CN108859369A - A kind of corrugated board prying intelligent monitor system and its method - Google Patents
A kind of corrugated board prying intelligent monitor system and its method Download PDFInfo
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- CN108859369A CN108859369A CN201810350139.7A CN201810350139A CN108859369A CN 108859369 A CN108859369 A CN 108859369A CN 201810350139 A CN201810350139 A CN 201810350139A CN 108859369 A CN108859369 A CN 108859369A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
- B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
- B32B2041/04—Detecting wrong registration, misalignment, deviation, failure
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- Quality & Reliability (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
The invention discloses a kind of corrugated board prying intelligent monitor systems, solves the lag that existing corrugated paper board production line staff has found corrugated board prying information, the problem of equipment on production line cannot being debugged in time, its key points of the technical solution are that, it include several range sensors including prying detection module prying detection module, by each range sensor it is corresponding detect whether prying and export prying apart from different decision corrugated board and detect signal to alarm module and warned, a kind of corrugated board prying intelligent monitor system of the invention, when prying detection module detects corrugated board prying when output prying, staff can be reminded in time；The invention discloses a kind of corrugated board prying intelligent monitoring method, the prying detection to corrugated board is realized, and confirmation and the adjustment of actual parameter are carried out to the corresponding preset parameter range of each equipment.
Description
Technical field
The present invention relates to corrugated board production device, in particular to a kind of corrugated board prying intelligent monitor system and its side
Method.
Background technique
Corrugated paper board production line is that a kind of indispensable equipment for corrugated board production of packed in cases industry combines, master
It is related to base paper roll stand, splicer, preheating cylinder, Corrugating Machine, gluing machine, rectification machine, Double-plate machine, transverse cutting unit, slitter, stacking machine
Etc. various equipment, is combined by various equipment and form corrugated paper board production line.
So many equipment needs to control each equipment accordingly when carrying out corrugated board production, and cardboard is raw
Any one link in producing line is abnormal, the bad generation of corrugated board can be all caused, it is known that corrugated paper board production line
Production corrugated board is easy to happen prying phenomenon, and the corrugated board of prying brings many difficulties to the production of next process,
For example printing groove walks rule etc., and the reason of corrugated board prying occur, mainly has：A. the temperature of gluing machine is raw in corrugated board
It is played a crucial role during producing, existing binder is starch raw rubber, and raw rubber is between acting on two objects
There is no adhesive effect, so that raw rubber is reacted mature glue, it is necessary to reach certain temperature, otherwise be impossible to keep raw rubber thorough
Gelatinization, the binder without being thoroughly gelatinized has been impossible to ideal bonding effect, if the surface temperature of hot plate is not in paper
The bounding point of plate is gelatinized raw rubber moment, and moisture will be absorbed rapidly by paper, will also result in moisture of paper board in this way and be unevenly distributed, and glues
While closing strength reduction, the phenomenon that also will appear prying；B. preheating cylinder is the important assisted parts of whole corrugated paper board production line
Part, mainly adjusts the contact area of facial tissue and two layers cardboard and pre- hot-rolling by pre- heat regulator, contains to reach moisture
The change of amount makes the water content of two layers of cardboard and facial tissue be unlikely to interfere with each other and generate the cupping metaboly of cardboard,
Certainly, there is also some other factors for influencing corrugated board prying.
Existing corrugated paper board production line system direct pile automatically after cutting, when staff has found that corrugated board is curved
When sticking up, the corrugated board of many pryings is usually produced, since staff has found the lag of corrugated board prying information
Property, the equipment on production line is not monitored and is debugged in time, so that production line output excessively has the cardboard of prying, this
A little cardboards bring many difficulties to subsequent process, how to recognize the production status of corrugated board in time and to corrugated board life
It is those skilled in the art's urgent problem to be solved that equipment in producing line, which carries out debugging,.
Summary of the invention
The first object of the present invention is to provide a kind of corrugated board prying intelligent monitor system, solves existing corrugated board
The lag for producing Workers discovery corrugated board prying information, cannot ask what the equipment on production line was debugged in time
Topic.
Above-mentioned technical purpose of the invention technical scheme is that：
A kind of corrugated board prying intelligent monitor system, including slitter and stacking machine, set between the slitter and stacking machine
It is equipped with conveyer belt, further includes the prying detection module being set to above conveyer belt, the prying detection module includes and conveyer belt
The vertical several range sensors of direction of transfer, by each range sensor it is corresponding detect apart from different decision
Whether corrugated board prying and exports prying detection signal, and the output end of the prying detection module is coupled with alarm module, when
After prying detection module detects corrugated board prying, alarm module is warned in response to prying detection signal.
Using the above scheme, prying detection is exported when prying detection module detects the corrugated board prying on conveyer belt
Signal to alarm module, alarm module is warned, with remind staff in time to the corrugated board for the prying produced into
Whether row further detection, see up to specification, and detects in time to each equipment on corrugated paper board production line, checks each life
The actual operation parameters of equipment are produced whether in preset parameter area, if discovery is not met, are adjusted in time；It is more by being arranged
A range sensor is detected to corrugated board and is exported multiple distance signals, is analyzed multiple distance signals to obtain
Corrugated board whether the information of prying.
Preferably, further including gluing machine, it is provided on the gluing machine for detecting gluing machine operating temperature and exporting
The temperature detecting module of temperature detection signal, the temperature detecting module are coupled with cue module, when temperature detecting module detects
To gluing machine temperature exceed default temperature range when, cue module is prompted in response to temperature detection signal.
Using the above scheme, when temperature range of the operating temperature of gluing machine beyond setting, cue module reminds work
Personnel carry out parameter adjustment to gluing machine in time, lead to the super rule of the corrugated board produced to avoid the temperature due to gluing machine.
Preferably, further including main control module and being connect by serial communication mode with gluing machine with main control module
Gluing machine control module, when gluing machine temperature is beyond preset temperature range and prying detection module detects the corrugation of output
When cardboard prying, main control module issues parameter confirmation instruction to gluing machine control module, and parameter confirmation instruction herein is only right
The parameter for influencing gluing machine temperature is confirmed that gluing machine control module is according to parameter confirmation instruction to the parameter preset of gluing machine
Confirm and actual parameter is adjusted.
Using the above scheme, when the temperature of gluing machine exceeds preset temperature range and prying detection module detects output
When corrugated board prying, main control module can directly assign the instruction of parameter confirmation and parameter adjustment to gluing machine control module,
Personnel are no longer needed to analyze and monitor, system can be automatically performed, more operated quickly and conveniently, when gluing machine control module is to parameter
Confirm preset parameter area it is unreasonable when, pass through main control module remind staff carry out parameter area adjustment.
Preferably, further including Corrugating Machine, preheating machine, Double-plate machine, splicer and base paper roll stand, the main control module connection
There are multiple sub- control modules, the sub- control module includes Corrugating Machine control module, preheating machine control module, Double-plate machine control mould
Block, splicer control module and base paper roll stand control module, when the main control module receive the signal of corrugated board prying and
When the temperature of temperature detecting module detection gluing machine is normal, the main control module order Corrugating Machine control module, preheating machine control
Molding block, Double-plate machine control module, gluing machine control module, splicer control module and base paper roll stand control module carry out in advance one by one
The confirmation of setting parameter and actual parameter is adjusted.
Using the above scheme, when main control module receives the signal of corrugated board prying and the temperature of gluing machine is being just at this time
Chang Shi, it is that the situation caused by which platform equipment problem occurs that main control module, which can not be learnt, main control module according to away from
From prying detection module by closely carrying out parameter adjustment and detection one by one to production equipment to remote sequence, go wrong until finding
Equipment.
The second object of the present invention is to provide a kind of corrugated board prying intelligent monitoring method, and it is raw to solve existing corrugated board
Producing line staff has found corrugated board prying information delay, the problem of cannot debugging in time to the equipment on production line.
A kind of corrugated board prying intelligent monitoring method,
Q1：By prying detection module detect conveyer belt on corrugated board whether prying；
Q2：Whether the operating temperature that gluing machine is detected by temperature detecting module is more than the default temperature range of gluing machine；
When temperature detecting module detects that the temperature of gluing machine is more than, gluing machine does following movement：
A. actual parameter is compared with default parameter area first, it, will when the value of actual parameter is greater than maximum
Parameter is adjusted to maximum, and whether synchronous prying detection module continues to test the corrugated board produced after adjusting parameter curved
It sticks up, whether the setting to determine maximum in original parameter range is reasonable；Conversely, when the value of actual parameter is less than minimum, it will
Parameter is adjusted to minimum value, first determines whether the setting of the minimum value of original parameter range is reasonable, when within the scope of confirmation original parameter
When the corrugated board prying that parameter is produced, feedback information to main control module is to remind staff；
B. parameter area is divided into multiple equal portions, parameter is separately adjusted to angularly parameter corresponding to different equal portions, and pass through prying
Detection module detects the prying situation of the corresponding corrugated board produced of each parameter value；
C. after completing above-mentioned confirmation movement, gluing machine control module adjusts the parameter of gluing machine to the centre of preset parameter range
It is worth position；
When temperature detecting module detects that the temperature of gluing machine is in gluing machine institute preset temperature range, main control module control
Prying detection module is adjusted the distance one by one by closely carrying out the confirmation of parameter preset to remote equipment and being adjusted to actual parameter.
Using the above scheme, when prying detection module detects the corrugated board prying on conveyer belt, main control module
According to the temperature conditions of gluing machine different instructions can be set, when temperature detecting module detects that the temperature of gluing machine is more than
When, main control module controls gluing machine and carries out the adjustment of parameter and the confirmation of parameter area；When temperature detecting module detects
When the temperature of gluing machine is in gluing machine institute preset temperature range, main control module adjusts the distance prying detection module by closely extremely one by one
The confirmation that remote equipment carries out parameter preset is simultaneously adjusted actual parameter, due in design, until in parameter be often
It is most able to satisfy the numerical value of production, cares for after having confirmed parameter area, the parameter of equipment is adjusted to the median of parameter area with elder generation
Satisfaction produces in short-term, and in this way, system voluntarily adjusts in non-stop-machine situation, can effectively save personnel's
Debug time improves production efficiency.
Preferably, the different distance value that prying detection module is fed back by multiple range sensors judges detected watt
Corrugated paper board prying or not prying, it is specific as follows：
Step 1: maximum value and minimum value that selected distance sensor detects；
Step 2: the maximum value of selection and minimum value are done difference, defines a reference value and correspond to the acceptable prying of corrugated board
Degree, the difference are compared with a reference value of setting；If difference is greater than a reference value, then it represents that detected corrugated board
Prying degree falls short of specifications, conversely, indicating that the prying degree of corrugated board is up to specification.
Using the above scheme, by the way that detection of multiple range sensors realizations to prying cardboard is arranged, and its detection is chosen
As a result maximum value and minimum value does difference to determine whether prying, detection mode is simple, can pass through single-chip microcontroller or comparator
Deng realization.
Preferably, when confirming the different parameters in preset parameter range, according to the sequence of different parameters from small to large
Or sequence from big to small successively confirms whether the parameter setting within the scope of original parameter is reasonable.
Using the above scheme, it when actual parameter is in vicinity, is debugged according to sequence from big to small, it is on the contrary
It is debugged according to sequence from small to large, guarantees the sequence of debugging, personnel is facilitated to check the result of debugging.
Preferably, the prying detection module detect twice corrugated board time be greater than corrugated board from gluing machine to
Time up to immediately below prying detection module.
Using the above scheme, it is limited by the time for detecting prying detection module twice and is greater than corrugated board from gluing machine
The time immediately below prying detection module is reached, the corrugated board that detects is produced after corresponding adjusting parameter in parameter adjustment
Out, make testing result quickly and intuitive, do not need excessive calculating, that is, may know that whether the parameter of adjustment is reasonable.
In conclusion the invention has the advantages that：
Prying is exported when prying detection module detects the corrugated board prying on conveyer belt detects signal to alarm module, police
Show that module is warned, to remind staff further to be detected to the corrugated board for the prying produced in time, seeing is
It is no up to specification, and each equipment on corrugated paper board production line is detected in time, check the actual motion of each production equipment
Whether parameter is in preset parameter area, if discovery is not met, main control module can in time be detected each equipment, find out
Problem device and the confirmation and adjustment time parameter for carrying out corresponding device parameter range, make production line can be with continuous production.
Detailed description of the invention
Fig. 1 is the process flow chart that corrugation production equipment produces corrugated board in the present embodiment；
Fig. 2 is the scheme of installation of corrugation detection module in the present embodiment；
Fig. 3 is the schematic diagram of intelligent monitor system in the present embodiment；
Fig. 4 is automatic control schematic diagram of the intelligent checking system between each production equipment in the present embodiment.
In figure：1, slitter；2, stacking machine；3, conveyer belt；31, bracket；4, transverse cutting unit；5, Double-plate machine.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Present embodiment discloses a kind of corrugated board prying intelligent monitor systems, referring to figs. 1 and 2, including body paper
Frame, splicer, preheating cylinder, Corrugating Machine, gluing machine, rectification machine, Double-plate machine 5, transverse cutting unit 4, slitter 1, stacking machine 2 etc., reel
Body paper is by compacting corrugation, gluing, bonding, separation crimping, crosscutting, longitudinal sectional established practice ruled paper plate, most afterwards through processes structures such as code outputs
At processing line, this be prior art part, no longer do excessive explanation.
Monitoring system includes main control module and is connected to the multiple for controlling each production equipment of main control module
Sub- control module, and multiple sub- control modules are connect by serial communication mode with corrugation production equipment, sub- control module includes
Slitter control module, transverse cutting unit control module, Double-plate machine control module, rectification machine control module, gluing machine control module, watt
Stupefied machine control module, preheating cylinder control module, splicer control module and body paper machine control module.
The present invention is provided with conveyer belt 3 between slitter 1 and stacking machine 2, is provided on conveyer belt 3 for detecting corrugation
Cardboard whether prying and export prying detection signal prying detection module, the output end of prying detection module be coupled in response to
Prying detects the alarm module of signal, and after prying detection module detects corrugated board prying, alarm module is warned.
The top of conveyer belt 3 is fixedly installed with a bracket 31, and the distance that a row is arranged downward is fixedly installed on bracket 31
Sensor, range sensor are repeatedly detected within the unit time, the different distance value fed back by multiple range sensors
Judge that corrugated board detected is prying either not prying, when the prying degree of detected corrugated board is not inconsistent
Specification is closed, alarm module is warned to remind staff to handle in time the corrugated board produced and to each at this time
Equipment is detected and is debugged, and wherein alarm module carries out sound warning using buzzer, can also pass through two pole of strobe light emission
Pipe is warned, and warning effect is improved；Wherein, the selection of maximum value and minimum value can be by chip microcontroller, maximum value and minimum
The difference of value can be realized by single-chip microcontroller or difference amplifier, be the prior art, don't explain too much here；Due to conveyer belt 3
It is more steady, so that more accurate when corrugated board on range sensor detection conveyer belt 3.
It is also an important factor for influencing corrugated board prying, to be arranged on gluing machine useful due to the temperature of gluing machine
In detection gluing machine operating temperature and the temperature detecting module of output temperature detection signal, setting temperature sensor progress temperature inspection
It surveys, and the temperature value detected is analyzed, when the actual temperature detected exceeds preset temperature range, output temperature
Degree detection signal, temperature detecting module is coupled with the cue module for receiving temperature signal, when temperature detecting module detects gluing
When the temperature of machine is higher or lower than set temperature range, cue module is prompted, and can be passed herein by setting temperature
Sensor detects temperature, and the prompt facility of prompt unit is realized by temperature control circuit, is the prior art, then this does not repeat to illustrate.
In order to preferably allow staff to recognize the working condition of production equipment, the output end of temperature detecting module and curved
The output end for sticking up detection module is coupled to main control module, when prying detection module detects the corrugated board prying produced
When, warning while, feeds back to main control module；When the temperature of gluing machine is higher or lower than set temperature range, prompt
Module feeds back to main control module while prompt.
When main control module receives the temperature of gluing machine more than set temperature range and the corrugation produced simultaneously
When cardboard prying, main control module issues progress parameter confirmation to gluing machine control module and adjustment instruction, parameter herein are true
Recognize instruction only to confirm the parameter for influencing gluing machine temperature, gluing machine control module is according to parameter confirmation instruction to gluing machine
Parameter preset carry out confirm and actual parameter is adjusted.
When main control module receive the signal of corrugated board prying and temperature detecting module detection gluing machine temperature just
Chang Shi, main control module order apart from prying detection module by closely carrying out the adjustment of parameter one by one to remote each production equipment, and
Carry out parameter adjustment from large to small or from small to large through the above way whether to detect parameter area set in corresponding equipment
Correctly.
In conjunction with shown in Fig. 3 and Fig. 4, a kind of corrugated board prying intelligence is also disclosed according to above-mentioned monitoring system the present embodiment
Energy monitoring method,
Q1：By prying detection module detect conveyer belt 3 on corrugated board whether prying；
The different distance value that prying detection module is fed back by multiple range sensors judge corrugated board prying detected or
Person's not prying, it is specific as follows：
Step 1: maximum value and minimum value that selected distance sensor detects, can pass through chip microcontroller；
Step 2: the maximum value of selection and minimum value are done difference, defines a reference value and correspond to the acceptable prying of corrugated board
Degree, the difference are compared with a reference value of setting；Can by comparator or chip microcontroller, if difference be greater than a reference value,
Then indicate that the prying degree of detected corrugated board falls short of specifications, conversely, indicating that the prying degree of corrugated board meets
Specification.
Q2：Whether the operating temperature that gluing machine is detected by temperature detecting module is more than the default temperature model of gluing machine
It encloses；
When temperature detecting module detects that the temperature of gluing machine is more than, gluing machine does following movement：
A. actual parameter is compared with default parameter area first, it, will when the value of actual parameter is greater than maximum
Parameter is adjusted to maximum, and whether synchronous prying detection module continues to test the corrugated board produced after adjusting parameter curved
It sticks up, whether the setting to determine maximum in original parameter range is reasonable；Conversely, when the value of actual parameter is less than minimum, it will
Parameter is adjusted to minimum value, first determines whether the setting of the minimum value of original parameter range is reasonable, when within the scope of confirmation original parameter
When the corrugated board prying that parameter is produced, feedback information to main control module is to remind staff；
B. parameter area is divided into multiple equal portions, parameter is separately adjusted to angularly parameter corresponding to different equal portions, and pass through prying
Detection module detects the prying situation of the corresponding corrugated board produced of each parameter value；Such as the threshold value of original parameter is divided into ten
Equal part, defining maximum position is ten, and gluing machine control module can control gluing machine and successively carry out nine, eight, seven ... until minimum
The corresponding position of value, and the corresponding product prying situation produced of each parameter value is detected simultaneously, more convenient for staff
The threshold value for changing parameter makes reference, and is the median of former threshold value by parameter change after completing above-mentioned detection operation；Work as actual parameter
Value be less than minimum when, i.e., actual parameter is sequentially increased to maximum, and successively detect corrugation while adjustment parameter
Cardboard whether prying, it is just opposite with movement when maximum；
Since there are a certain distance between prying detection module and gluing machine, thus need in view of speed of production and the two it
Between spacing determine the frequency of detection, for example, corrugated board through gluing machine reaches prying when speed of production is 200m/min
The time of 3s is needed at detection module, the detection frequency that can define prying detection module at this time is that 5s detection is primary, i.e. gluing machine
Primary parameter is adjusted, the product that prying detection module detects corresponds exactly to the corrugated board produced after adjustment.
C. after completing above-mentioned confirmation movement, gluing machine control module adjusts the parameter of gluing machine to preset parameter range
Intermediate valve position；Note：It when industrial production setup parameter range, can test whether feasible in median, therefore default herein first
The parameter of median belongs to reasonable situation；Infusing above-mentioned movement has PLC programming to realize.
When temperature detecting module detect the temperature of gluing machine in gluing machine institute preset temperature range, main control module control
System adjusts the distance prying detection module by closely carrying out the confirmation of parameter preset to remote equipment and being adjusted to actual parameter one by one.
Main control module includes display screen for showing each equipment running status and connect with sub- control module
Controller, main control module are connected with mobile controlling terminal by Ethernet, and mobile controlling terminal can receive each equipment
Operating status simultaneously can in time be adjusted each device parameter, wherein intelligent terminal can be smart phone or tablet computer,
Even if so that operator not by production equipment, can also understand that the operation conditions of production equipment, and making in time to it
It adjusts out.
When corrugated board production device works, when prying detection unit detects corrugated board prying, it is first determined temperature
Whether the temperature that degree detection module detects is abnormal, when detecting the temperature anomaly of gluing machine, main control module order gluing
Machine carries out the adjustment of parameter, and whether detect set parameter area reasonable；When temperature detecting module detects the temperature of gluing machine
When spending normal, main control module order is apart from prying detection module by closely carrying out the tune of parameter one by one to remote each production equipment
It is whole, while whether detect parameter area set in corresponding equipment reasonable.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (8)
1. a kind of corrugated board prying intelligent monitor system, including slitter（1）And stacking machine（2）, the slitter（1）With heap
Ink recorder（2）Between be provided with conveyer belt（3）, it is characterized in that：It further include being set to conveyer belt（3）The prying detection module of top,
The prying detection module includes and conveyer belt（3）The vertical several range sensors of direction of transfer, by it is each it is described away from
From sensor is corresponding detect with a distance from different decision corrugated board whether prying and export prying detection signal, the prying inspection
The output end for surveying module is coupled with alarm module, after prying detection module detects corrugated board prying, alarm module response
It is warned in prying detection signal.
2. a kind of corrugated board prying intelligent monitor system according to claim 1, it is characterized in that：It further include gluing machine,
The temperature detecting module for detecting gluing machine operating temperature and output temperature detection signal is provided on the gluing machine, it is described
Temperature detecting module is coupled with cue module, when temperature detecting module detects the temperature of gluing machine beyond default temperature model
When enclosing, cue module is prompted in response to temperature detection signal.
3. a kind of corrugated board prying intelligent monitor system according to claim 2, it is characterized in that：It further include master control molding
Block and the gluing machine control module being connect by serial communication mode with gluing machine with main control module, when the temperature of gluing machine
Beyond preset temperature range and when prying detection module detects the corrugated board prying of output, main control module is to gluing machine control
Molding block issues parameter confirmation instruction, and parameter confirmation instruction herein only confirms the parameter for influencing gluing machine temperature, on
Glue machine control module confirm and be adjusted actual parameter to the parameter preset of gluing machine according to parameter confirmation instruction.
4. a kind of Corrugating Machine cardboard prying intelligent monitor system according to claim 3, it is characterized in that：It further include corrugation
Machine, preheating machine, Double-plate machine（5）, splicer and base paper roll stand, the main control module be connected with multiple sub- control modules, the son
Control module includes Corrugating Machine control module, preheating machine control module, Double-plate machine control module, splicer control module and body paper
Frame control module, when the main control module receives the signal of corrugated board prying and temperature detecting module detection gluing machine
When temperature is normal, the main control module order Corrugating Machine control module, preheating machine control module, Double-plate machine control module, on
Glue machine control module, splicer control module and base paper roll stand control module carry out the confirmation of parameter preset and one by one to practical ginsengs
Number is adjusted.
5. a kind of corrugated board prying intelligent monitoring method, it is characterized in that：
Q1：Conveyer belt is detected by prying detection module（3）On corrugated board whether prying；
Q2：Whether the operating temperature that gluing machine is detected by temperature detecting module is more than the default temperature range of gluing machine；
When temperature detecting module detects that the temperature of gluing machine is more than, gluing machine does following movement：
A. actual parameter is compared with default parameter area first, it, will when the value of actual parameter is greater than maximum
Parameter is adjusted to maximum, and whether synchronous prying detection module continues to test the corrugated board produced after adjusting parameter curved
It sticks up, whether the setting to determine maximum in original parameter range is reasonable；Conversely, when the value of actual parameter is less than minimum, it will
Parameter is adjusted to minimum value, first determines whether the setting of the minimum value of original parameter range is reasonable, when within the scope of confirmation original parameter
When the corrugated board prying that parameter is produced, feedback information to main control module is to remind staff；
B. parameter area is divided into multiple equal portions, parameter is separately adjusted to angularly parameter corresponding to different equal portions, and pass through prying
Detection module detects the prying situation of the corresponding corrugated board produced of each parameter value；
C. after completing above-mentioned confirmation movement, gluing machine control module adjusts the parameter of gluing machine to the centre of preset parameter range
It is worth position；
When temperature detecting module detects that the temperature of gluing machine is in gluing machine institute preset temperature range, main control module control
Prying detection module is adjusted the distance one by one by closely carrying out the confirmation of parameter preset to remote equipment and being adjusted to actual parameter.
6. a kind of corrugated board prying intelligent monitoring method according to claim 5, it is characterized in that：Prying detection module is logical
The different distance value for crossing multiple range sensor feedbacks judges corrugated board prying detected or not prying, specific as follows：
Step 1: maximum value and minimum value that selected distance sensor detects；
Step 2: the maximum value of selection and minimum value are done difference, defines a reference value and correspond to the acceptable prying of corrugated board
Degree, the difference are compared with a reference value of setting；If difference is greater than a reference value, then it represents that detected corrugated board
Prying degree falls short of specifications, conversely, indicating that the prying degree of corrugated board is up to specification.
7. a kind of corrugated board prying intelligent monitoring method according to claim 5, it is characterized in that：In confirmation parameter preset
When different parameters in range, original parameter model is successively confirmed according to the sequence of different parameters from small to large or sequence from big to small
Whether the parameter setting in enclosing is reasonable.
8. a kind of corrugated board prying intelligent monitoring method according to claim 5, it is characterized in that：The prying detects mould
The time that block detects corrugated board twice is greater than corrugated board from the time immediately below gluing machine arrival prying detection module.
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| CN201810350139.7A CN108859369A (en) | 2018-04-18 | 2018-04-18 | A kind of corrugated board prying intelligent monitor system and its method |
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| CN201810350139.7A CN108859369A (en) | 2018-04-18 | 2018-04-18 | A kind of corrugated board prying intelligent monitor system and its method |
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| CN201810350139.7A Pending CN108859369A (en) | 2018-04-18 | 2018-04-18 | A kind of corrugated board prying intelligent monitor system and its method |
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| CN113878939A (en) * | 2021-10-08 | 2022-01-04 | 浙江博莱特纸容器有限公司 | Self-adaptive adjustable tile thread raw paper preheating process and system thereof |
| CN114838698A (en) * | 2022-03-26 | 2022-08-02 | 慈溪市正和包装有限公司 | Corrugated board production monitoring method and system, storage medium and intelligent terminal |
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