CN206959894U - A kind of composite filter quality detection device and system - Google Patents
A kind of composite filter quality detection device and system Download PDFInfo
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- CN206959894U CN206959894U CN201720299305.6U CN201720299305U CN206959894U CN 206959894 U CN206959894 U CN 206959894U CN 201720299305 U CN201720299305 U CN 201720299305U CN 206959894 U CN206959894 U CN 206959894U
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- Prior art keywords
- composite filter
- signal
- sensor
- detection device
- quality detection
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Abstract
The utility model discloses a kind of composite filter quality detection device, including the information acquisition circuit for gathering the corresponding product information of composite filter, for handling the said goods information, man-machine interaction circuit to obtain the message processing module of product data and for showing the said goods data, above- mentioned information Acquisition Circuit include infrared transmission sensor, aberration identification sensor, microwave resonance detection module, laser sensor and photoelectric sensor.It can be seen that, information acquisition circuit produces material, gap and the diameter signal of reflection composite filter in the utility model, it is sent to message processing module, so that various signals are carried out with comprehensive data analysis, processing, cutting position, gap width, filter stick diameter data are subjected to data and figure shows by man-machine interaction circuit, alarmed if breaking down, the efficiency to the detection of a variety of composites can be significantly improved.The invention also discloses a kind of composite filter quality detecting system, has and said apparatus identical technique effect.
Description
Technical field
Composite cigarette filter stick inspection technology field is the utility model is related to, more particularly to a kind of composite filter quality testing dress
Put and system.
Background technology
The harmful components reduced in cigarette industry in tar content in cigarette and flue gas are one of development trends of following cigarette.Drop
Burnt harm reduction method mainly uses composite filter.So-called composite filter refers to different materials of the filter portion by two or more
The filter rod segments composition of matter.Composite filter forming machine for production composite filter equipment, production procedure be using several finished product filter sticks as
Raw material, the filter rod segments of certain length are each cut into, be then alternately sent in feed strip, then filter stick is made by filter stick paper roll
Bar, turn into finished product composite filter after cutting knife is by certain length cutting.
Fig. 1 is a kind of by sorbing material and the fine composite filter alternately formed of vinegar, and dotted line is cutting position.It is appreciated that
It is, it is contemplated that in actual processing, gap occurs between sorbing material and vinegar fibre, therefore, the quality requirement of composite filter includes
Several respects：Cutting position, gap width, combined situation, circumferential length.Qualified filter stick requires that each filter rod segments gap should be less than
0.5mm, cutting part should be located at the center of filter rod segments, and deviation is no more than 0.5mm, and each section of built-up sequence is normal, circumference
Within the limits prescribed.But in process of production, because the skidding of machine driving, mechanical wear and conveyer belt, strap are tensioned
The reasons such as degree change, it is possible to the feelings such as cause the excessive intersegmental gap of filter stick, skew of cutting position, combination dislocation, circumference exceeded
Condition, so as to produce waste product filter stick, therefore need accurately to detect cutting position, gap width and the diameter of filter stick, control online
Make corresponding adjusting module, waste product removing, so as to better ensure that product quality.
Because composite species currently used in the market is various, more common active carbon filtration rod, compound nonwoven cloth
Filter stick, composite particles, powder, capsule filter stick etc., therefore the diversity of material brings larger difficulty to detection.At present, it is existing
Technology mainly includes microwave detection and Photoelectric Detection, and both detection modes are each independent, using two sets of detection means.
Because microwave detection method is only applicable to the larger material segment of density difference, to the different materials section None- identified of similar density；
Photoelectric Detection is only applicable to the different material segment of light transmission capacity, to different materials section None- identified similar in light transmission capacity.Therefore, use
Prior art can not carry out effective detection simultaneously to existing a variety of composites simultaneously, and detection efficiency is low.
In summary, how to improve to the efficiency of a variety of composites detection is that those skilled in the art need to solve at present
Technical problem.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of composite filter quality detection device and system, has
Significantly improve the technique effect of the efficiency to the detection of a variety of composites.Its concrete scheme is as follows：
A kind of composite filter quality detection device, including for gathering the information gathering of the corresponding product information of composite filter
Circuit, for handling the product information, to obtain the message processing module of product data and for showing the product data
Man-machine interaction circuit, described information Acquisition Circuit include infrared transmission sensor, aberration identification sensor, microwave resonance detection
Module, laser sensor and photoelectric sensor.
Preferably, the infrared projection sensor includes infrared-emitting diode and infrared receiving diode, wherein, it is described
Infrared-emitting diode and the infrared receiving diode are respectively arranged at detected composite filter both sides.
Preferably, the microwave resonance detection module includes resonator, detecting signal unit, signal processing unit and communication
Interface.
Preferably, the laser sensor is fibre optical sensor.
Preferably, the man-machine interaction circuit includes industrial computer, display and loader.
Preferably, described information processing module includes signal adjustment unit and signal processing chip, wherein the signal is adjusted
The signal that whole unit exports to the infrared transmission sensor, microwave resonance detection module and industrial computer is adjusted, with to institute
State signal processing chip and export corresponding legal signal.
The invention also discloses a kind of composite filter quality detecting system, including the composite filter described in any of the above-described
Rod quality detection device, in addition to composite filter adjusting apparatus, wherein the composite filter adjusting apparatus is according to the product number
According to the adjust instruction that is inputted by the man-machine interaction circuit, corresponding composite filter is adjusted.
Preferably, the composite filter adjusting apparatus includes gap control module, diameter control module and phase controlling mould
Block.
Preferably, the composite filter quality detecting system also includes goods rejection device.
Produced accordingly the utility model discloses a kind of composite filter quality detection device, including for gathering composite filter
The information acquisition circuit of product information, for handling the said goods information, to obtain the message processing module of product data and be used for
The man-machine interaction circuit of the said goods data is shown, above- mentioned information Acquisition Circuit includes infrared transmission sensor, aberration identification passes
Sensor, microwave resonance detection module, laser sensor and photoelectric sensor.It can be seen that information acquisition circuit produces in the utility model
Material, gap and the diameter signal of raw reflection composite filter, are sent to message processing module, to carry out integrating number to various signals
According to analysis, processing, the cutting position for reflecting composite filter, gap width, filter stick diameter data are entered by man-machine interaction circuit
Row data and figure shows, alarmed if breaking down, the efficiency to the detection of a variety of composites can be significantly improved.
The invention also discloses a kind of composite filter quality detecting system, has and above-mentioned composite filter quality testing
Device identical technique effect, will not be repeated here.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is embodiment of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, also
Other accompanying drawings can be obtained according to the accompanying drawing of offer.
Fig. 1 is a kind of specific composite filter structure of the prior art；
Fig. 2 is a kind of structural representation of composite filter quality detection device disclosed in the utility model embodiment；
Fig. 3 is a kind of structural representation of specific composite filter quality detection device disclosed in the utility model embodiment
Figure.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
The utility model embodiment discloses a kind of composite filter quality detection device, shown in Figure 2, including for adopting
Collect the information acquisition circuit 11 of the corresponding product information of composite filter, for handling the said goods information, to obtain product data
Message processing module 12 and man-machine interaction circuit 13 for showing the said goods data, above- mentioned information Acquisition Circuit include red
Outer transmission sensor 111, aberration identification sensor 112, microwave resonance detection module 113, laser sensor 114 and photoelectric sensing
Device 115.
Information acquisition circuit includes infrared transmission sensor, aberration identification sensor, microwave resonance detection module, laser
Sensor and photoelectric sensor, it is integrated in same casing, is installed at unit filter stick conduit, it is a variety of its purpose is to adapt to
Different composites.
In a kind of specific embodiment, above-mentioned infrared projection sensor includes infrared-emitting diode and infrared receiver
Diode, wherein, above-mentioned infrared-emitting diode and above-mentioned infrared receiving diode are respectively arranged at detected composite filter
Both sides.Infrared emission, reception diode are separately mounted to filter stick both sides, and transmitting light passes through composite filter material segment, another
End is received the light after transmission by reception pipe, and the photoelectric current through different composite filter rod segments material received according to reception pipe is big
It is small, the analog pulse signal corresponding with material segment is produced after processing of circuit, is sent to follow-up signal process part.The detection side
Formula is primarily adapted for use in the situation that different materials section printing opacity gender gap is bigger in composite filter.
Chromatic sensor identifies the color gray value of filter rod segments by reflection, according to the color gray scale difference of different filter stick material segments
The pulse signal corresponding with material segment can not be produced, is sent to follow-up signal process part.The detection mode is primarily adapted for use in multiple
Close the situation that different materials section color distinction is bigger in filter stick.
Microwave resonance detection module includes resonator, detecting signal unit, signal processing unit and communication interface.In one kind
In specific embodiment, microwave resonance detection is using up to 6GHz electromagnetic wave, according to electromagnetic wave and dielectric mechanism of action,
Using resonator to different amplitudes can be produced by different densities therein, humidity filter stick material, frequency response is distinguished not
Same filter rod segments.So as to produce the pulse signal corresponding with material segment, follow-up signal process part is sent to.Detection mode master
Will suitable for composite filter the bigger situation of different materials section density difference.It is of course also possible to the electricity using other frequencies
Magnetic wave, do not limit herein.
In a kind of specific embodiment, above-mentioned laser sensor is fibre optical sensor, using red laser, diameter 1
Millimeter light beam, transmits operating composite filter rod, different from the light intensity of material through gap by detection, distinguishes seam
Gap, gap pulse is produced, and be sent to follow-up signal process part.The detection mode is primarily adapted for use in the seam in detection composite filter
Gap width.It is of course also possible to using its laser sensor, such as liquid laser sensor, gas laser sensor etc., send
The laser beam of a diameter of other sizes is detected.
Photoelectric sensor irradiates filter stick bar using two groups of collimated light beams, according to the photo-signal size received, produces
Reflect the diameter signal of filter stick bar, and be sent to follow-up signal process part.The detection mode predominantly detects the diameter of filter stick bar.
Man-machine interaction circuit includes industrial computer 131, display 132 and loader 133.
Industrial computer is that one kind uses bus structures, and Detection ＆ Controling are carried out to production process and electromechanical equipment, technological equipment
Instrument general name, including IPC (PC bus industrials computer), PLC (programmable control system), DCS (distributed control system),
FCS (field bus system) and five kinds of CNC (digital control system).The classification of industrial computer is not limited in the utility model, that is, appointed
A kind of other industrial computer can use as the industrial computer in the utility model.
It is understood that display is in the display that can be integrated on circuit board or by aobvious man-machine
The external-connection displayer that interface accesses in interaction circuit.External-connection displayer includes regular display and touch control display.
Loader both can be with physical keyboard, or the virtual key on touch-screen.When loader is touch
Virtual key on screen, touch display can realize loader function.
In a kind of specific embodiment, man-machine interaction circuit is made up of Siemens's industrial computer, touch-screen display etc.,
The corresponding interface of man-machine interaction circuit is designed using DELPHI softwares, finishing man-machine interaction circuit is come by using TWinCAT
Good fortune IPC communication again.The major function that man-machine interaction circuit is completed：
A) data are shown：The data such as real-time display filter stick cutting position, gap width, diameter.
B) figure shows and adjustment：The waveform diagrams such as real-time display fret signal, gap signal, diameter signal, and can
Adjust the amplitude and zero-bit of online entire signal.
C) parameter setting：Completion system various parameters are set.
In the embodiment that above-mentioned man-machine interaction circuit includes industrial computer, display and loader, message processing module
Including signal adjustment unit 121 and signal processing chip 122, wherein above-mentioned signal adjustment unit senses to above-mentioned infrared transmission
The signal of device, microwave resonance detection module and the output of above-mentioned industrial computer is adjusted, to export phase to above-mentioned signal processing chip
The legal signal answered.
It is understood that in order to ensure the signal of the accurate process signal acquisition module output of signal processing chip, such as
Fret signal, gap signal and diameter signal, that is, ensure signal processing chip while handle the corresponding material of same composite filter
Signal, gap signal and diameter signal, a kind of composite filter quality detection device disclosed in the utility model is additionally provided with and signal
The synchronous generator of process chip connection.
Because the signal that infrared transmission sensor and microwave resonance detection module export generally can not be by signal processing chip
Receive, it is therefore desirable to changed the signal that infrared transmission sensor and microwave resonance detection module export by signal adjustment unit
The legal signal that can be received into signal processing chip, industrial computer species is more in addition, therefore also by signal adjustment unit pair
Its signal exported is adjusted, and is converted into the legal signal that signal processing chip can receive.
It is understood that when signal processing chip can directly handle infrared transmission sensor and microwave resonance detection mould
The signal of block output, then the signal that infrared transmission sensor and microwave resonance detection module export can be inputted to signal transacting core
Piece.Similarly, it is single without being adjusted through signal if the signal of industrial computer output is the legal signal that signal processing chip can receive
Member conversion.
In a kind of specific embodiment, signal processing module is adjusted using the IPC processing systems of German times good fortune by signal
Mould preparation block, input/output module, CPU module, signal acquisition module etc. form.The part and the communication of man-machine interaction circuit use
EtherCAT or PROFIBUS-DP industrial field bus is completed.Signal processing is received from the various of signal acquisition part
Signal, signal adjustment first is carried out through signal adjusting module, i.e., signal amplitude and zero-bit are realized by man-machine interaction circuit operation
On-line tuning, then these signals are carried out with comprehensive data analysis, processing, to reflect the signal of each filter rod segments, and is completed accordingly
Various data are calculated, judged.
The invention also discloses a kind of composite filter quality detecting system, including the composite filter described in any of the above-described
Rod quality detection device, in addition to composite filter adjusting apparatus, wherein above-mentioned composite filter adjusting apparatus is according to the said goods number
According to the adjust instruction that is inputted by above-mentioned man-machine interaction circuit, corresponding composite filter is adjusted.Composite filter adjusts
Device specifically includes gap control module, diameter control module and phase control module.
Composite filter quality detecting system also includes goods rejection device, is produced with directly rejecting the composite filter that can not be adjusted
Product, for example, when the waste products such as overproof otch left avertence, otch right avertence, gap, combination dislocation, diameter be overproof occurs in message processing module
Signal, now then the product is rejected.
This composite filter quality detecting system can realize signal detection, data and figure real-time display and adjustment, quality control
System, goods rejection and intelligent diagnostics, are described as follows：
Signal detection：Mainly include composite filter fret signal, gap signal, combined situation, diameter signal；
Data and figure real-time display and adjustment：The cutting position of real-time display composite filter, slit width on a display screen
The data such as degree, filter stick diameter, and cutting position schematic diagram and fret signal, gap signal, diameter signal, synchronization waveform
Figure, and the amplitude and zero-bit of adjustable online whole each signal；
Quality control：According to the generation of the relevant parameter of man-machine interaction circuit configuration, otch is moved to left, otch is moved to right, gap is adjusted
Phase, gap and diameter control module in the control signals to unit such as whole, diameter adjustment complete quality control；
Goods rejection：Surpassed according to the relevant parameter of man-machine interaction circuit configuration generation otch left avertence, otch right avertence, gap
The waste product signals such as difference, combination misplace, diameter is overproof complete goods rejection to goods rejection module；
Intelligent diagnostics：Corresponding operation conditions, fault alarm and outage information can be produced according to signal analysis result.To institute
The described above of disclosed embodiment, those skilled in the art are enable to realize or using the utility model.To these embodiments
A variety of modifications will be apparent for a person skilled in the art, generic principles defined herein can not take off
In the case of from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will not be limited
The embodiments shown herein is formed on, and is to fit to consistent with principles disclosed herein and features of novelty most wide
Scope.
Claims (9)
1. a kind of composite filter quality detection device, including for gathering the information gathering electricity of the corresponding product information of composite filter
Road, for handling the product information, to obtain the message processing module of product data and for showing the product data
Man-machine interaction circuit, it is characterised in that described information Acquisition Circuit includes infrared transmission sensor, aberration identification sensor, micro-
Wave resonance detection module, laser sensor and photoelectric sensor.
2. composite filter quality detection device according to claim 1, it is characterised in that the infrared transmission sensor bag
Infrared-emitting diode and infrared receiving diode are included, wherein, the infrared-emitting diode and the infrared receiving diode
It is respectively arranged at detected composite filter both sides.
3. composite filter quality detection device according to claim 1, it is characterised in that the microwave resonance detection module
Including resonator, detecting signal unit, signal processing unit and communication interface.
4. composite filter quality detection device according to claim 1, it is characterised in that the laser sensor is optical fiber
Sensor.
5. composite filter quality detection device according to claim 1, it is characterised in that the man-machine interaction circuit includes
Industrial computer, display and loader.
6. composite filter quality detection device according to claim 5, it is characterised in that described information processing module includes
Signal adjustment unit and signal processing chip, wherein the signal adjustment unit is to the infrared transmission sensor, microwave resonance
Detection module and the signal of industrial computer output are adjusted, to export corresponding legal letter to the signal processing chip
Number.
7. a kind of composite filter quality detecting system, it is characterised in that including the composite filter described in any one of claim 1 to 6
Rod quality detection device, in addition to composite filter adjusting apparatus, wherein the composite filter adjusting apparatus is according to the product number
According to the adjust instruction that is inputted by the man-machine interaction circuit, corresponding composite filter is adjusted.
8. composite filter quality detecting system according to claim 7, it is characterised in that the composite filter adjusting apparatus
Including gap control module, diameter control module and phase control module.
9. composite filter quality detecting system according to claim 8, it is characterised in that also including goods rejection device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720299305.6U CN206959894U (en) | 2017-03-24 | 2017-03-24 | A kind of composite filter quality detection device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720299305.6U CN206959894U (en) | 2017-03-24 | 2017-03-24 | A kind of composite filter quality detection device and system |
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| Publication Number | Publication Date |
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| CN206959894U true CN206959894U (en) | 2018-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720299305.6U Expired - Fee Related CN206959894U (en) | 2017-03-24 | 2017-03-24 | A kind of composite filter quality detection device and system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107063343A (en) * | 2017-03-24 | 2017-08-18 | 中电科信息产业有限公司 | A kind of composite filter quality detection device and system |
| CN110160433A (en) * | 2019-02-14 | 2019-08-23 | 山东中烟工业有限责任公司 | Position measurement method, medium and the equipment of quick-fried pearl in a kind of filter stick |
-
2017
- 2017-03-24 CN CN201720299305.6U patent/CN206959894U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107063343A (en) * | 2017-03-24 | 2017-08-18 | 中电科信息产业有限公司 | A kind of composite filter quality detection device and system |
| CN110160433A (en) * | 2019-02-14 | 2019-08-23 | 山东中烟工业有限责任公司 | Position measurement method, medium and the equipment of quick-fried pearl in a kind of filter stick |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180202 Termination date: 20210324 |
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| CF01 | Termination of patent right due to non-payment of annual fee |