CN206945554U - A kind of cigarette combustion cone drops rate test device - Google Patents
A kind of cigarette combustion cone drops rate test device Download PDFInfo
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- CN206945554U CN206945554U CN201720864801.1U CN201720864801U CN206945554U CN 206945554 U CN206945554 U CN 206945554U CN 201720864801 U CN201720864801 U CN 201720864801U CN 206945554 U CN206945554 U CN 206945554U
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- aspirator
- combustion cone
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Abstract
It the utility model is related to a kind of cigarette combustion cone to drop rate test device, belong to field of tobacco machinery.The device includes pedestal, at least one aspirator, clamp device, igniter, imitating shell apparatus for ash, imaging detection device and PLC, at least one aspirator is located at pedestal side, clamp device is by aspirator, at the top of aspirator, PLC is connected imitating shell apparatus for ash with least one aspirator, clamp device, igniter, imitating shell apparatus for ash and imaging detection device.The present apparatus can realize it is automatic take cigarette, igniting, suction and detection cigarette combustion cone to drop rate, further increase cigarette combustion cone and drop the accuracy of detection of rate, and reduce the labor intensity of testing staff.
Description
Technical field
A kind of test device is the utility model is related to, particularly a kind of cigarette combustion cone drops rate test device, belongs to cigarette
Careless mechanical field.
Background technology
Combustion cone is the part that cigarette front end is lighted during cigarette smoking.The aspiration procedure of cigarette is one
Digital process, the action that flicks the ash off a cigarette also is there are during this interruption, and This move may result in cigarette combustion cone
Drop.The combustion cone of cigarette drops repeatedly will influence aesthetic quality and the visual quality of cigarette, influence to a certain extent
Satisfaction and loyalty of the consumer to product.Research to combustion cone is advantageous to the pipe tobacco that researcher is understood in cigarette and divided
Cloth, so as to improve the image of cigarette product and quality, improve the qualification rate of cigarette product, ensure cigarette consumption person loyalty and
Satisfaction.With the degree more and more higher of industrial automation, had become with machine to test, count the cigarette combustion cone rate of dropping
May.
Patent No. 201520837839.0, it is a kind of practicality of the patent name for " cigarette combustion bores the rate tester that drops "
New patent, but technical scheme disclosed in the technology is present with lower recess：Device installation cigarette mode is cumbersome, easily causes
Cigarette installation inequality or cigarette form losses, increased influences the variable that combustion cone falls rate test and appraisal on foot；The device does not have cigarette lighting device,
Need to light a cigarette by hand, because each cigarette lights a cigarette the time and ignition angle has differences, can interference effect cigarette burning state, lead
Cause cone to fall rate test and produce larger error；Flick the ash off a cigarette use electromagnet drive "painted-face" character in opera to beat activity cigarette holder is imitative to flick the ash off a cigarette
Action, "painted-face" character in opera beat cigarette with constant force, and the dynamics of beaing can not monitor, and easily cause cigarette bending, fold, breakage；Volume
Cigarette combustion cone falls the observation of rate, evaluation link only by being accomplished manually, and error in judgement be present, exists in actual use many
Problem.
Therefore, be badly in need of at present it is a kind of reduce manual operation, reduce error, cigarette combustion cone rational in infrastructure drops rate test
Device.
The content of the invention
For existing cigarette combustion cone drop rate test device exist the problem of, the utility model provides a kind of structure and closed
Reason, and dropped rate test device by the PLC cigarette combustion cones controlled.Concrete scheme of the present utility model is as follows：
A kind of cigarette combustion cone drops rate test device, it is characterised in that：Including pedestal, at least one aspirator, folder
Device, igniter, imitating shell apparatus for ash, imaging detection device and PLC are taken, at least one aspirator is located at pedestal
Side, clamp device by the aspirator, imitating shell apparatus for ash at the top of aspirator, clamp device include Chu Yanqi,
Drum below storage cigarette device, the pickup folder located at drum side, photoelectric sensor switch, photoelectric sensor switch are located at drum one
On the pedestal of side, cigarette is sent to aspirator, igniter and image checking by pickup folder along pedestal lateral or longitudinal movement
Device on the pickup folder, PLC and at least one aspirator, clamp device, igniter, imitating shell apparatus for ash and
Imaging detection device connects.
Further, cigarette inductor, the carrying folder that the pickup folder includes a pair of curved splints, is connected with curved splint
The base of plate, the support column below base and Mobile base, support column rotation is on Mobile base.
Further, curved splint is located at base side, and igniter is located at base opposite side；Imaging detection device includes
One or two industrial cameras, on the base of curved splint side, PLC is connected with industrial camera, curved splint
The diameter of a circle that closure is formed is slightly less than cigarette diameter.
Further, the aspirator includes outlet magnetic valve, syringe pump and the air inlet electromagnetic valve below pedestal,
And the horizontal cigarette holder connected on pedestal with air inlet electromagnetic valve, PLC and outlet magnetic valve, syringe pump, enter pneumoelectric
Magnet valve connects.
Further, the igniter includes electronic cigarette lighter and the temperature sensor located at electronic cigarette lighter lower end,
Electronic cigarette lighter and temperature sensor are connected with PLC.
Further, the imitating shell apparatus for ash is at the top of horizontal cigarette holder, including Patting type electromagnet and pressure sensing
Device, pressure sensor and Patting type electromagnet are connected with PLC, and pressure sensor is by the percussion dynamics of Patting type electromagnet
Feed back to PLC.
Further, the storage cigarette device is in funnel type, and the drum part is in the outlet of storage cigarette device, on drum
Even to be provided with some cigarette holding tanks, cigarette holding tank can accommodate single cigarette, and at least one cigarette holding tank is located at Chu Yanqi
Outlet in, and drum length is less than single cigarette length.
Further, some cigarette holding tanks, the PLC connection drum driving dress are uniformly provided with the drum
Put, the cigarette inductor and photoelectric sensor switch of pickup folder, the photoelectric sensor switch is located on the pedestal of drum side, works as folder
When photoelectric sensor switch is touched in pickup, the rotating drum certain angle so that pickup folder can receive the cigarette that drum is brought.
Further, pedestal is provided with cross slide way and some longitudinal rails, and cross slide way and longitudinal rail one end are all provided with
There is motor, motor drives pickup folder motion, and longitudinal rail is vertical with cross slide way, and every longitudinal rail one end is provided with
One aspirator.
Further, the described cigarette combustion cone rate test device that drops also includes transparent housing, and base bottom is provided with negative
Pressure fan, negative-pressure air fan air outlet are provided with filter, and negative-pressure air fan is connected with PLC.
Compared with prior art, the beneficial effects of the utility model are as follows：
（1）Controlled by PLC, by being afraid of that beating electromagnet and pressure sensor simulates the bullet of people during cigarette smoking
Cigarette ash action taps to cigarette, accurate to control percussion dynamics, can be passed through into the tobacco habit of real simulation different crowd
Camera structure judges that cigarette combustion cone drops situation, and observation more accurately make it that testing result is accurate.
（2）Aspirator using more accurately syringe pump be used as aspirating mechanism core, controlled by PLC, more truly, standard
True reduces mankind's smoking habit, detection is tallied with the actual situation.Meanwhile PLC control igniters, eliminate the duration of ignition
With the error of angle.
（3）Clamp device can realize picking and placeing on demand and being moved to specific detection station for cigarette by full-automation, save
Save a large amount of artificial, it also avoid manually taking cigarette problem on deformation caused by cigarette overlong time.
（4）Hood structure, and relative set air exhauster and filter are used outside pedestal, avoids flue gas from leaking, prevents from polluting.
Brief description of the drawings
Fig. 1 is that cigarette combustion cone of the present utility model drops the structural representation of rate test device；
Fig. 2 is the structural representation of clamp device, igniter and imaging detection device；
Fig. 3 is the structural representation of aspirator；
Fig. 4 is the structural representation of another embodiment of imaging detection device；
Wherein, 1- clamp devices, 1.1- storage cigarette devices, 1.2- drums, 1.3- curved splints, 1.4- bases, 1.5- Mobile bases,
1.6- support bases, 1.7- photoelectric sensor switch, 2- aspirators, 2.1- outlets magnetic valve, 2.2- syringe pumps, 2.3- air inlet electromagnetism
The horizontal cigarette holder of valve, 2.4-, 2.5- connecting rods, 3- igniters, 4- imitating shells apparatus for ash, 5- imaging detection devices, 6- negative pressure winds
Machine, 7- pedestals, 8- transparent housings, 9-PLC controllers.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the present embodiment is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only to a part of example of the utility model, rather than the example of whole.Base
Embodiment in the utility model, the institute that those of ordinary skill in the art are obtained under the premise of creative work is not paid
There is other embodiment, belong to the scope of the utility model protection.Structure and annexation not shown in accompanying drawing are existing side
Formula.
Embodiment 1
As Figure 1-3, the cigarette combustion cone of the present embodiment drops rate test device, including pedestal 7,4 is arranged side by side
Aspirator 2, clamp device 1, igniter 3, imitating shell apparatus for ash 4, imaging detection device 5 and PLC 9,4 take out
Inhale device 2 and be located at the side of pedestal 7 side by side, for clamp device 1 by aspirator 2, imitating shell apparatus for ash 4 is located at aspirator 2
Top, clamp device 1 include storage cigarette device 1.1, the drum 1.2 located at the lower section of storage cigarette device 1.1, the gripping located at the side of drum 1.2
Part, photoelectric sensor switch 1.7, photoelectric sensor switch 1.7 are located on the pedestal 7 of the side of drum 1.2.
Pedestal 7 is provided with cross slide way and 5 longitudinal rails, and storage cigarette device 1.1 is located at first longitudinal rail end, 4
Aspirator is located at other 4 longitudinal rail ends, and cross slide way connects each longitudinal rail, cross slide way and longitudinal rail one end
Motor is equipped with, each motor coordinates, and drives pickup folder motion, is transported to Chu Yanqi, then proceedes to drive folder
Cigarette is sent to correspondingly aspirator 2 by pickup.Pickup folder includes a pair of curved splints 1.3, is connected with curved splint 1.3
Cigarette inductor, base 1.4, the support column 1.6 and Mobile base 1.5 below base for carrying clamping plate, support column 1.6 rotate
On Mobile base 1.5, the type of drive of support column can be that existing motor gear drives, and motor, cigarette inductor and PLC are controlled
Device connection processed.
Curved splint 1.3 is located at the side of base 1.4, and curved splint closes the diameter of a circle to be formed and is slightly less than cigarette diameter,
Igniter 3 is located at the opposite side of base 1.4；Imaging detection device includes an industrial camera 5, positioned at the side of curved splint 1.3,
PLC 9 is connected with industrial camera 5, and the angle of industrial camera and cross slide way or longitudinal rail is 30 °.
For igniter 3 on pickup folder, igniter 3 includes electronic cigarette lighter and the temperature located at electronic cigarette lighter lower end
Sensor is spent, electronic cigarette lighter and temperature sensor are connected with PLC 9.
Aspirator 2 includes outlet magnetic valve 2.1, syringe pump 2.2 and the air inlet electromagnetic valve 2.3 below pedestal, with
And the horizontal cigarette holder 2.4 connected on pedestal with air inlet electromagnetic valve, horizontal cigarette holder are provided with the cigarette holder root for placing cigarette, PLC
Controller 9 and outlet magnetic valve 2.1（2W-040-10/DC24V）, syringe pump 2.2（ZSB-GZ-1-1-100-2）, air inlet electromagnetism
Valve 2.3（2W-040-10/DC24V）Connection, outlet magnetic valve 2.1 coordinate syringe pump to do pumping motion, and air inlet electromagnetic valve 2.3 is matched somebody with somebody
Close syringe pump and do exhaust motion.
Imitating shell apparatus for ash 4 includes being arranged on the Patting type electromagnet above horizontal cigarette holder and the electricity on horizontal cigarette holder
The drive device of pressure sensor on magnet hand hammer beating position point, pressure sensor and Patting type electromagnet controls with PLC
Device 9 connects.
Storage cigarette device 1.1 is in funnel type, and the part of drum 1.2 is in the outlet of storage cigarette device so that cigarette will not be from storage cigarette
Dropped out in device, 4 cigarette holding tanks are uniformly provided with drum, cigarette holding tank can accommodate single cigarette, and at least one
Cigarette holding tank is in the outlet of storage cigarette device, and drum length is less than single cigarette length.
PLC connection drum 1.2, pickup folder and photoelectric sensor switch 1.7, photoelectric sensor switch 1.7 are located at drum
On the pedestal of 1.2 sides, when pickup folder touches photoelectric sensor switch, the rotating drum certain angle so that clamp device
The cigarette that drum can be received to bring.Drum 1.2 can be driven by existing motor, be controlled by PLC, about 90 degree of the angle of rotation,
It can also be determined according to the relative position of clamp device and drum, the quantity of cigarette holding tank.
The cigarette combustion cone rate test device that drops also includes transparent housing 8, and base bottom is provided with negative-pressure air fan 6, negative pressure wind
The air outlet of machine 6 is provided with filter, and negative-pressure air fan 6 is connected with PLC 9.
Aspirating mechanism and glass fiber filter material built in the setting of cigarette holder junction, it is ancient for a large amount of Buddhist nuns in filtering cigarette
Fourth and tar, extend air inlet electromagnetic valve, the service life of syringe pump.
Hood is set outside pedestal, and base bottom sets air inlet, negative-pressure air fan and filter, after the completion of detection, will be located at
The waste gas of waste gas and the discharge of outlet magnetic valve in hood is evacuated in filter through negative-pressure air fan to be filtered.
The cigarette combustion cone drop rate test device the course of work it is as follows：
Outer cover is opened, compact arranged cigarette is put into storage cigarette device, and keeps cigarette freely to move down, will be rolled up
The cigarette holder side of cigarette is placed towards outside, and the pickup folder of clamp device is initially located at the cross slide way end of pedestal, startup power supply.
PLC drives horizontal drive motor and corresponding vertical drive motor to drive pickup folder to move to drum side,
Pickup folder touches photoelectric sensor switch, and signal feeds back to PLC, the motor driven drum of PLC control driving drum
Wheel is rotated, and cigarette is fallen into cigarette holding tank, and at rotating drum to pickup folder curved splint, drum length is longer than single cigarette
Spend short, the cigarette holder of cigarette can be fallen between curved splint just, when the cigarette inductor being connected with curved splint senses cigarette
Enter fashionable, PLC reception signal, jaws close clamps cigarette, and horizontal drive motor and corresponding vertical drive motor continue
Action, clamp device is driven to leave drum, drum stops operating, before clamp device continuously moves to one of them horizontal cigarette holder.
Then cigarette is taken out, is put into the cigarette holder root of horizontal cigarette holder, curved splint is opened, and pickup folder is moved rearwards certain distance.
Outer cover is closed, PLC control pillar motor drives support column rotation so that the electronics by pickup folder
Cigar lighter alignment cigarette front end, PLC instruction lighting cigarettes are then received, meanwhile, aspirator receives instruction, and it is dynamic to start suction
Make, temperature sensor senses cigarette temperature, when temperature reaches setting value, i.e. judgement is lighted a fire successfully, feeds back to PLC.Take out
When inhaling device work, the quantity that gulp capacity is converted into pulse by PLC is sent to syringe pump, and opens simultaneously into pneumoelectric
Magnet valve, closes outlet magnetic valve, and syringe pump first does suction of the inhalation effort realization to cigarette according to number of pulses.
Suction finishes, and PLC first closes air inlet electromagnetic valve, opens outlet magnetic valve, then again turns gulp capacity
The umber of pulse and reverse direction operation changed into is sent to syringe pump, syringe pump is done exhaust motion, the flue gas of syringe pump discharge is by negative
It is outer again after pressure fan to be discharged in air.
After cigarette smoking, PLC pats electromagnet to horizontal cigarette holder according to the number control that flicks the ash off a cigarette of setting
Tapped to simulate the action that flicks the ash off a cigarette of people, the percussion power of electromagnet is transmitted on cigarette by horizontal cigarette holder forces cigarette to fire
Burn cone to drop, while the pressure sensor at electromagnet beating position on cigarette holder will hit against intensity feedback to PLC controls
Device, PLC correspondingly adjust percussion dynamics according to preset value.PLC controls industrial camera to take pictures cigarette after percussion, leads to
Cross image algorithm and judge whether cigarette combustion cone drops, drop and be designated as 1, do not drop and be designated as 0, and result is transported to PLC.PLC
The cigarette sum tested according to the counting of image algorithm end value and this group, calculates the ratio that the final combustion cone of this group drops.
This group of combustion cone drop rate=（Combustion cone drops the cigarette sum that cigarette number ÷ this group is tested）×100%.
Embodiment 2
As shown in figure 4, in the present embodiment, imaging mechanism includes two industrial cameras, a camera from cross slide way into
30 degree of direction is taken pictures to cigarette, and another is taken pictures from longitudinal rail into 30 degree of direction simultaneously, and camera will be adopted
Collection signal parallel is input on PLC, and any one signal is 1, that is, is determined as that cigarette combustion cone drops, and is calculated this group and is finally burnt
Bore the ratio to drop.Remaining is same as Example 1.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc., the utility model should be included in
Protection domain within.
Claims (10)
- The rate test device 1. a kind of cigarette combustion cone drops, it is characterised in that：Including pedestal, at least one aspirator, gripping Device, igniter, imitating shell apparatus for ash, imaging detection device and PLC, at least one aspirator are located at pedestal one Side, clamp device is by aspirator, and at the top of aspirator, clamp device includes Chu Yanqi, set imitating shell apparatus for ash Drum below storage cigarette device, the pickup folder located at drum side, photoelectric sensor switch, photoelectric sensor switch are located at drum side Pedestal on, pickup folder is sent to aspirator, igniter and image checking dress along pedestal lateral or longitudinal movement, by cigarette Be arranged on pickup folder, PLC and at least one aspirator, clamp device, igniter, imitating shell apparatus for ash and into As detection means connects.
- The rate test device 2. cigarette combustion cone according to claim 1 drops, it is characterised in that：The pickup folder includes one Base, the support column below base and the shifting of the cigarette inductor, carrying clamping plate that are connected to curved splint, with curved splint Dynamic seat, support column rotation is on Mobile base.
- The rate test device 3. cigarette combustion cone according to claim 2 drops, it is characterised in that：Curved splint is located at base Side, igniter are located at base opposite side；Imaging detection device includes one or two industrial cameras, positioned at curved splint one On the base of side, PLC is connected with industrial camera, and curved splint closes the diameter of a circle to be formed and is slightly less than cigarette diameter.
- The rate test device 4. cigarette combustion cone according to claim 1 drops, it is characterised in that：The aspirator includes Outlet magnetic valve, syringe pump and air inlet electromagnetic valve below pedestal, and connected on pedestal with air inlet electromagnetic valve Horizontal cigarette holder, PLC are connected with outlet magnetic valve, syringe pump, air inlet electromagnetic valve.
- The rate test device 5. cigarette combustion cone according to claim 1 drops, it is characterised in that：The igniter includes Electronic cigarette lighter and the temperature sensor located at electronic cigarette lighter lower end, electronic cigarette lighter and temperature sensor and PLC Connection.
- The rate test device 6. cigarette combustion cone according to claim 1 drops, it is characterised in that：The imitating shell apparatus for ash At the top of horizontal cigarette holder, including Patting type electromagnet and pressure sensor, pressure sensor and Patting type electromagnet are controlled with PLC The percussion dynamics of Patting type electromagnet is fed back to PLC by device connection processed, pressure sensor.
- The rate test device 7. cigarette combustion cone according to claim 1 drops, it is characterised in that：The storage cigarette device is in funnel Type, the drum part are uniformly provided with some cigarette holding tanks, cigarette holding tank can in the outlet of storage cigarette device on drum Single cigarette is accommodated, and at least one cigarette holding tank is located in the outlet of storage cigarette device, and drum length is grown less than single cigarette Degree.
- The rate test device 8. cigarette combustion cone according to claim 2 drops, it is characterised in that：Uniformly set on the drum There are some cigarette holding tanks, the PLC connection drum drive device, the cigarette inductor of pickup folder and optoelectronic induction are opened Close, the photoelectric sensor switch is located on the pedestal of drum side, and when pickup folder touches photoelectric sensor switch, the drum turns Dynamic certain angle so that pickup folder can receive the cigarette that drum is brought.
- The rate test device 9. the cigarette combustion cone according to one of claim 1-8 drops, it is characterised in that：Pedestal is provided with Cross slide way and some longitudinal rails, cross slide way and longitudinal rail one end are equipped with motor, and motor drives gripping Part moves, and longitudinal rail is vertical with cross slide way, and every longitudinal rail one end is provided with an aspirator.
- The rate test device 10. the cigarette combustion cone according to one of claim 1-8 drops, it is characterised in that：Described volume The cigarette combustion cone rate test device that drops also includes transparent housing, and base bottom is provided with negative-pressure air fan, and negative-pressure air fan air outlet is provided with Filter, negative-pressure air fan are connected with PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720864801.1U CN206945554U (en) | 2017-07-17 | 2017-07-17 | A kind of cigarette combustion cone drops rate test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720864801.1U CN206945554U (en) | 2017-07-17 | 2017-07-17 | A kind of cigarette combustion cone drops rate test device |
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| CN206945554U true CN206945554U (en) | 2018-01-30 |
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| CN201720864801.1U Active CN206945554U (en) | 2017-07-17 | 2017-07-17 | A kind of cigarette combustion cone drops rate test device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107328779A (en) * | 2017-07-17 | 2017-11-07 | 云南中烟工业有限责任公司 | A kind of cigarette combustion cone drops rate test device |
| CN109709145A (en) * | 2018-12-18 | 2019-05-03 | 中国科学院合肥物质科学研究院 | A kind of device and method that identification cigarette combustion cone is fallen |
| CN113671105A (en) * | 2021-08-20 | 2021-11-19 | 合肥众沃仪器技术有限公司 | Full visual angle detecting system for cigarette burning ash quality |
-
2017
- 2017-07-17 CN CN201720864801.1U patent/CN206945554U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107328779A (en) * | 2017-07-17 | 2017-11-07 | 云南中烟工业有限责任公司 | A kind of cigarette combustion cone drops rate test device |
| CN107328779B (en) * | 2017-07-17 | 2023-04-28 | 云南中烟工业有限责任公司 | Cigarette combustion cone falling rate testing device |
| CN109709145A (en) * | 2018-12-18 | 2019-05-03 | 中国科学院合肥物质科学研究院 | A kind of device and method that identification cigarette combustion cone is fallen |
| CN109709145B (en) * | 2018-12-18 | 2021-08-03 | 中国科学院合肥物质科学研究院 | Device and method for identifying falling of cigarette combustion cone |
| CN113671105A (en) * | 2021-08-20 | 2021-11-19 | 合肥众沃仪器技术有限公司 | Full visual angle detecting system for cigarette burning ash quality |
| CN113671105B (en) * | 2021-08-20 | 2023-12-05 | 合肥众沃仪器技术有限公司 | Full visual angle detecting system for quality of ashes generated in cigarette combustion |
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