CN206944971U - A kind of overall checkout equipment for gear - Google Patents
A kind of overall checkout equipment for gear Download PDFInfo
- Publication number
- CN206944971U CN206944971U CN201720741269.4U CN201720741269U CN206944971U CN 206944971 U CN206944971 U CN 206944971U CN 201720741269 U CN201720741269 U CN 201720741269U CN 206944971 U CN206944971 U CN 206944971U
- Authority
- CN
- China
- Prior art keywords
- mounting seat
- gear
- installation axle
- checkout equipment
- grating scale
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
It the utility model is related to detecting instrument technical field, disclose a kind of overall checkout equipment for gear, including base, support frame and electric-control system, slided on support frame as described above along Z-direction and be provided with Z-direction mounting seat, Z-direction mounting seat is provided with full-height tooth mounting assembly, and support frame is provided with the Z-direction grating scale for being used for measuring Z-direction mounting seat displacement；Slided in X direction on the base and be provided with X to mounting seat, and base is provided with and is used to measuring X to the X of mounting seat displacement to grating scale；The X is provided with loading plate and X is provided with the displacement sensing component that is used for measuring loading plate skew to mounting seat to sliding in X direction in mounting seat, is rotated on loading plate and is provided with tooth installation axle to be measured；The X drives to mounting seat and Z-direction mounting seat by leading screw and nut mechanism；The X is electrically connected with electric-control system respectively to grating scale, Z-direction grating scale and displacement sensing component, solves the problems, such as that existing gear testing efficiency is low, accuracy in detection is relatively low.
Description
Technical field
The technical field of detecting instrument is the utility model is related to, in particular it relates to which a kind of comprehensive detection for gear is set
It is standby.
Background technology
Gear inspector mainly detects：Gear-driven accuracy；Gear testing outline；Roller gear analytical measurement, synthesis
Measurement；Gear integrated error measuring；Gear pair measures；Conical gear, worm and gear, rack measurement；Gear, worm and gear are surveyed
Paint；Gear hob, worm gear hob, pinion cutter measurement.Whole measurements that gear testing is realized on an instrument can be realized, are
The ideal tools of prototype gear.
It is more for the detection project of angular wheel, some require it is higher some require relatively low, if with traditional inspection
Survey means, waste time and energy.Mainly detected now by three-D in the industry, cost of equipment puts into larger and detection efficiency not
Height, and existing equipment angular wheel can not be carried out efficiently, efficiently measurement parameter.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of overall checkout equipment for gear to reach existing
The detection efficiency to gear, the purpose in the gap that can detect that two gears are actual when engaging are improved, solves existing tooth
Take turns the problem of detection efficiency is low, detection structural fidelity is relatively low.
In order to realize above-mentioned technique effect, technical scheme provided by the utility model is：A kind of synthesis for gear
Detection device, it is characterised in that including base, the support frame and electric-control system that are vertically connected on base, support frame as described above
On slided along Z-direction and be provided with Z-direction mounting seat, Z-direction mounting seat is provided with full-height tooth mounting assembly, and support frame is provided with for surveying
Measure the Z-direction grating scale of Z-direction mounting seat displacement；Slided in X direction on the base and be provided with X to mounting seat, and base is provided with and used
In measurement X to the X of mounting seat displacement to grating scale；The X is provided with loading plate and X is to peace to sliding in X direction in mounting seat
Dress seat is provided with the displacement sensing component for being used for measuring loading plate offset, is rotated on loading plate and is provided with tooth installation axle to be measured；Institute
State X and its slip is driven by leading screw and nut mechanism to mounting seat and Z-direction mounting seat；The X to grating scale, Z-direction grating scale with
And displacement sensing component is electrically connected with electric-control system respectively.
Further, the full-height tooth mounting assembly includes the full-height tooth installation axle in Z-direction mounting seat, the standard
Tooth installation axle is equipped with the servo motor and the axis of full-height tooth installation axle and the axis phase of tooth installation axle to be measured of its rotation of driving
Vertically.
Further, the end of the full-height tooth installation axle and tooth installation axle to be measured is equipped with locking nut.
Further, rotated on support frame as described above and be provided with Z-direction screw mandrel, Z-direction screw mandrel is cased with the Z-direction spiral shell to match with it
It is female；The Z-direction nut is mutually fixedly connected with the end face of Z-direction mounting seat.
Further, the end of the Z-direction screw mandrel is provided with regulation handle.
Further, the base is provided with X provided with rotation in fixed seat and fixed seat and is cased with to screw mandrel, X to screw mandrel
With the X that it matches the servo motor for driving it to rotate is connected with to nut and X to the end of screw mandrel；The X to nut and X to
Mounting seat is mutually fixedly connected.
Further, in addition to multiple optoelectronic switches being connected with electric-control system, the optoelectronic switch are distributed in base
End face on.
Further, it is provided with Z-direction grating ruler along Z-direction on support frame as described above；The Z-direction mounting seat is provided with and Z-direction
The relative Z-direction read head of grating scale.
Further, X is provided with the base in X direction to grating ruler；The X is provided with X to light to mounting seat
The relative X of grid chi is to read head.
Further, the displacement sensing component includes dial gauge and displacement transducer, the dial gauge and displacement sensing
Device is fixedly installed on X in mounting seat in X direction；The loading plate is provided with corresponding with the measurement head of dial gauge touch
Block, the induction rod of displacement transducer are connected with loading plate.
Further, encoder is connected with the tooth installation axle to be measured, encoder is electrically connected with the electric-control system
Connect.
Compared to prior art, the beneficial effects of the utility model are：
1. master gear and tooth to be measured are installed respectively in the full-height tooth installation axle of this equipment and the end of tooth installation axle to be measured
Wheel, and master gear and gear under test are fixed by corresponding locking nut, then pass through regulation handle adjustment criteria tooth
The Z-direction distance of installation axle, X rotates the X for adjusting tooth installation axle to be measured to distance to the servo motor of screw mandrel end, so that standard
It is intermeshed transmission between gear and gear under test, Z-direction grating scale and X are respectively used to measurement criteria gear and to be measured to grating scale
Coordinate of the gear in Z, X-direction, improves the degree of accuracy of DATA REASONING；
2. an equipment is respectively equipped with dial gauge and displacement transducer in the radial direction in detection gear under test, wherein hundred
Table is divided to be used for the engagement situation for judging single tooth on gear under test, and displacement transducer is used for the reality for detecting gear backlash
Situation, and by feedback of the information to electric-control system, greatly improve detection efficiency；
Master gear is set to drive tooth installation axle to be measured to follow rotation 3. starting electric control system controls full-height tooth installation axle and rotating,
Tooth installation axle matching coding device to be measured, encoder carry out feedback of the information to electric-control system, electric control system controls gear under test just
Instead respectively turn around, backlash data are measured, detection efficiency is high；
4. multiple optoelectronic switches are distributed with the base of equipment, prevent operator from stretching to the anti-raw security incident of equipment
Situation.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the overall checkout equipment of the present utility model for gear；
Fig. 2 is the First partial schematic diagram of the overall checkout equipment of the present utility model for gear；
Fig. 3 is the second partial schematic diagram of the overall checkout equipment of the present utility model for gear.
Embodiment
The utility model is further described in detail with reference to specific embodiment, following word is intended to indicate that
The utility model, and unrestricted the scope of protection of the utility model.
As shown in Figure 1, Figure 2 and Figure 3, the utility model can be implemented as follows, a kind of comprehensive inspection for gear
Measurement equipment, including base 1, the support frame 2 and electric-control system 7 that are vertically connected on base 1, along Z-direction on support frame as described above 2
Slip is provided with Z-direction mounting seat 3, and Z-direction mounting seat 3 is provided with full-height tooth mounting assembly, and full-height tooth mounting assembly, which is used to install, to be marked
Quasi- gear and the rotation for driving master gear, and support frame 2 is provided with the Z-direction grating scale for being used for measuring the displacement of Z-direction mounting seat 3,
Z-direction grating scale is used for the Z-direction coordinate for measuring Z-direction mounting seat 3；Slided in X direction on the base 1 and be provided with X to mounting seat 4,
And base 1 is provided with and is used to measure X to the X of the displacement of mounting seat 4 to grating scale, X to grating scale be used to measuring X from X to mounting seat 4 to
Coordinate；The X is provided with loading plate 5 and X is provided with to mounting seat 4 and is used to measure loading plate 5 to sliding in X direction in mounting seat 4
The displacement sensing component of offset, rotate on loading plate 5 and be provided with tooth installation axle 6 to be measured and (slide the lower surface of the loading plate 5
Block, mounting seat 4 are provided with the slide rail that matches with sliding block, ensure that the slip of loading plate 5 is set), install in tooth installation axle 6 to be measured
There is a conical tooth to be measured, conical tooth to be measured and standard conical tooth engaged transmission, due to back lash, position be present during engaged transmission
The radial missing of gear can be recorded in real time by moving sensory package, and feed data back to electric-control system 7；The X is to mounting seat 4 and Z
Its slip is driven by leading screw and nut mechanism to mounting seat 3, leading screw and nut mechanism can drive X to mounting seat 4 and Z-direction mounting seat
3 carry out accurate displacement；The X is electrically connected with the phase of electric-control system 7 respectively to grating scale, Z-direction grating scale and displacement sensing component
Connect, X will measure obtained feedback of the information to electric-control system 7 to grating scale, Z-direction grating scale and displacement sensing component.
As preferable, the loading plate 5 and X are connected between mounting seat 4 by cushion pad 8, and cushion pad 8 aligns
Played a good protection in X to the displacement sensing component in mounting seat 4.
The full-height tooth mounting assembly includes the full-height tooth installation axle 9 in Z-direction mounting seat 3, the full-height tooth installation
Axle 9 is equipped with the servo motor 13 of its rotation of driving, and servo motor 13 drives full-height tooth installation axle 9 to rotate, so that full-height tooth
Master gear in installation axle 9 rotates；The axis of full-height tooth installation axle 9 and the axis perpendicular of tooth installation axle 6 to be measured (are this
A kind of preferable mode of application), ensure the standard conical tooth in full-height tooth installation axle 9 and the cone to be measured in tooth installation axle 6 to be measured
Shape tooth carries out intermeshing transmission, and the relevant parameter of angular wheel is measured；Also another way can be used, by full-height tooth
The setting parallel with the axis of tooth installation axle 6 to be measured of the axis of installation axle 9, ensure the standard Cylinder Gear in full-height tooth installation axle 9
Intermeshing transmission is carried out with the Cylinder Gear to be measured in tooth installation axle 6 to be measured, the relevant parameter of roller gear is measured.
The end of the full-height tooth installation axle 9 and tooth installation axle 6 to be measured is equipped with locking nut 10, when full-height tooth and to be measured
When tooth is respectively cooperating with being installed in full-height tooth installation axle 9 and tooth installation axle 6 to be measured, by locking nut 10 by full-height tooth and to be measured
Tooth is locked.
Rotated on support frame as described above 2 and be provided with Z-direction screw mandrel 11, Z-direction screw mandrel 11 is cased with the Z-direction nut to match with it；Institute
Z-direction nut is stated mutually to be fixedly connected with the end face of Z-direction mounting seat 3；The end of the Z-direction screw mandrel 11 is provided with regulation handle 12, regulation
Handle 12 includes the disk being connected with Z-direction screw mandrel 11, and the disk is provided with handle, operator's pulling handle, realizes Z-direction silk
The rotation of bar 11, regulation handle 12 is realized to be adjusted to full-height tooth installation axle 9 on Z-direction direction, as preferable, Z-direction silk
Bar 11 uses trapezoidal screw.
The base 1, which is provided with to rotate in fixed seat and fixed seat, is provided with X to screw mandrel 20, and X is cased with to screw mandrel 20 and it
The end of the X to match to nut and X to screw mandrel 20 is connected with the servo motor 13 of its rotation of driving；The X to nut and X to
The phase of mounting seat 4 is fixedly connected, and as preferable, the X uses ball screw to screw mandrel 20, and X is to nut using associated
Ball nut, ball screw have higher precision and the degree of accuracy.
The side of the fixed seat is provided with X to the parallel X of screw mandrel 20 to slide rail, and X is to mounting seat 4 and X to slide rail phase
Slide and set, X is to offering chute from X to slide rail that match with the end face of mounting seat 4；X is common to slide rail and X to screw mandrel 20
With coordinating, with ensure X to mounting seat 4 in X to the Stable sliding on direction.
Also include multiple optoelectronic switches 14 being connected with electric-control system 7, the optoelectronic switch 14 is distributed in the end of base 1
On face, the optoelectronic switch 14 is arranged at the inside of support frame 2, X to the front of screw mandrel 20, when the arm of operating personnel stretches to
During device interior, the feedback information of optoelectronic switch 14 to electric-control system 7, the control device emergent stopping of electric-control system 7, used with protecting
The safety of person.
On support frame as described above 2 Z-direction grating ruler 15 is provided with along Z-direction；The Z-direction mounting seat 3 is provided with and Z-direction grating scale
Relative Z-direction read head, as in the motion process of Z-direction mounting seat 3, data message is fed back to electric-control system 7 by Z-direction read head；Institute
The both sides for stating support frame 2 are provided with the Z-direction slide rail being parallel to each other, and Z-direction slide rail is slided with the phase of Z-direction mounting seat 3 and set, the Z-direction peace
Fill and offer the chute to match with Z-direction slide rail on the end face of seat 3.
X is provided with the base 1 in X direction to grating ruler 16；The X is provided with X to grating scale phase to mounting seat 4
To X to read head, as X is into the motion process of mounting seat 4, data message is fed back to electric-control system 7 by X to read head.
The displacement sensing component includes dial gauge 17 and displacement transducer 18, the dial gauge 17 and displacement transducer 18
X is fixedly installed in X direction in mounting seat 4；The loading plate 5 is provided with corresponding with the measurement head of dial gauge 17 touch
Block 19, during full-height tooth and tooth to be measured are being intermeshed and are being driven, if the single tooth of tooth to be measured goes wrong, dial gauge
17 can occur larger bounce, and now testing staff can have found that some tooth goes wrong, and substantially increases the inspection of tooth to be measured in time
Survey efficiency；The induction rod of displacement transducer 18 is connected with loading plate 5, during tooth to be measured and full-height tooth engaged transmission,
Displacement transducer 18 can detect radial displacement deviation of the tooth to be measured during engaged transmission in real time, and electric-control system 7 can pass through
Radial displacement deviation calculates the back lash between tooth and full-height tooth to be measured, so as to judge whether tooth processing to be measured is qualified.
Encoder is connected with the tooth installation axle 6 to be measured, encoder is located on loading plate 5, encoder with it is described
Electric-control system 7 electrically connects, and encoder records the rotation situation of tooth installation axle 6 to be measured, and Real-time Feedback is to electric-control system 7, automatically controlled
After system 7 is handled data, then regulating and controlling servo motor 13 makes full-height tooth drive tooth progress to be measured is positive and negative respectively to turn around, and completes
The DATA REASONING of tooth to be measured.
Any one skilled in the art can readily occur in change in the technical scope that the utility model discloses
Change or replace, should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should be with right
It is required that described protection domain is defined.
Claims (10)
1. a kind of overall checkout equipment for gear, it is characterised in that including base, the support frame being vertically connected on base
And electric-control system, slided along Z-direction on support frame as described above and be provided with Z-direction mounting seat, Z-direction mounting seat is provided with full-height tooth installation
Component, and support frame is provided with the Z-direction grating scale for being used for measuring Z-direction mounting seat displacement；Slide and be provided with X direction on the base
X is to mounting seat, and base is provided with and is used to measuring X to the X of mounting seat displacement to grating scale；The X to sliding in mounting seat in X direction
It is dynamic to be provided with loading plate and X is provided with the displacement sensing component for being used for measuring loading plate offset to mounting seat, rotated on loading plate
It is provided with tooth installation axle to be measured；The X drives its slip to mounting seat and Z-direction mounting seat by leading screw and nut mechanism；The X
It is electrically connected respectively with electric-control system to grating scale, Z-direction grating scale and displacement sensing component.
2. the overall checkout equipment according to claim 1 for gear, it is characterised in that the full-height tooth mounting assembly
Including the full-height tooth installation axle in Z-direction mounting seat, the full-height tooth installation axle is equipped with the servo motor of its rotation of driving
And the axis of full-height tooth installation axle and the axis perpendicular of tooth installation axle to be measured.
3. the overall checkout equipment according to claim 2 for gear, it is characterised in that the full-height tooth installation axle and
The end of tooth installation axle to be measured is equipped with locking nut.
4. the overall checkout equipment according to claim 1 for gear, it is characterised in that rotate and set on support frame as described above
Z-direction screw mandrel is equipped with, Z-direction screw mandrel is cased with the Z-direction nut to match with it；The Z-direction nut and the end face of Z-direction mounting seat are mutually fixed
Connection.
5. the overall checkout equipment according to claim 4 for gear, it is characterised in that the end of the Z-direction screw mandrel
Provided with regulation handle.
6. the overall checkout equipment according to claim 1 for gear, it is characterised in that the base, which is provided with, to be fixed
Rotated on seat and fixed seat and be provided with X to screw mandrel, the X that X is cased with matching with it to screw mandrel connects to nut and X to the end of screw mandrel
It is connected to the servo motor of its rotation of driving；The X is mutually fixedly connected to nut with X to mounting seat.
7. the overall checkout equipment according to claim 1 for gear, it is characterised in that also including multiple and automatically controlled system
The optoelectronic switch that system is connected, the optoelectronic switch are distributed on the end face of base.
8. the overall checkout equipment according to claim 1 for gear, it is characterised in that along Z side on support frame as described above
To provided with Z-direction grating ruler；The Z-direction mounting seat is provided with the Z-direction read head relative with Z-direction grating scale；Along X side on the base
To provided with X to grating ruler；The X is provided with X to the relative X of grating scale to read head to mounting seat.
9. the overall checkout equipment according to claim 1 for gear, it is characterised in that the displacement sensing component bag
Include dial gauge and displacement transducer, the dial gauge and displacement transducer are fixedly installed on X in mounting seat in X direction；Institute
State loading plate and be provided with the contact block corresponding with the measurement head of dial gauge, the induction rod of displacement transducer is connected with loading plate.
10. the overall checkout equipment according to claim 1 for gear, it is characterised in that the tooth installation axle to be measured
On be connected with encoder, encoder electrically connects with the electric-control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720741269.4U CN206944971U (en) | 2017-06-23 | 2017-06-23 | A kind of overall checkout equipment for gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720741269.4U CN206944971U (en) | 2017-06-23 | 2017-06-23 | A kind of overall checkout equipment for gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206944971U true CN206944971U (en) | 2018-01-30 |
Family
ID=61364952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720741269.4U Expired - Fee Related CN206944971U (en) | 2017-06-23 | 2017-06-23 | A kind of overall checkout equipment for gear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206944971U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556557A (en) * | 2018-12-29 | 2019-04-02 | 重庆华数机器人有限公司 | A kind of circular-arc bevel gear transmission sideshake testing agency and its measurement method |
| CN110056642A (en) * | 2019-03-01 | 2019-07-26 | 武汉船用机械有限责任公司 | The regulating device and towing winch of gear pair backlash |
| CN110319782A (en) * | 2018-03-30 | 2019-10-11 | 中强光电股份有限公司 | Projection arrangement, backlash detection system and its method |
| CN111780647A (en) * | 2020-07-17 | 2020-10-16 | 辽宁科技学院 | Gear pitch detection equipment |
| CN112345550A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
| CN113483717A (en) * | 2021-08-17 | 2021-10-08 | 苏州通驰智能科技有限公司 | Multi-parameter high-precision tooth profile detection device and working method thereof |
| CN114383488A (en) * | 2022-01-20 | 2022-04-22 | 安徽一本精工科技有限公司 | Gear clamping interval detection device and detection method of gear |
-
2017
- 2017-06-23 CN CN201720741269.4U patent/CN206944971U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110319782A (en) * | 2018-03-30 | 2019-10-11 | 中强光电股份有限公司 | Projection arrangement, backlash detection system and its method |
| CN110319782B (en) * | 2018-03-30 | 2021-06-08 | 中强光电股份有限公司 | Projection device, backlash detection system and method thereof |
| US11300867B2 (en) | 2018-03-30 | 2022-04-12 | Coretronic Corporation | Projection apparatus, backlash detecting system and method thereof |
| CN109556557A (en) * | 2018-12-29 | 2019-04-02 | 重庆华数机器人有限公司 | A kind of circular-arc bevel gear transmission sideshake testing agency and its measurement method |
| CN109556557B (en) * | 2018-12-29 | 2024-03-29 | 重庆华数机器人有限公司 | Arc bevel gear transmission side gap detection mechanism and measurement method thereof |
| CN110056642A (en) * | 2019-03-01 | 2019-07-26 | 武汉船用机械有限责任公司 | The regulating device and towing winch of gear pair backlash |
| CN110056642B (en) * | 2019-03-01 | 2020-11-03 | 武汉船用机械有限责任公司 | Adjusting device and towing winch of gear pair backlash |
| CN111780647A (en) * | 2020-07-17 | 2020-10-16 | 辽宁科技学院 | Gear pitch detection equipment |
| CN111780647B (en) * | 2020-07-17 | 2022-02-25 | 辽宁科技学院 | Gear pitch detection equipment |
| CN112345550A (en) * | 2020-09-27 | 2021-02-09 | 东风汽车有限公司 | Multi-station full-automatic disc gear detection device |
| CN113483717A (en) * | 2021-08-17 | 2021-10-08 | 苏州通驰智能科技有限公司 | Multi-parameter high-precision tooth profile detection device and working method thereof |
| CN114383488A (en) * | 2022-01-20 | 2022-04-22 | 安徽一本精工科技有限公司 | Gear clamping interval detection device and detection method of gear |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180130 Termination date: 20200623 |