CN206936815U - Robot assisted operation high-voltage complete switch equipment general assembly streamline - Google Patents
Robot assisted operation high-voltage complete switch equipment general assembly streamline Download PDFInfo
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- CN206936815U CN206936815U CN201720855002.8U CN201720855002U CN206936815U CN 206936815 U CN206936815 U CN 206936815U CN 201720855002 U CN201720855002 U CN 201720855002U CN 206936815 U CN206936815 U CN 206936815U
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Abstract
A kind of robot assisted operation high-voltage complete switch equipment general assembly streamline is the utility model is related to, the 40.5kV pressures switchgear assembly bulky to weight weight that is particularly suitable for use in assembles.It is characterized in：If including the transport mechanism being formed by connecting by dry drum transfer block (1), passed through in the transport mechanism and be sequentially provided with cabinet load segment (2), components and parts assembling section (3), secondary connection section (4), wire body Product checking section (5), product lower line segment (6), be provided with auxiliary prepackage section (7) by transport mechanism in addition；The source of the gas connector (14) being connected with external air source and the network source interface (15) being connected with external network, power supply are wherein equipped with each roller transfer block (1).The beneficial effects of the utility model are, first, the utility model uses continuous-flow type assembly method, it is serious to solve the alternately stacked phenomenon of work, ineffective significant problem.
Description
Technical field
A kind of robot assisted operation high-voltage complete switch equipment general assembly streamline is the utility model is related to, it is especially suitable
Assembled in the bulky 40.5kV pressures switchgear assembly of weight weight.
Background technology
During modern production, switchgear assembly is various as a kind of main electrical equipment, its complicated classification
And 40.5kV high-voltage complete switch equipments manufacture assembling process complexity is various, final products shaping at least needs to fill by cabinet
Match somebody with somebody, components and parts assembling, secondary connection and the examination and test of products detect four basic steps.Its weight weight, big this of volume allow for high pressure
Switchgear assembly manufacturing firm uses plant area's piecemeal mostly, and the methods of ordering operation are processed operation.This mode
Method, first, the alternately stacked phenomenon of work is serious, operating efficiency is low.Second, the product differentiation of manufacture assembling is big, properties of product
Index can not be unified, and disqualification rate is high.Third, Product checking data uncertain factor is more, product particular problem can not be clicked through
Row analysis and research.Fourth, product piecemeal process and handling process in use pallet mostly, easily cause product surface damage and
Influence product appearance.
As can be seen here, the effective improvement of 40.5kV high-voltage complete switch equipments manufacture assembling progress will be obtained bigger
Benefit.
Utility model content
The purpose of this utility model is to provide a kind of robot assisted operation high-voltage complete switch equipment general assembly streamline,
Operating efficiency and product quality can be significantly improved and reduce labor strength.
A kind of robot assisted operation high-voltage complete switch equipment general assembly streamline, it is particular in that：Including by
If the transport mechanism that dry drum transfer block is formed by connecting, passed through in the transport mechanism and be sequentially provided with cabinet assembling
Section, components and parts assembling section, secondary connection section, wire body Product checking section, product lower line segment, auxiliary is provided with by transport mechanism in addition
Pre-install section；
Wherein be equipped with each roller transfer block the source of the gas connector that is connected with external air source and with external network, electricity
The network source interface of source connection；
Wherein cabinet load segment includes auxiliary cabinet assembly module, and the transport mechanism is from the auxiliary cabinet assembly module bottom
Portion is passed through, and cabinet part mast-up is provided with above the auxiliary cabinet assembly module, is provided with by the auxiliary cabinet assembly module
Liftable human users' platform；
Wherein components and parts assembling section includes guide tracked truss, is hung upside down on the guide tracked truss and is provided with manipulator, described
Transport mechanism passes through below the guide tracked truss；
Packaged type ladder truck is provided with wherein by the transport mechanism of secondary connection section；
Wherein wire body Product checking section is sequentially provided with breaker and handcart enters between cabinet inspection and debugging and industrial frequency withstand voltage test
Between；
Wherein auxiliary prepackage section includes product component prepackage work case.
Product inlet and outlet and tester gateway are provided with wherein between industrial frequency withstand voltage test, is tested in the industrial frequency withstand voltage
It is interior to be provided with voltage-resisting test apparatus.
Wherein roller transfer block include be sequentially connected the first sheet metal component, the first series cylinder, the first antiskid plate, second group of rolling
Cylinder, the second antiskid plate and the second sheet metal component, the gas being connected with external air source is provided with the first sheet metal component or the second sheet metal component
Source connector and the network source interface being connected with external network, power supply.
Wherein burr adjustable tail margin is mounted in the first sheet metal component and the second sheet metal component bottom.
The utility model provides a kind of 40.5kV high-voltage complete switch equipment general assembly flowing water of robot assisted operation
Line, and according to switchgear assembly manufacture assembly process clear and definite operating area on streamline, each region is according to process characteristics
Exclusive auxiliary equipment and instrument are configured, regional is connected as an entity in order by roller conveying.It is of the present utility model
Beneficial effect is, first, the utility model uses continuous-flow type assembly method, it is serious to solve the alternately stacked phenomenon of work, work effect
The low significant problem of rate.Second, the utility model passes through roller using each region according to process configurations aid, regional
Conveying connection in order, it is big to solve final products otherness, and disqualification rate is high, and Product checking data uncertain factor is more, and
There are the problems such as unnecessary surface damage in product.
Brief description of the drawings
Accompanying drawing 1 is planar structure schematic layout pattern of the present utility model；
Accompanying drawing 2 is facade structures schematic diagram of the present utility model；
Accompanying drawing 3 is axle geodesic structure schematic diagram of the present utility model；
Accompanying drawing 4 is the structural representation of roller transfer block 1 in the utility model.
Embodiment
A kind of robot assisted operation high-voltage complete switch equipment general assembly streamline, if including by dry drum transfer block 1
The transport mechanism being formed by connecting, passed through in the transport mechanism and be sequentially provided with cabinet load segment 2, components and parts assembling
Section 3, secondary connection section 4, wire body Product checking section 5, product lower line segment 6, auxiliary prepackage section 7 is provided with by transport mechanism in addition；
If be wherein equipped with each dry drum transfer block 1 the source of the gas connector 14 being connected with external air source and with external network, electricity
The network source interface 15 of source connection；Wherein cabinet load segment 2 includes auxiliary cabinet assembly module 22, and the transport mechanism is auxiliary from this
Help the bottom of cabinet assembly module 22 to pass through, cabinet part mast-up 21 is installed above the auxiliary cabinet assembly module 22, at this
The side of auxiliary cabinet assembly module 22 is provided with liftable human users platform 23.
Wherein components and parts assembling section 3 includes guide tracked truss 32, is hung upside down on the guide tracked truss 32 and is provided with manipulator
31, the transport mechanism passes through from the guide tracked lower section of truss 32；It is provided with wherein by the transport mechanism of secondary connection section 4 removable
Dynamic formula ladder truck 41；Wherein wire body Product checking section 5 be sequentially provided with breaker and handcart enter cabinet examine and debugging between 51 and power frequency
52 between voltage-withstand test；Wherein auxiliary prepackage section 7 includes product component prepackage work case.
Product component prepackage work case is exactly the workbench formed by various pillars and table top welding assembly in fact, is set
Prepackage work case be primarily due to high-voltage complete switch equipment parts it is relatively more, it is necessary to by this parts thereof be assembled into half into
Then product are assembled in high-voltage complete switch equipment up again, be easy to staff to be carried out in prepackage work case to parts
Semi-finished product assemble.
Product inlet and outlet 53 are provided with wherein 52 between industrial frequency withstand voltage test, tester gateway 54 is resistance in the power frequency
Voltage-resisting test apparatus 55 is provided with 52 between pressure test.
Wherein roller transfer block 1 include be sequentially connected the first sheet metal component, the first series cylinder, the first antiskid plate, second group
Roller, the second antiskid plate and the second sheet metal component, it is provided with what is be connected with external air source on the first sheet metal component or the second sheet metal component
Source of the gas connector 14 and the network source interface 15 being connected with external network, power supply.In addition in the first sheet metal component and the second sheet metal component
Bottom is mounted on burr adjustable tail margin 16.
Embodiment 1：
The utility model provides a kind of 40.5kV high-voltage complete switch equipment general assembly flowing water of robot assisted operation
Line, preferable embodiment are as follows：
As shown in Figures 1 to 4, the utility model provides the 40.5kV high pressure complete switch of robot assisted operation a kind of and set
Standby general assembly streamline, described general assembly streamline assemble suitable for 40.5kV high-voltage complete switch equipments, the general assembly flow
Waterline is according to 40.5kV high-voltage complete switch equipments manufacture assembly process clear and definite operating area in the case of continuous productive process, each region
One is connected as in order by roller transfer block 1 according to process characteristics configuration exclusive auxiliary equipment, instrument and regional to put down
Whole entity.
Described general assembly streamline is sequentially arranged cabinet assembling 2 according to high-voltage complete switch equipment manufacture assembly process,
Components and parts assembling 3, secondary connection 4, wire body Product checking 5,7 regions of product offline 6 and auxiliary prepackage.
Wherein roller transfer block 1 combines including three series cylinders 11, antiskid plate 12, sheet metal component 13.Wherein every two groups of rollings
Antiskid plate 12, roller 11 and antiskid plate 12 is connected between cylinder 11 to be formed by connecting by the combination of sheet metal component 13.The outside of sheet metal component 13
Provided with source of the gas connector 14 and network source interface 15, can access using instrument by these interface each operation stages institute is made.Metal plate
The golden bottom of part 13 connects burr adjustable tail margin 16, and adjusting roller transfer block 1 by burr adjustable tail margin 16 ensures that high-voltage complete switch equipment exists
Conversion is stable between process.
The cabinet assembling 2 includes cabinet part mast-up 21 and auxiliary cabinet assembly module 22.Wherein aid in cabinet assembled
The bottom of module 22 is provided with roller transfer block 1, be surrounded by liftable human users platform 23 be easy to personnel assemble cabinet when it is each
Item operation.
The components and parts assembling 3 includes the manipulator 31 of auxiliary element assembling, and it hangs upside down and is connected to upper guide rail
Truss 32.
The secondary connection 4 is disposed with packaged type ladder truck 41, and auxiliary prepackage 7 is disposed with product component prepackage work
Case.Product component prepackage work case is exactly the workbench formed by various pillars and table top welding assembly in fact, sets prepackage
Work case is primarily due to that high-voltage complete switch equipment parts are relatively more, it is necessary to which that this parts thereof is assembled into semi-finished product is right
Be assembled in high-voltage complete switch equipment again up afterwards, be easy to staff parts are carried out in prepackage work case half into
Product assemble.
The wire body Product checking 5 is disposed with breaker and handcart enters between cabinet inspection and debugging between 51 and industrial frequency withstand voltage test
52.52 are provided with product inlet and outlet 53, tester gateway 54 and voltage-resisting test apparatus 55 wherein between industrial frequency withstand voltage test.
The each operation stage uses instrument to be used from each distinct interface access in the outside of sheet metal component 13.Wherein each work
The sequence stage uses auxiliary equipment and instrument to arrange different structure shapes according to high-voltage complete switch equipment and process operations property
Formula, can be electric tool or pneumatic tool.
Operation principle：
As shown in Figures 1 to 4, high-voltage complete switch equipment cabinet parts pass through mast-up 21 and auxiliary tank in initial position
Body assembly module 22 and human users' platform 23 of surrounding assemble cabinet main body frame, then pass through bottom cylinder transfer block 1
The region of components and parts assembling 3 is transported to, weight weight more by the progress 40.5kV high-voltage complete switch equipment partial amounts of manipulator 31
The assembling of component, then high-voltage complete switch equipment using roller transfer block 1 by personnel push sequentially carry out secondary connection
4, wire body Product checking 5, the offline 6 grade work of product.Parts thereof fills after the completion of being mounted in advance in auxiliary 7 regional work cases of prepackage
It is fitted on high-voltage complete switch equipment.
Claims (4)
- A kind of 1. robot assisted operation high-voltage complete switch equipment general assembly streamline, it is characterised in that：If including by dry milling The transport mechanism that cylinder transfer block (1) is formed by connecting, passes through in the transport mechanism and is sequentially provided with cabinet load segment (2), components and parts assembling section (3), secondary connection section (4), wire body Product checking section (5), product lower line segment (6), are being transmitted in addition Auxiliary prepackage section (7) is provided with by mechanism；The source of the gas connector (14) and and extranets being connected with external air source are wherein equipped with each roller transfer block (1) Network, the network source interface (15) of power supply connection；Wherein cabinet load segment (2) includes auxiliary cabinet assembly module (22), and the transport mechanism is from the auxiliary cabinet assembly mould Group (22) bottom passes through, and cabinet part mast-up (21) is provided with above the auxiliary cabinet assembly module (22), in the auxiliary tank Liftable human users platform (23) is provided with by body assembly module (22)；Wherein components and parts assembling section (3) includes guide tracked truss (32), is hung upside down on the guide tracked truss (32) and is provided with machinery Hand (31), the transport mechanism pass through below the guide tracked truss (32)；Wherein packaged type ladder truck (41) is provided with by the transport mechanism of secondary connection section (4)；Wherein wire body Product checking section (5) is sequentially provided with breaker and handcart enters (51) and industrial frequency withstand voltage between cabinet inspection and debugging and surveyed Between examination (52)；Wherein auxiliary prepackage section (7) includes product component prepackage work case.
- 2. robot assisted operation high-voltage complete switch equipment general assembly streamline as claimed in claim 1, it is characterised in that： Product inlet and outlet (53) and tester gateway (54) wherein are provided with (52) between industrial frequency withstand voltage test, in the industrial frequency withstand voltage Between test voltage-resisting test apparatus (55) is provided with (52).
- 3. robot assisted operation high-voltage complete switch equipment general assembly streamline as claimed in claim 1, it is characterised in that： The first sheet metal component that wherein roller transfer block (1) includes being sequentially connected, the first series cylinder, the first antiskid plate, the second series cylinder, the Two antiskid plates and the second sheet metal component, the source of the gas connection being connected with external air source is provided with the first sheet metal component or the second sheet metal component Mouth (14) and the network source interface (15) being connected with external network, power supply.
- 4. robot assisted operation high-voltage complete switch equipment general assembly streamline as claimed in claim 3, it is characterised in that： Wherein burr adjustable tail margin (16) is mounted in the first sheet metal component and the second sheet metal component bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720855002.8U CN206936815U (en) | 2017-07-14 | 2017-07-14 | Robot assisted operation high-voltage complete switch equipment general assembly streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720855002.8U CN206936815U (en) | 2017-07-14 | 2017-07-14 | Robot assisted operation high-voltage complete switch equipment general assembly streamline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206936815U true CN206936815U (en) | 2018-01-30 |
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ID=61369513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720855002.8U Active CN206936815U (en) | 2017-07-14 | 2017-07-14 | Robot assisted operation high-voltage complete switch equipment general assembly streamline |
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| CN (1) | CN206936815U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113594944A (en) * | 2021-07-27 | 2021-11-02 | 江苏亚开电气有限公司 | Automatic production method of ring main unit |
-
2017
- 2017-07-14 CN CN201720855002.8U patent/CN206936815U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113594944A (en) * | 2021-07-27 | 2021-11-02 | 江苏亚开电气有限公司 | Automatic production method of ring main unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Robot assisted high voltage switchgear assembly line Effective date of registration: 20201231 Granted publication date: 20180130 Pledgee: China Construction Bank Corporation Yinchuan Xixia sub branch Pledgor: NINGXIA LICHENG GROUP Co.,Ltd. Registration number: Y2020640000006 |
|
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20230530 Granted publication date: 20180130 |