006247 magnetic powder Substances 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims 1
- 238000012797 qualification Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000002194 synthesizing effect Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
Abstract
The utility model discloses a kind of actinobacillus device with constant-tension, including pay off rack, bobbin, magnetic powder cluth, motor, survey tension sensor, tension controller.Bobbin is rotatablely installed on pay off rack, and magnetic powder cluth has power intake and clutch end, and motor is by the power intake power connector of conveyer belt and magnetic powder cluth, and the clutch end driving bobbin of magnetic powder cluth is around pay off rack rotation；Surveying tension sensor has wire rod contact roller, surveys tension sensor and is connected with tension controller signal, tension controller is electrically connected with magnetic powder cluth；Pay off rack is provided with wire paying-off position control assembly, and the wire rod after unreeling is reached at wire rod contact roller by wire paying-off position control assembly.A kind of actinobacillus device with constant-tension of the present utility model, the radial direction radius formed with the wire rod of winding taper into, the constant tension of twisted wire, improve wire rod electric property, and the qualification rate for lifting production is low.
Description
Technical field
Technical field of electric wires and cables is the utility model is related to, more particularly to a kind of actinobacillus device with constant-tension.
Background technology
Cage type cable-former is the key equipment for producing high-performance SFP wire rods, and the actinobacillus device of traditional cage type cable-former is logical
Spring is overregulated to set fixed tension force, and bundled wire rod is during unwrapping wire, radial direction radius that the wire rod of winding is formed
It can taper into so that the tension force of twisted wire is affected, and then make it that the tension force of twisted wire is non-constant, the wire rod electrical resistance after being twisted
Can be poor, qualification rate is low.
Utility model content
The purpose of this utility model is to overcome weak point of the prior art, there is provided a kind of unwrapping wire with constant-tension
Device, during unwrapping wire, the radial direction radius formed with the wire rod of winding tapers into bundled wire rod, of twisted wire
Power is constant, improves wire rod electric property, and the qualification rate for lifting production is low.
The purpose of this utility model is achieved through the following technical solutions：
A kind of actinobacillus device with constant-tension, for carrying out the unwrapping wire of constant-tension to the wire rod of winding, including：Put
Coil holder, bobbin, magnetic powder cluth, motor, survey tension sensor, tension controller；
The bobbin is rotatablely installed on the pay off rack, and the magnetic powder cluth has power intake and power output
End, the motor by the power intake power connector of conveyer belt and the magnetic powder cluth, the magnetic powder cluth it is dynamic
Power output end drives the bobbin to be rotated around the pay off rack；
The survey tension sensor has wire rod contact roller, and the survey tension sensor connects with the tension controller signal
Connect, the tension controller is electrically connected with the magnetic powder cluth；
The pay off rack is provided with wire paying-off position control assembly, and the wire rod after unreeling passes through the wire paying-off position
Control assembly is put to reach at the wire rod contact roller.
In one of the embodiments, the motor is servomotor.
In one of the embodiments, wire paying-off position control assembly is two rotations on the pay off rack
Rotating wheel, form spacing space between two rotating wheels.
In one of the embodiments, the rotating wheel is cylindrical structure.
In one of the embodiments, ring compression groove is offered on the wire rod contact roller.
A kind of actinobacillus device with constant-tension of the present utility model, by setting pay off rack, bobbin, magnetic powder clutched
Device, motor, tension sensor, tension controller are surveyed, bundled wire rod is formed during unwrapping wire with the wire rod of winding
Radial direction radius taper into, the constant tension of twisted wire, improve wire rod electric property, the qualification rate for lifting production is low.
Brief description of the drawings
Fig. 1 is the stereogram of the actinobacillus device with constant-tension of the embodiment of the utility model one；
Fig. 2 is the plan of the actinobacillus device with constant-tension of the embodiment of the utility model one.
Embodiment
For the ease of understanding the utility model, the utility model is more fully retouched below with reference to relevant drawings
State.Better embodiment of the present utility model is given in accompanying drawing.But the utility model can come in many different forms
Realize, however it is not limited to embodiments described herein.On the contrary, the purpose for providing these embodiments is to make to this practicality newly
The more thorough and comprehensive that the disclosure of type understands.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term as used herein " vertical ", " horizontal ", " left side ",
For illustrative purposes only, it is unique embodiment to be not offered as " right side " and similar statement.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with belonging to technology of the present utility model
The implication that the technical staff in domain is generally understood that is identical.It is simply in term used in the description of the present utility model herein
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term as used herein " and/or " bag
Include the arbitrary and all combination of the Listed Items of one or more correlations.
As shown in figure 1, its stereogram for the actinobacillus device 10 with constant-tension of the embodiment of the utility model one.Please
Fig. 2 is referred in the lump, and it is the plan of the actinobacillus device 10 with constant-tension of the embodiment of the utility model one.
A kind of actinobacillus device 10 with constant-tension, for carrying out the unwrapping wire of constant-tension to the wire rod of winding, including：
Pay off rack 100, bobbin 200, magnetic powder cluth 300, motor 400, survey tension sensor 500, tension controller (not shown).
In the present embodiment, motor 400 is servomotor.
It is noted that the actinobacillus device 10 with constant-tension is externally provided with conducting slip ring, external power source is sliding by conduction
Ring provides supply of electric power for the actinobacillus device 10 with constant-tension.
Bobbin 200 is rotatablely installed on pay off rack 100, and magnetic powder cluth 500 has power intake 501 and power output
End 502, motor 400 pass through the power connector of power intake 501 of conveyer belt 410 and magnetic powder cluth 300, magnetic powder cluth
300 clutch end 502 drives bobbin 200 to be rotated around pay off rack 100.Magnetic powder cluth 500 is that bobbin 200 provides unwrapping wire
Power, motor 400 is that magnetic powder cluth 500 provides a reversal interlocking relay, to realize the constant of laying tension.
Surveying tension sensor 500 has wire rod contact roller 510, surveys tension sensor 500 and is connected with tension controller signal,
Tension controller is electrically connected with magnetic powder cluth 300.The real-time strain that tension sensor 500 detects wire rod is surveyed, is fed back to
Tension controller, tension controller survey the tension force of the signal control magnetic powder cluth 500 of tension sensor 500, shape by collecting
Into constant-tension closed-loop control, constant-tension twisted synthesizing cable is realized.
Pay off rack 100 is provided with wire paying-off position control assembly 110, and the wire rod after unreeling controls by wire paying-off position
Component 110 is reached at wire rod contact roller 510.
The operation principle of actinobacillus device 10 with constant-tension is as follows：
The bobbin 200 for being wound with wire rod is positioned on pay off rack 100, the leading-out terminal of wire rod passes through wire paying-off position successively
Control assembly 110 and wire rod contact roller 510 are put, is reached at take-up；
During unwrapping wire, its radial direction radius tapers into the wire rod of winding, surveys tension sensor 500 and passes through wire rod pressure
Bearing up pulley 510 senses the Tensity size of the wire rod under current state, and Real-time Feedback to tension controller, tension controller passes through
The tension force output for the actuated signal control magnetic powder cluth 500 for surveying tension sensor 500 is collected, so as to form constant-tension closed loop
Control, realizes constant-tension twisted synthesizing cable；
Motor 400 is that magnetic powder cluth 500 provides a reversal interlocking relay, to realize the constant of laying tension.
Actinobacillus device 10 of the present utility model with constant-tension has the advantages that：
First, the actinobacillus device 10 of the present utility model with constant-tension sets visualization and can arbitrarily set on request and opens
Force value, employee are easy to operate；Traditional actinobacillus device gives tension force by adjusting spring, and Tensity size is by experience, by feel, no
It is controllable, as the draw drum radius laying tension that diminishes becomes big on the contrary.
2nd, the actinobacillus device 10 of the present utility model with constant-tension possesses on-line tension test function and can counted in real time
Laying tension is controlled according to changing, there is provided is uniformly twisted tension force；Traditional actinobacillus device spring tension will not be with wound skein product
Radius change and change, twisted tension force is changing always, uncontrollable.
3rd, the actinobacillus device 10 of the present utility model with constant-tension realizes production technology available digital tension force and set
Fixed, automatic constant tension output unwrapping wire, dishful blank panel laying tension is all consistent, and stable twisted synthesizing cable wire rod electric property is (such as：
The electric properties such as the court of a feudal ruler time difference, sorrow subtract, impedance) after twisted synthesizing cable upper axle lower axle electrical yield up to more than 90%；Traditional
Actinobacillus device needs repeatedly setting tension force, repeatedly test, and twisted wire can just meet the requirements, and yield rate is low, it is sometimes desirable to more thread-changing
Axle, upper axle lower axle qualification rate about 60% or so, cause scrappage high, it is time-consuming, arduously.
Specifically, wire paying-off position control assembly 110 is two rotating wheels rotated on pay off rack, two rotations
Spacing space is formed between wheel.The leading-out terminal of wire rod reaches wire rod contact roller by forming spacing space between two rotating wheels
510, wire paying-off position control assembly 110 is used to be defined the position of wire rod so that wire rod contact roller 510 can be stablized
Push down wire rod, improve the sensitivity for surveying tension sensor 500.In the present embodiment, rotating wheel is cylindrical structure.Further
, ring compression groove 512 is offered on wire rod contact roller 510, can wire rod contact roller by opening up ring compression groove 512
510 more stable push down wire rod.
A kind of actinobacillus device 10 with constant-tension of the present utility model, by setting pay off rack 100, bobbin 200, magnetic
Powder clutch 300, motor 400, survey tension sensor 500, tension controller, bundled wire rod during unwrapping wire, with
The radial direction radius that the wire rod of winding is formed tapers into, the constant tension of twisted wire, improves wire rod electric property, lifts production
Qualification rate is low.
Embodiment described above only expresses several embodiments of the present utility model, and its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that the common skill for this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (5)
1. a kind of actinobacillus device with constant-tension, for carrying out the unwrapping wire of constant-tension to the wire rod of winding, its feature exists
In, including：Pay off rack, bobbin, magnetic powder cluth, motor, survey tension sensor, tension controller；
The bobbin is rotatablely installed on the pay off rack, and the magnetic powder cluth has power intake and clutch end,
The motor is defeated by the power intake power connector of conveyer belt and the magnetic powder cluth, the power of the magnetic powder cluth
Going out end drives the bobbin to be rotated around the pay off rack；
The survey tension sensor has wire rod contact roller, and the survey tension sensor is connected with the tension controller signal,
The tension controller is electrically connected with the magnetic powder cluth；
The pay off rack is provided with wire paying-off position control assembly, and the wire rod after unreeling is controlled by the wire paying-off position
Component processed is reached at the wire rod contact roller.
2. the actinobacillus device according to claim 1 with constant-tension, it is characterised in that the motor is servo electricity
Machine.
3. the actinobacillus device according to claim 1 with constant-tension, it is characterised in that the wire paying-off position control
Component processed is two rotating wheels rotated on the pay off rack, and spacing space is formed between two rotating wheels.
4. the actinobacillus device according to claim 3 with constant-tension, it is characterised in that the rotating wheel is cylinder
Structure.
5. the actinobacillus device according to claim 1 with constant-tension, it is characterised in that opened on the wire rod contact roller
Provided with ring compression groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720598803.0U CN206969896U (en) | 2017-05-25 | 2017-05-25 | A kind of actinobacillus device with constant-tension |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720598803.0U CN206969896U (en) | 2017-05-25 | 2017-05-25 | A kind of actinobacillus device with constant-tension |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206969896U true CN206969896U (en) | 2018-02-06 |
Family
ID=61411026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720598803.0U Active CN206969896U (en) | 2017-05-25 | 2017-05-25 | A kind of actinobacillus device with constant-tension |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206969896U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112499393A (en) * | 2020-11-05 | 2021-03-16 | 浙江亘古电缆股份有限公司 | Stranding machine with PLC constant tension control system |
| CN117423516A (en) * | 2023-12-19 | 2024-01-19 | 陕西西特电缆有限公司 | Twisting control method for cable harness |
-
2017
- 2017-05-25 CN CN201720598803.0U patent/CN206969896U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112499393A (en) * | 2020-11-05 | 2021-03-16 | 浙江亘古电缆股份有限公司 | Stranding machine with PLC constant tension control system |
| CN117423516A (en) * | 2023-12-19 | 2024-01-19 | 陕西西特电缆有限公司 | Twisting control method for cable harness |
| CN117423516B (en) * | 2023-12-19 | 2024-03-08 | 陕西西特电缆有限公司 | Twisting control method for cable harness |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210701 Address after: 516029 Wuyi Industrial Zone, Chenjiang Town, Huizhou City, Guangdong Province Patentee after: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee after: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Patentee after: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Address before: 516029 Wuyi Industrial Zone, Chenjiang Town, Huizhou City, Guangdong Province Patentee before: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee before: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Patentee before: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Patentee before: Shenzhen Woer Heat-shrinkable Material Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240115 Address after: No.6, Qingli Second Road, Shuikou Street, Huicheng District, Huizhou, Guangdong Province, 516000 Patentee after: LTK Electric Wire (Huizhou) Ltd. Patentee after: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee after: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. Patentee after: LTK ELECTRIC WIRE (CHANGZHOU) Ltd. Address before: 516029 Wuyi Industrial Zone, Chenjiang Town, Huizhou City, Guangdong Province Patentee before: HUIZHOU LTK ELECTRONIC CABLE Co.,Ltd. Patentee before: LTK ELECTRIC WIRE (HUIZHOU) Ltd. Patentee before: SHENZHEN WOER SPECIAL CABLE Co.,Ltd. |