CN206946292U - Power collecting system and numerical control machine tool monitoring system - Google Patents
Power collecting system and numerical control machine tool monitoring system Download PDFInfo
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- CN206946292U CN206946292U CN201720920024.8U CN201720920024U CN206946292U CN 206946292 U CN206946292 U CN 206946292U CN 201720920024 U CN201720920024 U CN 201720920024U CN 206946292 U CN206946292 U CN 206946292U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
A kind of power collecting system and numerical control machine tool monitoring system provided by the utility model, power collecting system include data server, signal conversion module, the first data acquisition module and multiple second data acquisition modules；Multiple second data acquisition modules are connected to gather the power data of each lathe respectively with each lathe；Second data acquisition module is connected with the first data acquisition module, by the power data transmission collected to the first data acquisition module；First data acquisition module is connected with signal conversion module, and signal conversion module is connected with data server, the power data transmission that the first data acquisition module receives to data server to be stored.The system eliminates PLC, directly sends data to data server, establishes the power collecting system towards whole NC lathing, simplify lengthy and jumbled monitoring device, the cost of power collecting system is reduced, the production efficiency of NC lathing can be effectively improved, reduces production cost.
Description
Technical field
Fields of numeric control technique is the utility model is related to, is supervised in particular to a kind of power collecting system and Digit Control Machine Tool
Control system.
Background technology
Bent axle is the strength member for influenceing the automobile engine life-span, subjects alternation bending repeatedly and torsional load, right
The Digit Control Machine Tool equipment of machining crankshafts has high requirement.Therefore the power rating of Digit Control Machine Tool equipment is monitored in real time, can be anti-
The operation conditions of equipment is mirrored, for instructing equipment fault early-warning and optimized for energy efficiency significant.
For power collecting monitoring system, in different field, many scholars have done numerous studies.Liu great Qian etc. is used
Data are uploaded to controller in real time, realize the centralized management and control of data by LPC1788 as master chip.Or use
The network technologies such as WiFi, ZigBee realize the remote collection and exchange to building energy consumption data；It is flat by the collection of power analog amount
Platform, Digit Control Machine Tool power signal is sent to AC6611 boards, then data processing dynamic regulation lathe sky is carried out by Matlab
Running speed is carried, realizes the energy-saving purpose of lathe.
The data that mechanical floor gathers are collected to be then forwarded to using PLC because power collecting monitoring system is most and adopted
Collection station, hardware cost are higher.Therefore it is badly in need of designing a kind of LAN interconnection, establishes towards whole bent axle numerical control (NC) Machining Workshop
Easy power collecting monitoring system.
Utility model content
The purpose of this utility model is to provide a kind of power collecting system, to reach simplified equipment, monitors numerical control in real time
The purpose of the realtime power of each lathe in workshop.
Another object of the present utility model is to provide a kind of numerical control machine tool monitoring system, to improve the problem of above-mentioned.
What the utility model was realized in：
A kind of power collecting system, the power collecting system are used for the realtime power for gathering each lathe in NC lathing,
The power collecting system includes data server, signal conversion module, the first data acquisition module and multiple second data
Acquisition module；Multiple second data acquisition modules are connected to gather in NC lathing with each lathe in NC lathing respectively
The power data of each lathe；Second data acquisition module is connected with first data acquisition module, by what is collected
Power data transmission is to first data acquisition module；First data acquisition module connects with the signal conversion module
Connect, the signal conversion module is connected with the data server, first data acquisition module will be received
Power data transmission to the data server is stored.
Further, second data module is connected by RS485 interfaces with first data acquisition module, to
By the power data transmission of the Digit Control Machine Tool collected to first data acquisition module.
Further, first data acquisition module is to the power data that transmits second data acquisition module
It is converted into the data of the signal conversion module adaptation.
Further, first data module is used for the multiple second data moulds that will be transmitted by RS485 interfaces
The power data that block collects is converted into the data for adapting to RS232 interface transmission.
Further, the signal conversion module is data conversion cable.
Further, the data conversion cable is RS232-USB Convertion cables, to the number for transmitting RS232 interface
According to the data be converted to suitable for USB interface transmission.
Further, the power collecting system also includes multiple client, and multiple clients pass through network and institute
Data server connection is stated, to be stored in the data of the data server by the client query.
Further, the power collecting system also includes alarm module, the alarm module and the data server
Connection, the alarm module are used to carry out alarm when the power data occurs abnormal.
Further, the alarm module is audible-visual annunciator.
A kind of numerical control machine tool monitoring system, the numerical control machine tool monitoring system include more Digit Control Machine Tools and power collecting
System, the power collecting system include data server, signal conversion module, the first data acquisition module and multiple second
Data acquisition module；Multiple second data acquisition modules are connected to gather numerical control lathe with each lathe in NC lathing respectively
The power data of interior each lathe；Second data acquisition module is connected with first data acquisition module, will collection
The power data transmission arrived is to first data acquisition module；First data acquisition module and the signal conversion module
Connection, the signal conversion module is connected with the data server, to receive first data acquisition module
Power data transmission to the data server is stored, multiple second data acquisition modules respectively with the numerical control machine
Bed connection, to gather the power data of the Digit Control Machine Tool.
Compared with the prior art, the utility model has the advantages that：
A kind of power collecting system and numerical control machine tool monitoring system provided by the utility model, power collecting system include number
According to server, signal conversion module, the first data acquisition module and multiple second data acquisition modules；Multiple second numbers
It is connected to gather the power data of each lathe in NC lathing with each lathe in NC lathing respectively according to acquisition module；Described
Two data acquisition modules are connected with first data acquisition module, by the power data transmission collected to the described first number
According to acquisition module；First data acquisition module is connected with the signal conversion module, the signal conversion module with it is described
Data server connects, to by the power data transmission that first data acquisition module receives to the data server
Stored.PLC is saved, directly sends data to data server, establishes the power towards whole numerical control (NC) Machining Workshop
Collection monitoring system, lengthy and jumbled monitoring device is simplified, reduce the cost of power collecting system.
To enable above-mentioned purpose of the present utility model, feature and advantage to become apparent, preferred embodiment cited below particularly, and
Accompanying drawing appended by cooperation, is described in detail below.
Brief description of the drawings
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model part of the embodiment, rather than whole embodiments.Generally here described in accompanying drawing and
The component of the utility model embodiment shown can be configured to arrange and design with a variety of.Therefore, below to attached
The detailed description of the embodiment of the present utility model provided in figure is not intended to limit claimed the scope of the utility model,
But it is merely representative of selected embodiment of the present utility model.Based on the embodiment in the utility model, ordinary skill people
The every other embodiment that member is obtained under the premise of creative work is not made, belong to the model of the utility model protection
Enclose.
Fig. 1 shows a kind of power collecting system schematic block diagram provided by the utility model.
Fig. 2 shows the connection diagram of the second data acquisition module.
Fig. 3 shows a kind of power collecting system schematic block diagram.
Fig. 4 shows the schematic block diagram of numerical control machine tool monitoring system.
Icon：100- power collecting systems；110- data servers；120- signal conversion modules；The data of 130- first are adopted
Collect module；The data acquisition modules of 140- second；150- alarm modules；160- clients；170- networks；200- Digit Control Machine Tools monitor
System；210- Digit Control Machine Tools.
Embodiment
Below in conjunction with accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu, it is fully described by, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole realities
Apply example.The component of the utility model embodiment being generally described and illustrated herein in the accompanying drawings can be come with a variety of configurations
Arrangement and design.Therefore, the detailed description of the embodiment of the present utility model to providing in the accompanying drawings is not intended to limit below
Claimed the scope of the utility model, but it is merely representative of selected embodiment of the present utility model.Based on the utility model
Embodiment, the every other embodiment that those skilled in the art are obtained on the premise of creative work is not made, all
Belong to the scope of the utility model protection.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
, it is necessary to explanation, term " on ", " under ", "left", "right", " interior ", " outer " etc. in description of the present utility model
The orientation or position relationship of instruction be based on orientation shown in the drawings or position relationship, or the utility model product use when
The orientation or position relationship usually put, it is for only for ease of description the utility model and simplifies description, rather than instruction or dark
Show that the device of meaning or element there must be specific orientation, with specific azimuth configuration and operation, thus it is it is not intended that right
Limitation of the present utility model.
In description of the present utility model, it is also necessary to which explanation, unless otherwise clearly defined and limited, term " are set
Put ", " installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected,
Or it is integrally connected；Can be mechanical connection or electrical connection；Can be joined directly together, intermediary can also be passed through
It is indirectly connected, can is the connection of two element internals.
In description of the present utility model, it is also necessary to explanation, herein, such as first and second or the like pass
It is that term is used merely to make a distinction an entity or operation and another entity or operate, and not necessarily requires or secretly
Show between these entities or operation any this actual relation or order be present.Term " level ", " vertical ", " pendency " etc.
Term is not offered as requiring part abswolute level or pendency, but can be slightly tilted.As " level " only refers to its direction phase
It is more horizontal for " vertical ", it is not to represent that the structure must be fully horizontal, but can be slightly tilted.Term " bag
Include ", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion so that the mistake including a series of elements
Journey, method, article or equipment not only include those key elements, but also the other element including being not expressly set out, either
Also include for this process, method, article or the intrinsic key element of equipment.In the absence of more restrictions, by sentence
The key element that "including a ..." limits, it is not excluded that also deposited in the process including the key element, method, article or equipment
In other identical element.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood in this reality
With the concrete meaning in new.
Below in conjunction with the accompanying drawings, some embodiments of the present utility model are elaborated.In the case where not conflicting, under
Feature in the embodiment and embodiment stated can be mutually combined.
First embodiment
A kind of power collecting system 100 is present embodiments provided, it is each in NC lathing to gather, arrange and store
The running parameter data of Digit Control Machine Tool 210.For example, voltage, electric current, having reactive power, apparent energy, power factor, frequency etc.
Parameter, measurable forward and reverse have the parameters such as reactive energy, four-quadrant reactive energy, period electric energy, monthly electric energy.
Referring to Fig. 1, Fig. 1 shows the schematic block diagram of power collecting system 100 provided by the utility model.The power
Acquisition system 100 includes data server 110, signal conversion module 120, the first data acquisition module 130 and multiple second
Data acquisition module 140.
Multiple second data acquisition modules 140 are connected to gather with each Digit Control Machine Tool 210 in NC lathing respectively
The running parameter data of each Digit Control Machine Tool 210 in NC lathing, in the present embodiment, the running parameter data include power number
According to.Second data acquisition module 140 is connected with first data acquisition module 130, the power data that will be collected
Transmit to first data acquisition module 130.First data acquisition module 130 connects with the signal conversion module 120
Connect, the signal conversion module 120 is connected with the data server 110, first data acquisition module 130 to be connect
The power data transmission received to the data server 110 is stored.
Specifically, second data acquisition module 140 is gathering the voltage of Digit Control Machine Tool 210, electric current, power, frequency
The running parameter data such as rate, power factor, by the running parameter data transfer collected to first data acquisition module
130。
Second data acquisition module 140 is connected with the power input of the Digit Control Machine Tool 210.Referring to Fig. 2, described
Two data acquisition modules 140 include multiple data collection terminal mouths, and the power input of the Digit Control Machine Tool 210 is defeated for three power supplys
Enter.
In the present embodiment, second data acquisition module 140 can be three phase electrical parameters collector, such as
WB6830R2-P, WB6830R2-P can with the voltage of monitoring device, electric current, have reactive power, apparent energy, power factor, frequency
The parameters such as rate, measurable forward and reverse have reactive energy, four-quadrant reactive energy, period electric energy, monthly electric energy.
The three phase electrical parameters collector includes multiple data connection ends, and the definition of data connection end is as shown in table 1.
Table 1
It should be noted that in the present embodiment, the quantity of the Digit Control Machine Tool 210 is multiple, it is to be understood that described
The quantity of second data acquisition module 140 is similarly multiple, is assisted between multiple second data acquisition modules 140 using MODBUS
View, serial communication, I/O device addresses scope 1~32, from output (holding) register, register name form is " 4xdddd ",
" read-write " attribute.The address of definition register adds one than the acquisition module register actual address read and write.So as to each the
Two data acquisition modules 140 have its unique address, according to the corresponding Digit Control Machine Tool 210 in unique address, so as to realize
Collection to the running parameter data such as power data of each Digit Control Machine Tool 210.
Second data acquisition module 140 is connected by RS485 interfaces with first data acquisition module 130, is used
With the running parameter data transfers such as the power data of Digit Control Machine Tool 210 that will collect to first data acquisition module 130.
First data acquisition module 130 is receiving the Digit Control Machine Tool that second data acquisition module 140 transmits
210 running parameter data, the data that second data acquisition module 140 is transmitted by RS485 interfaces, first data
Acquisition module 130 is additionally operable to the running parameter data that second data acquisition module 140 transmits being converted into the signal turn
Change the mold the data for being applied to RS232 interface transmission that block 120 is adapted to.
In the utility model embodiment, first data acquisition module 130 can select RS485-RS232 moduluss of conversion
Block.
The signal conversion module 120 connects the data server 110 and first data acquisition module 130, uses
It is described in the present embodiment with the data transfer most data server 110 for receiving first data acquisition module 130
Signal conversion module 120 can select data conversion cable, for example, the data conversion cable is RS232-USB Convertion cables,
Data RS232 interface to be transmitted are converted to the data suitable for USB interface transmission, but not limited to this, any to have phase
Same or identity function, the technical scheme with the same or similar effect of this programme is realized, belongs to protection model of the present utility model
Within enclosing.
The data server 110 is used for the running parameter data for receiving the Digit Control Machine Tool 210, and stores the reception
The running parameter data arrived.The data server 110 can by establishing database come data storage, such as SQL database,
Data exchange easily can be carried out with SQL database by SQL access managers and SQL function.Improve data access, carry
The speed take, stored.
In the present embodiment, referring to Fig. 3, described power collecting system 100 also includes multiple client 160, it is multiple
The client 160 is connected by network 170 with the data server 110, is stored to be inquired about by the client 160
In the data of the data server 110.The network 170 can be TCP/IP networks.The client 160 can provide one
Individual visualization interface, to show the data inquired.For example, the client 160 can show multiple Digit Control Machine Tools 210
Real-time working supplemental characteristic, the history running parameter data of Digit Control Machine Tool 210 can also be shown.
In the present embodiment, the power collecting system 100 also includes alarm modules 150, the alarm modules 150 and institute
State data server 110 to connect, the alarm modules 150 are used to carry out alarm when the power data occurs abnormal.For example,
The realtime power data for some Digit Control Machine Tool 210 that the data server 110 receives are more than its default firm power
Data threshold, if continuing to the working condition of the Digit Control Machine Tool 210, easily production development accident, the data, services
Device 110 can be able to be audible-visual annunciator by the alarm modules 150, send audible and visible alarm, in it is of the present utility model remaining
In embodiment, the alarm modules 150 can also be remote alarm module, mobile phone from GPRS network to staff that can be by
Warning message is sent Deng terminal device.
In part In remaining embodiment of the present utility model, the power collecting system 100 also includes power regulation module
(not shown), the power regulation module are connected with the data server 110, also defeated with the power supply of the Digit Control Machine Tool 210
Enter end connection, the power regulation module is used to receive the control instruction of the data server 110, to adjust Digit Control Machine Tool
210 operating power, for example, when a certain Digit Control Machine Tool 210 is in Light Condition, without holding working condition, the number
Instruction is sent to the power regulation module according to server 110, the power regulation module adjusts corresponding Digit Control Machine Tool 210
Power input, reduce its power.
Second embodiment
Referring to Fig. 4, Fig. 4 shows that the utility model second embodiment provides the schematic block of numerical control machine tool monitoring system 200
Figure.The numerical control machine tool monitoring system 200 includes more Digit Control Machine Tools 210 and power collecting system 100, the power collecting
System 100 has been discussed in detail in the first embodiment, no longer does excessive explanation herein.
The power collecting system 100 is connected to gather its realtime power with more Digit Control Machine Tools 210, specifically, described
Power collecting system 100 includes multiple second data acquisition modules 140, multiple second data acquisition modules 140 respectively with
One Digit Control Machine Tool 210 connects, to gather the running parameter data of the Digit Control Machine Tool 210, the work that will be collected
Transmitted as supplemental characteristic to the data server 110.
In summary, a kind of power collecting system and numerical control machine tool monitoring system provided by the utility model, power collecting
System includes data server, signal conversion module, the first data acquisition module and multiple second data acquisition modules；It is multiple
Second data acquisition module is connected to gather the power of each lathe in NC lathing with each lathe in NC lathing respectively
Data；Second data acquisition module is connected with first data acquisition module, the power data transmission that will be collected
To first data acquisition module；First data acquisition module is connected with the signal conversion module, and the signal turns
Mold changing block is connected with the data server, to by the power data transmission that first data acquisition module receives to institute
Data server is stated to be stored.PLC is saved, directly by RS485 bus transfers to data server, is established towards whole
The power collecting monitoring system of numerical control (NC) Machining Workshop, simplifies lengthy and jumbled monitoring device, reduces the cost of power collecting system,
The production efficiency of NC lathing can be effectively improved, reduces production cost.
Preferred embodiment of the present utility model is the foregoing is only, is not limited to the utility model, for this
For the technical staff in field, the utility model can have various modifications and variations.It is all in the spirit and principles of the utility model
Within, any modification, equivalent substitution and improvements made etc., it should be included within the scope of protection of the utility model.
Claims (10)
1. a kind of power collecting system, it is characterised in that the power collecting system is used to gather each lathe in NC lathing
Realtime power, the power collecting system include data server, signal conversion module, the first data acquisition module and multiple
Second data acquisition module；
Multiple second data acquisition modules are connected to gather each machine in NC lathing with each lathe in NC lathing respectively
The power data of bed；
Second data acquisition module is connected with first data acquisition module, by the power data transmission collected extremely
First data acquisition module；
First data acquisition module is connected with the signal conversion module, the signal conversion module and the data, services
Device connects, first data acquisition module to be deposited the power data transmission received to the data server
Storage.
2. power collecting system as claimed in claim 1, it is characterised in that second data module passes through RS485 interfaces
It is connected with first data acquisition module, to by the power data transmission of the Digit Control Machine Tool collected to first data
Acquisition module.
3. power collecting system as claimed in claim 1, it is characterised in that first data acquisition module is to by described in
The power data of second data acquisition module transmission is converted into the data of the signal conversion module adaptation.
4. power collecting system as claimed in claim 3, it is characterised in that first data module is used to pass through
The power data that multiple second data modules of RS485 interfaces transmission collect, which is converted into, adapts to RS232 interface transmission
Data.
5. power collecting system as claimed in claim 1, it is characterised in that the signal conversion module is data conversion line
Cable.
6. power collecting system as claimed in claim 5, it is characterised in that the data conversion cable turns for RS232-USB
Thread-changing cable, the data RS232 interface to be transmitted are converted to the data suitable for USB interface transmission.
7. power collecting system as claimed in claim 1, it is characterised in that the power collecting system also includes multiple clients
End, multiple clients are connected by network with the data server, to be stored in institute by the client query
State the data of data server.
8. power collecting system as claimed in claim 1, it is characterised in that the power collecting system also includes alarm mould
Block, the alarm module are connected with the data server, and the alarm module is used for when the power data occurs abnormal
Carry out alarm.
9. power collecting system as claimed in claim 8, it is characterised in that the alarm module is audible-visual annunciator.
A kind of 10. numerical control machine tool monitoring system, it is characterised in that the numerical control machine tool monitoring system include more Digit Control Machine Tools with
And the power collecting system as described in claim any one of 1-8, multiple second data acquisition modules respectively with the number
Lathe connection is controlled, to gather the power data of the Digit Control Machine Tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720920024.8U CN206946292U (en) | 2017-07-27 | 2017-07-27 | Power collecting system and numerical control machine tool monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720920024.8U CN206946292U (en) | 2017-07-27 | 2017-07-27 | Power collecting system and numerical control machine tool monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206946292U true CN206946292U (en) | 2018-01-30 |
Family
ID=61370595
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720920024.8U Expired - Fee Related CN206946292U (en) | 2017-07-27 | 2017-07-27 | Power collecting system and numerical control machine tool monitoring system |
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| CN (1) | CN206946292U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109753021A (en) * | 2019-03-21 | 2019-05-14 | 湖北汽车工业学院 | A kind of numerically-controlled machine tool electrical parameter acquisition system and method |
-
2017
- 2017-07-27 CN CN201720920024.8U patent/CN206946292U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109753021A (en) * | 2019-03-21 | 2019-05-14 | 湖北汽车工业学院 | A kind of numerically-controlled machine tool electrical parameter acquisition system and method |
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