CN206967152U - A kind of transfer matic breaking detects purging system - Google Patents
A kind of transfer matic breaking detects purging system Download PDFInfo
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- CN206967152U CN206967152U CN201720904125.6U CN201720904125U CN206967152U CN 206967152 U CN206967152 U CN 206967152U CN 201720904125 U CN201720904125 U CN 201720904125U CN 206967152 U CN206967152 U CN 206967152U
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- detection
- support bracket
- triangular support
- template
- fixed seat
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Abstract
A kind of purging system is the utility model is related to, specifically a kind of transfer matic breaking detection purging system, belongs to automobile engine mechanical processing industry technical field.It includes detecting wiper mechanism, guiding mechanism, displacement alarm mechanism, drive mechanism, base support and triangular support bracket, fixed drive mechanism on base support, the drive end connection triangular support bracket of drive mechanism, triangular support bracket pass through guiding mechanism connecting detection wiper mechanism.Chaining pin of the present utility model is integrated with fixed point location cleaning function, the kish chip in machined hole and impurity can be washed away totally before detection, false alarm can either be prevented, while serve cleaning action again, be particularly suitable for use in deep hole machining, has larger effect for workpiece cleanliness lifting；Idle station can be made full use of to be arranged, and customization detection template can be changed at any time for different processing contents, it is flexible stronger.
Description
Technical field
A kind of purging system is the utility model is related to, specifically a kind of transfer matic breaking detection purging system, is belonged to
Automobile engine mechanical processing industry technical field.
Background technology
In automobile engine mechanical processing industry, hole is large number of, diversified in specifications on each face of cylinder block and head, particularly
Cylinder block and head needs to install more parts, and screw proportion is maximum.Because special plane transfer matic has, beat is low, efficiency
High, the features such as stability is strong, automaticity is high, so in engine in batch on automatic production line, through frequently with special plane from
Moving-wire is processed to complete the drilling of cylinder block and head surface screw and tapping.But because traditional special plane transfer matic is by more
Special plane is in series by step-raising formula induction system, thus transfer matic inside station quantity it is more, generally more than ten to
Twenties stations.Therefore, when a certain station occurs cracking of cutter or crumbled, the quality for not only resulting in current workpiece surpasses
Difference or work are given up, and when this workpiece flow to blanking detection station and manually found, follow-up more than ten even tens workpiece
All it is processed via " breaking ", so as to cause quality of lot accident, while machine tool mechanical structure be able to may also be caused can not
Inverse damage, machine tool accuracy is influenceed, produce and stop platform and additional maintenance expense for a long time.
In the prior art, many engine special plane transfer matics are not equipped with breaking detecting system, but by manually inspecting by random samples
Method transfer matic feed opening range estimation workpiece crudy and tool sharpening effect, with this judge cutter whether fracture or
Crumble, this method is artificial breaking detection method.
At present, the breaking detecting system that special plane transfer matic is already equipped with has three major types：
（1）Microswitch type：By reed moving contact tool tip, microswitch is triggered to detect the state of cutter；
Or photodetector system is configured in machining area, and directly detect the state of point of a knife, it is determined whether breaking, it is such a for detection knife
Tool formula.This system can be only installed at machining area, can not be detected simultaneously in Tool in Cutting, take certain processing beat, drop
Low production efficiency.This structure is complex, and reed frequently contacts point of a knife and is likely to result in tool wear, damages cutter.
（2）Laser detection formula：By generating laser and receiver, the depth in machined hole is detected, so as to judge whether
Generation breaking.Such a is detection workpiece formula.This mode may be arranged at non-processing region, but be frequently utilized for the processing of through hole, limitation
Property is larger.And this system investments is higher, Laser emission end is easily disturbed with receiving terminal, and fault rate is high, later maintenance use into
This height.
（3）Pneumatic inserted-link type：The depth in machined hole is detected by inserted link, to judge whether that breaking occurs.This mode passes through
Often it is arranged near the main spindle box of machining area, structure is complex, and takes certain beat.This mode precision is not high,
Reliability is not high, easily scratches workpiece, and often produce false alarm because bottom hole has iron filings.
The content of the invention
In place of the purpose of this utility model is to overcome above-mentioned deficiency, so as to provide a kind of transfer matic breaking detection cleaning system
System, the kish chip in machined hole and impurity can be washed away totally, can either prevent false alarm, simultaneously before detection
Cleaning action is served again, and be particularly suitable for use in deep hole machining, has larger effect for workpiece cleanliness lifting.
According to technical scheme provided by the utility model, a kind of transfer matic breaking detection purging system includes detection cleaning machine
Structure, guiding mechanism, displacement alarm mechanism, drive mechanism, base support and triangular support bracket, it is characterized in that：It is solid on base support
Determine drive mechanism, the drive end connection triangular support bracket of drive mechanism, triangular support bracket is cleaned by guiding mechanism connecting detection
Mechanism；
Detection wiper mechanism includes detection template, multiple chaining pin seats is connected through a screw thread on detection template, and pass through nut
Multiple chaining pin seats are fixed on detection template, nozzle-type chaining pin is connected through a screw thread on each chaining pin seat；Detection template bottom
Pipe joint is connected, pipe joint is connected with machine cut liquid pipeline；Liquid storage cylinder is provided with detection template, cutting is accommodated in liquid storage cylinder
Liquid, liquid storage cylinder connect with chaining pin seat and pipe joint；
Displacement alarm mechanism includes fixed seat, is connected in fixed seat by alignment pin connection displaced block, the fixed seat left and right sides
Side plate is connect, fixed seat upper end connecting cover plate, displaced block is sealed in fixed seat by side plate and cover plate；The company of slip on triangular support bracket
Pin, pin front end connection baffle plate are connect, fixed seat front end is provided with trundle, and trundle front end stretches out fixed seat and contacts baffle plate,
Trundle rear end contact displacement block；Gag lever post and regulating bolt are connected respectively on the side plate of the left and right ends connection of fixed seat, are adjusted
Balancing spring is set with section bolt, balancing spring front end is stretched into the inner chamber of displaced block；On the side plate of the left end connection of fixed seat
Provided with the first proximity switch, the first proximity switch is towards displaced block；The second proximity switch is bolted on triangular support bracket
Support, the second proximity switch, drive end of second proximity switch towards drive mechanism are fixed on the second proximity switch support；Base
The left and right sides of support connects the first side stand and the second side stand respectively, and the 3rd proximity switch and the are connected on the first side stand
Four proximity switches, triangular support bracket are provided with the first sensing bolt towards first side stand one end, the 5th are connected on the second side stand
Proximity switch and the 6th proximity switch, triangular support bracket are provided with the second sensing bolt towards second side stand one end.
Further, base support includes upper backup pad, riser and lower supporting plate, and lower supporting plate upper end connects two and stood
Plate, two riser upper ends connect upper backup pad.
Further, detection template includes front and rear front template, middle template and the rear pattern plate set gradually, front template, middle mould
Plate and rear pattern plate are bolted integrally.
Further, drive mechanism is hydraulic cylinder, and the piston rod front end of hydraulic cylinder passes through triangular support bracket and attaching nut,
The upper cover of piston rod dress preloading spring of hydraulic cylinder, the front and back end of preloading spring contact triangular support bracket and nut respectively, nut and
Pad is provided between preloading spring.
Further, guiding mechanism includes three guiding mandrels parallel to each other, and one end of three guiding mandrels is connected to
Triangular structure is formed on three arms of angle of triangular support bracket, three are oriented to the mandrel other end and are connected on detection wiper mechanism.
Each mandrel that is oriented to connects bearing block by bearing, and bearing block is fixed on base support.
Compared with the prior art the utility model has advantages below：
The utility model is simple in construction, compact, reasonable, and chaining pin is integrated with fixed point location cleaning function, can be before detection
Kish chip in machined hole and impurity are washed away totally, false alarm can either be prevented, while serves cleaning again and makees
Be particularly suitable for use in deep hole machining, has larger effect for workpiece cleanliness lifting；Idle station can be made full use of to carry out cloth
Put, and customization detection template can be changed at any time for different processing contents, it is flexible stronger；Because direct measurement is machined
Hole, cutter will not be contacted, prevent from producing abrasion to cutter；Through hole can be detected, blind hole can also be detected, can be applied to bore
The hole machined of the polymorphic types such as hole, tapping, fraising, bore hole；The accuracy of detection of position warning system is higher, transmission system reliability
Height, scuffing and bump injury will not be produced to workpiece.
Brief description of the drawings
Fig. 1 is the utility model front view.
Fig. 2 is the utility model side view.
Fig. 3 is the utility model top view.
Fig. 4 is application structure figure of the present utility model.
Description of reference numerals：Template, 1.3- rear pattern plates, 2- nozzle-types are surveyed in 1- detection templates, 1.1- front templates, 1.2-
Pin, 3- chaining pins seat, 4- liquid storage cylinders, 5- pipe joints, 6- base supports, 6.1- upper backup pads, 6.2- risers, 6.3- lower supporting plates,
7- hydraulic cylinders, 8- triangular support brackets, 9- are oriented to mandrel, 10- bearings, 11- bearing blocks, 12- nuts, 13- preloading springs, 14- pads
Piece, 15- fixed seats, 16- side plates, 17- cover plates, 18- displaced blocks, 19- trundles, 20- baffle plates, 21- pins, 22- gag lever posts,
23- regulating bolts, 24- balancing springs, the proximity switches of 25- first, the second proximity switches of 26- support, the proximity switches of 27- second,
The side stands of 28- first, the proximity switches of 29- the 3rd, the proximity switches of 30- the 4th, 31- first sense bolt, the side stands of 32- second,
The proximity switches of 33- the 5th, the proximity switches of 34- the 6th, 35- second sense bolt, A- drilling stations, B- reamings station, C- tapping
Station, D- transfer matics breaking detection purging system.
Embodiment
The utility model will be further described with reference to the embodiment in accompanying drawing below：
As shown in Fig. 1 ~ 3, the utility model mainly includes detection wiper mechanism, guiding mechanism, displacement alarm mechanism, driving
Mechanism, base support 6 and triangular support bracket 8.
Fixed drive mechanism on base support 6, the drive end connection triangular support bracket 8 of drive mechanism, triangular support bracket 8 are logical
Guiding mechanism connecting detection wiper mechanism is crossed, under drive mechanism driving, detection wiper mechanism is along reciprocal before and after guiding mechanism
Motion.
The base support 6 includes upper backup pad 6.1, riser 6.2 and lower supporting plate 6.3, the connection of the upper end of lower supporting plate 6.3
Two risers 6.2, two upper ends of riser 6.2 connect upper backup pad 6.1.
Detection wiper mechanism includes detection template 1, is connected through a screw thread multiple chaining pin seats 3 on detection template 1, and pass through spiral shell
Multiple chaining pin seats 3 are fixed on detection template 1 by mother, and nozzle-type chaining pin 2 is connected through a screw thread on each chaining pin seat 3.Detect mould
The bottom of plate 1 connects pipe joint 5, and pipe joint 5 is connected with machine cut liquid pipeline.Liquid storage cylinder 4, liquid storage cylinder 4 are provided with detection template 1
Interior receiving cutting fluid, liquid storage cylinder 4 connect with chaining pin seat 3 and pipe joint 5.
The detection template 1 includes front and rear front template 1.1, middle template 1.2 and the rear pattern plate 1.3 set gradually, front template
1.1st, middle template 1.2 and rear pattern plate 1.3 are bolted integrally.
In embodiment as shown in Fig. 1 ~ 3, drive mechanism is hydraulic cylinder 7.The piston rod front end of hydraulic cylinder 7 passes through triangle branch
Support 8 and attaching nut 12, the upper cover of piston rod dress preloading spring 13 of hydraulic cylinder 7, the front and back end of preloading spring 13 contacts respectively
Triangular support bracket 8 and nut 12, pad 14 is provided between nut 12 and preloading spring 13.
Guiding mechanism includes three guiding mandrels 9 parallel to each other, and one end of three guiding mandrels 9 is connected to gusseted
Triangular structure is formed on three arms of angle of frame 8, three are oriented to the other end of mandrel 9 and are connected on detection wiper mechanism.Each lead
Bearing block 11 is connected by bearing 10 to mandrel 9, bearing block 11 is fixed on base support 6.
Displacement alarm mechanism includes fixed seat 15, passes through alignment pin connection displaced block 18 in fixed seat 15.Fixed seat 15 is left
Right both sides connecting lateral plate 16, the upper end connecting cover plate 17 of fixed seat 15, displaced block 18 is sealed in fixed seat by side plate 16 and cover plate 17
In 15, the internal Protection grade of fixed seat 15 is improved, prevents cutting fluid, greasy dirt, metal fragment from entering inside displacement warning device,
So as to prevent the generation of false alarm.
Be slidably connected pin 21 on triangular support bracket 8, the front end of pin 21 connection baffle plate 20.The front end of fixed seat 15 is provided with transmission
Pin 19, the front end of trundle 19 stretch out fixed seat 15 and contact baffle plate 20, the rear end contact displacement block 18 of trundle 19.
Gag lever post 22 and regulating bolt 23, regulating bolt are connected respectively on the side plate 16 of the left and right ends connection of fixed seat 15
Balancing spring 24 is set with 23, the front end of balancing spring 24 is stretched into the inner chamber of displaced block 18.
The side plate 16 of the left end connection of fixed seat 15 is provided with the first proximity switch 25, and the first proximity switch 25 is towards displacement
Block 18.
The second proximity switch support 26 is bolted on triangular support bracket 8, is fixed on the second proximity switch support 26
Second proximity switch 27, drive end of second proximity switch 27 towards drive mechanism.
The left and right sides of base support 6 connects the first side stand 28 and the second side stand 32 respectively, on the first side stand 28
The 3rd proximity switch 29 and the 4th proximity switch 30 are connected, triangular support bracket 8 is provided with the first sense towards the one end of the first side stand 28
Answer bolt 31.The 5th proximity switch 33 and the 6th proximity switch 34, triangular support bracket 8 towards second are connected on second side stand 32
The one end of side stand 32 is provided with the second sensing bolt 35.
In specific application, the utility model is arranged as shown in Figure 4, as drilling station A/ reaming station B/ tapping stations C
After completing all cutting contents, the workpiece for having completed processing is delivered to by induction system on idle station thereafter, and now breaking is examined
Survey purging system D to travel forward, injection cutting fluid washes away the borings treated in gaging hole and impurity totally, and detection is treated simultaneously
The depth dimensions of gaging hole, qualifying signal is sent if detection is qualified to machine tool control system, and each station completes work piece positioning
Next normal cutting of beginning；Alarm signal is sent to machine tool control system if detection is unqualified, each station is determined in completion workpiece
Hard stop after position clamps, operating personnel are waited to handle breaking situation.
Specific work process of the present utility model is：Under the driving of drive mechanism, the drive end of drive mechanism passes through pre-
Tight spring promotes triangular support bracket to advance, and triangle support for shuttering band action-oriented mandrel is for linear motion forward, so as to promote detection clear
Washing machine structure travels forward；Now cutting fluid supplying valve is opened, and cutting fluid, the injection cutting of nozzle-type chaining pin are full of in detection template
Liquid, treat and flush clean is carried out inside gaging hole.
If workpiece treats not having breaking in gaging hole and depth dimensions is qualified, triangular support bracket advances to the 3rd and the 5th and connect
At the nearly position of the switch, after signaling switch sends signal, transmission mechanism stop motion simultaneously returns, and treats that triangular support bracket is back to the 4th
During with the 6th proximity switch, signaling switch sends signal, and the whole cleaning process that detects terminates.Such iterative cycles, it can be achieved
The 100% detection cleaning to all finished works.
If workpiece treats have breaking or some hole depth off-dimension, triangular support bracket to advance to problem hole in gaging hole
During place, because chaining pin is by resistance, in the presence of reaction force, detection wiper mechanism, mandrel, triangular support bracket stopping are oriented to
Motion, but hydraulic cylinder continues to act, preloading spring stress produces compressive deformation, drives the piston rod of hydraulic cylinder to continue forward,
So as to promote baffle plate to travel forward.Now, because baffle plate produces forward displacement, therefore displacement is generated between baffle plate and trundle
Gap.Under the pretightning force effect of balancing spring, displaced block moves in a circle by the center of circle of alignment pin, and displacement reaches first and connect
When in the induction range closely switched, the first proximity switch sends alarm signal and is sent to machine tool control system, and lathe sends disconnected
Knife alarm and hard stop.The displacement for acting as monitoring baffle plate of second proximity switch, is realized jointly with the first proximity switch
Alarm interlocking, prevents the generation of false alarm, strengthens the reliability of detecting system.Lever plays overload protective function, to prevent stop bit
Move warning device to produce over-travel and cause system irreversible infringement, so as to reduce later period maintenance cost.
Claims (5)
1. a kind of transfer matic breaking detects purging system, including detection wiper mechanism, guiding mechanism, displacement alarm mechanism, driving
Mechanism, base support（6）And triangular support bracket（8）, it is characterized in that：Base support（6）Upper fixed drive mechanism, drive mechanism
Drive end connects triangular support bracket（8）, triangular support bracket（8）Pass through guiding mechanism connecting detection wiper mechanism；
Detection wiper mechanism includes detection template（1）, detection template（1）On be connected through a screw thread multiple chaining pin seats（3）, and pass through
Nut is by multiple chaining pin seats（3）It is fixed on detection template（1）On, each chaining pin seat（3）On be connected through a screw thread nozzle-type chaining pin
（2）；Detection template（1）Bottom connects pipe joint（5）, pipe joint（5）It is connected with machine cut liquid pipeline；Detection template（1）It is interior
Provided with liquid storage cylinder（4）, liquid storage cylinder（4）Interior receiving cutting fluid, liquid storage cylinder（4）With chaining pin seat（3）And pipe joint（5）Connection；
Displacement alarm mechanism includes fixed seat（15）, fixed seat（15）It is interior that displaced block is connected by alignment pin（18）, fixed seat
（15）Left and right sides connecting lateral plate（16）, fixed seat（15）Upper end connecting cover plate（17）, side plate（16）And cover plate（17）By displacement
Block（18）It is sealed in fixed seat（15）It is interior；Triangular support bracket（8）On be slidably connected pin（21）, pin（21）Front end connects baffle plate
（20）, fixed seat（15）Front end is provided with trundle（19）, trundle（19）Fixed seat is stretched out in front end（15）And contact baffle plate（20）,
Trundle（19）Rear end contact displacement block（18）；Fixed seat（15）Left and right ends connection side plate（16）It is upper connect respectively it is spacing
Bar（22）And regulating bolt（23）, regulating bolt（23）Upper suit balancing spring（24）, balancing spring（24）Displacement is stretched into front end
Block（18）Inner chamber in；Fixed seat（15）Left end connection side plate（16）It is provided with the first proximity switch（25）, first is close
Switch（25）Towards displaced block（18）；Triangular support bracket（8）On be bolted the second proximity switch support（26）, second connects
Nearly switch bracket（26）On fix the second proximity switch（27）, the second proximity switch（27）Towards the drive end of drive mechanism；Bottom
Seat support（6）The left and right sides connect the first side stand respectively（28）With the second side stand（32）, the first side stand（28）Upper company
Connect the 3rd proximity switch（29）With the 4th proximity switch（30）, triangular support bracket（8）Towards the first side stand（28）One end is provided with
First sensing bolt（31）, the second side stand（32）The 5th proximity switch of upper connection（33）With the 6th proximity switch（34）, triangle
Support frame（8）Towards the second side stand（32）One end is provided with the second sensing bolt（35）.
2. a kind of transfer matic breaking detection purging system as claimed in claim 1, it is characterized in that：The base support（6）Bag
Include upper backup pad（6.1）, riser（6.2）And lower supporting plate（6.3）, lower supporting plate（6.3）Upper end connects two risers（6.2）,
Two risers（6.2）Upper end connects upper backup pad（6.1）.
3. a kind of transfer matic breaking detection purging system as claimed in claim 1, it is characterized in that：The detection template（1）Bag
Include the front and rear front template set gradually（1.1）, middle template（1.2）And rear pattern plate（1.3）, front template（1.1）, middle template（1.2）
And rear pattern plate（1.3）It is bolted integral.
4. a kind of transfer matic breaking detection purging system as claimed in claim 1, it is characterized in that：The drive mechanism is hydraulic pressure
Cylinder（7）, hydraulic cylinder（7）Piston rod front end pass through triangular support bracket（8）And attaching nut（12）, hydraulic cylinder（7）Piston rod
Upper suit preloading spring（13）, preloading spring（13）Front and back end contact triangular support bracket respectively（8）And nut（12）, nut
（12）And preloading spring（13）Between be provided with pad（14）.
5. a kind of transfer matic breaking detection purging system as claimed in claim 1, it is characterized in that：The guiding mechanism includes three
Individual guiding mandrel parallel to each other（9）, three guiding mandrels（9）One end be connected to triangular support bracket（8）Three arms of angle on
Form triangular structure, three guiding mandrels（9）The other end is connected on detection wiper mechanism；
It is each to be oriented to mandrel（9）Pass through bearing（10）Connect bearing block（11）, bearing block（11）It is fixed on base support（6）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720904125.6U CN206967152U (en) | 2017-07-24 | 2017-07-24 | A kind of transfer matic breaking detects purging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720904125.6U CN206967152U (en) | 2017-07-24 | 2017-07-24 | A kind of transfer matic breaking detects purging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206967152U true CN206967152U (en) | 2018-02-06 |
Family
ID=61397383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720904125.6U Expired - Fee Related CN206967152U (en) | 2017-07-24 | 2017-07-24 | A kind of transfer matic breaking detects purging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206967152U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
-
2017
- 2017-07-24 CN CN201720904125.6U patent/CN206967152U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109821802A (en) * | 2019-03-22 | 2019-05-31 | 广西玉柴机器股份有限公司 | A kind of deep hole rushes bits detection device automatically |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180206 Termination date: 20200724 |