CN206929262U - A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line - Google Patents
A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line Download PDFInfo
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- CN206929262U CN206929262U CN201720425056.0U CN201720425056U CN206929262U CN 206929262 U CN206929262 U CN 206929262U CN 201720425056 U CN201720425056 U CN 201720425056U CN 206929262 U CN206929262 U CN 206929262U
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Abstract
The utility model belongs to brake(-holder) block processing technical field, and in particular to a kind of automatic numerical control full inspection for the disk type brake disc for improving Product Precision surveys formula production line.The utility model will weigh good braking tablet raw material by intelligent autmatic measuring device according to preset value and send batch mixer to by transmission mechanism, mixed braking tablet raw material is sent to first intelligent-induction dumper by transmission mechanism after batch mixer batch mixing, first intelligent-induction dumper sends mixed braking tablet raw material to homogenizer by transmission mechanism, and homogenizer will carry out pressing mold shaping after mixed braking tablet raw material is carried out into high-speed stirred in braking tablet raw material injection braking die.The utility model proposes the automatic numerical control full inspection of disk type brake disc a kind of survey formula production line, there is provided from the technological package scheme for being prepared into processing, because production process is automation, manpower saves more than 95%, output more more than 150%.
Description
Technical field
The utility model belongs to brake(-holder) block processing technical field, and in particular to a kind of disc type system for improving Product Precision
The automatic numerical control full inspection of moving plate surveys formula production line.
Background technology
Brake(-holder) block, also referred to as brake block, friction plate, in the brakes of automobile, brake(-holder) block is the safety zero of most critical
Part, the quality of all braking effects is all that brake(-holder) block plays conclusive effect.Brake(-holder) block typically by steel plate, bond thermal insulation layer and
Brake pad is formed, and wherein thermal insulation layer is made up of adiabatic material, it is therefore an objective to heat-insulated；Brake pad is by friction material, bonding
Agent forms, and is compressed in during braking on brake disc and brake drum and produces friction, so as to reach the purpose of vehicle deceleration brake.From should
With on object, brake(-holder) block point has：Brake(-holder) block for disk brake, the brake(-holder) block for drum brake, for truck
Lining；From the composition of friction material, brake(-holder) block mainly divides following a few classes：Asbestos brake piece, semimetal braking piece, few gold
Belong to brake(-holder) block, NAO formulas brake(-holder) block, ceramic brake piece, NAO ceramic brake pieces.
With the development of auto industry, the production scale of automobile brake sheet is in rising trend in China, and China produces per year at present
There are more families in the enterprise of ton above friction material, includes among these many from the American-European Chinese-foreign joint venture or wholly foreign-owned to invest
Enterprise, its annual production capacity reach more than 200,000 tons, and production kind is multiple, and specification is a variety of, and product has drum-type, disk brake lining
Piece, clutch surface, brake ribbon, synthesis brake-shoe for train etc., in addition to domestic demand is met, Foreign Automobile major company in recent years
A large amount of orders are launched in China in succession, or even are directly founded the factory at home, this causes automobile brake sheet yield in China's a few years
Interior growth rate reaches more than 10 percentage points.
The production technology of automobile brake sheet be since batch mixing, by cold pressing, hot pressing or direct hot pressing, then it is thermally treated,
Machining, finished product is formed, the purpose of hot pressing is to make resin solidification, product of the formation with definite shape and density, in raw material
The chemical reaction of organic matter can be completed in heat treatment box.The traditional heat pressing process in China is completed using mould, former
The cartridge type mould come heat conduction path length, causes product uneven heating, you must use longer from four circumferential intermediate heats
Hardening time could meet technological requirement, cause energy resource consumption big, increase cost.Study west was using row's mould or board-like later
Mould, from the heat conduction of upper and lower two face, path is short, is heated relatively original uniform, but production efficiency is not high, and has dust dirty in operating process
Dye.The technique of roll squeezer is the process of a hot extrusion, and heat and power are applied directly on friction material, and the heat time is short, is added
The product that work comes out is in banding, can reduce energy consumption with continuous production.Meanwhile improve production efficiency, in addition with traditional handicraft phase
Than also having the characteristics of pollution is small, green.
But existing machining production line is primarily present following defect：Preforming device be primarily present it is complicated, and pressure
Piece machine cavity plate can not realize clamping well, adjust so as to cause tabletting position the defects of deviation easily occur.Sanding apparatus master
Exist complicated, cost is high, brake plate clamp can not realize well regulation so as to cause polish position easily go out
The defects of existing deviation.Drying unit, which is primarily present, dries uneven the defects of causing product quality uneven, and main cause exists
Can not uniformly transfer heat in brake block.Automaticity is not high simultaneously, it is impossible to realizes manless production.
Utility model content
The purpose of this utility model is to provide that a kind of automaticity is high, dust-proof pollution-free and high manufacturing accuracy disc type
The automatic numerical control full inspection of brake(-holder) block surveys formula production line.What the purpose of this utility model was realized in：
The automatic numerical control full inspection of disk type brake disc a kind of surveys formula production line, will be according to setting in advance by intelligent autmatic measuring device 2
Definite value weighs good braking tablet raw material and sends batch mixer 3 to by transmission mechanism, after batch mixer batch mixing that mixed brake(-holder) block is former
Material sends the first intelligent-induction dumper 4 to by transmission mechanism, and the first intelligent-induction dumper is former by mixed brake(-holder) block
Material sends homogenizer 5 to by transmission mechanism, after mixed braking tablet raw material is carried out high-speed stirred by homogenizer
Braking tablet raw material is delivered to bakee aging is bakeed in ageing oven 6, bakee the braking tablet raw material after aging and transmitted by transmission mechanism
To the second intelligent-induction dumper 7, the second intelligent-induction dumper is by the brake(-holder) block feedstock delivery after bakeing aging and is injected into
Brake and pressing mold shaping is carried out in die 8, form brake(-holder) block blank, brake(-holder) block blank sends the 3rd intelligence to by transmission mechanism
Sense dumper 9, brake(-holder) block blank is transported to machining center 1 by the 3rd intelligent-induction dumper, and machining center is by brake(-holder) block hair
Base carries out auto spray painting after being processed into brake(-holder) block finished parts 10, is transported to inspection center and is detected, and the finished parts after detection lead to
Cross transport mechanism and be sent into shipment after automatic packaging line packaging, described machining center includes conveyer 11, location-plate 12, fluting
Mechanism 13, corase grind mechanism 14, fine grinding mechanism 15, chamfer mechanism 16, Sheet turning device 17 and ash removing mechanism 18, described conveyer
Brake(-holder) block blank is sent to grooving mechanism after being provided with the location-plate of default mouth and being positioned, grooving mechanism is in brake(-holder) block hair
Base surface is sent to corase grind mechanism after being provided with one of deep trouth, and corase grind mechanism carries out being sent to fine grinding after slightly polishing to brake(-holder) block blank
Mechanism, fine grinding mechanism are sent to chamfer mechanism after smart polishing is carried out to brake(-holder) block blank, and chamfer mechanism is carried out to brake(-holder) block blank
Brake(-holder) block finished parts are formed after chamfering, send Sheet turning device to, Sheet turning device carries out flaps and brake(-holder) block finished parts are sent into inspection
Measured center is detected, and suction is separately installed with described grooving mechanism 13, corase grind mechanism 14, fine grinding mechanism 15 and chamfer mechanism
Receive the dedusting mechanism of brake(-holder) block blank dust in process.
The conveyer structure that described conveyer is integral, is power transmission shaft 112 among the horizontal stand of transmission, power transmission shaft
Around on transfer roller, horizontal homogeneous is provided with baffle arrangement 111 on power transmission shaft, is set in the both sides of horizontal stand along transmission direction of principal axis
Screens baffle plate 113 is equipped with, the centre of screens baffle plate is provided with the parallel channel of transmission direction of principal axis, set in the front end of parallel channel
There is the entrance to narrow from the width.
Described location-plate is vertically arranged in the front end of horizontal stand, be provided with location-plate it is identical with parallel channel width and
The through hole to match with brake(-holder) block blank.
Described grooving mechanism is to be placed on the annular saw structure by motor driven above horizontal stand axis vertically, is opened
Groove mechanism is fixedly mounted on horizontal stand by the mechanical arm of up and down motion.
Described corase grind mechanism and fine grinding mechanism are horizontal positioned to be fixedly mounted on water by the mechanical arm of up and down motion
Circular grinding discs on platform.
Described chamfer mechanism is to be arranged on power transmission shaft both sides according to angle, the taper platform mill placed vertically.
Rotating shaft is arranged on corner or the hexgonal structure of conveyer end centered on described Sheet turning device, on each angle
The groove of brake(-holder) block finished parts can be accommodated by being provided with.
Described ash removing mechanism is piece cover on grooving mechanism 13, corase grind mechanism 14, fine grinding mechanism 15 or chamfer mechanism
Cube metal cap, hydrocyclone is installed in metal cap.
Described intelligent autmatic measuring device includes housing, the feeder channel provided with the interior vertical direction being interlinked to the outside in housing
26th, flowmeter 25 is located at the upper end of feeder channel, and the activity that a charging is opened, feeder channel is closed without material is set in feeder channel
Stock guide 22；Even on the rotating shaft, the other end, which rotates around the axis, closes or opens feeder channel for movable stock guide one end；Activity is led
Flitch is inclination stock guide；Rotating shaft is a hollow rotating shaft, and rotating shaft is hollow to be fixed on housing by a strut support, pole both ends,
Cantilever 23 is connected with the symmetrical one side of movable stock guide and rotating shaft, is fixed with magnetic balance hammer on cantilever, is hammered into shape in magnetic balance
The magnet 24 of electrical connection is installed on corresponding housing.
Described batch mixer includes body 31, charging aperture and discharging opening；Rabbling mechanism, the stirring are provided with the body
Mechanism the cross-shaped rotary axle 32 being connected with motor and is arranged on cross-shaped rotary by being arranged on the motor on batch mixer top
Helical blade 34 in axle vertical axes forms；The trunnion axis of the cross-shaped rotary axle is provided with two wipers 33；The level
Axle long 1-3cm compared with body radius with the length summation of wiper；Two wipers are located at different horizontal planes；Body it is vertically long
Degree is less than the length sum of two wipers.
Described homogenizer, including tank body and two agitating devices placed vertically, agitating device, which includes stirring, to be led
Axle 51, mixing arm 52 and stirring vane 53, described stirring main shaft are vertically arranged in tank interior, the electricity being connected with stirring main shaft
Machine drives agitating device rotation, and several mixing arms, each mixing arm and stirring are provided with from the top of stirring main shaft to bottom
The perpendicular that main shaft is formed is misaligned, and stirring vane is arranged on the end of mixing arm.
Two stirring main shafts of described tank interior are in rotating Vortex or counter-rotation, and described stirring vane is in axe
Shape, stirring vane are more than zero degree with horizontal plane institute angle.
The beneficial effects of the utility model are：
The utility model proposes the automatic numerical control full inspection of disk type brake disc a kind of survey formula production line, there is provided from being prepared into
The technological package scheme of processing, because production process is automation, manpower saves more than 95%, output more more than 150%.
By being vortexed collection system, caused dust in production process can be subjected to recycling, and air pollution can be reduced.Entirely
Production process is green, and can reduce production cost, improves Product Precision and the level of production.
Brief description of the drawings
Fig. 1 is structure connection diagram of the present utility model.
Fig. 2 is machining center structure chart of the present utility model.
Fig. 3 is the horizontal stand structure chart of machining center.
Fig. 4 is intelligent autmatic measuring device structure chart of the present utility model.
Fig. 5 is batch mixer structure chart of the present utility model.
Fig. 6 is the agitating device structure chart of homogenizer of the present utility model.
Fig. 7 is homogenizer blade angle of the present utility model and mixing effect comparison diagram.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings.
Embodiment 1
The machine is related to a brand-new design and intellectual production disc brake pad, the production equipment of friction plate, equipment sheet
Body is made up of intelligent program well known in the art, PLC, radium-shine, ultrasonic wave, steam-operating and hydraulic manipulator.Made on existing market
With most equipment be human hand operate, adjustable range is small, can only artificial detection, be easily caused product data and error occur.And add
Work order one, complex operation, precision is low, yields poorly, dust polluting environment in production process.And the central inventive feature of the present invention
It is：The automatic numerical control full inspection of disk type brake disc surveys formula production line, will be weighed by intelligent autmatic measuring device 2 according to preset value
Braking tablet raw material sends batch mixer 3 to by transmission mechanism, and mixed braking tablet raw material is passed through into transmission after batch mixer batch mixing
Mechanism sends the first intelligent-induction dumper 4 to, and mixed braking tablet raw material is passed through transmission by the first intelligent-induction dumper
Mechanism sends homogenizer 5 to, and homogenizer will be former by brake(-holder) block after mixed braking tablet raw material progress high-speed stirred
Material, which is delivered to bakee, bakees aging in ageing oven 8, bakee the braking tablet raw material after aging and send the second intelligence to by transmission mechanism
Sense dumper 7, the second intelligent-induction dumper is by the brake(-holder) block feedstock delivery after bakeing aging and is injected into braking die 6
Middle progress pressing mold shaping, forms brake(-holder) block blank, brake(-holder) block blank sends the 3rd to by the transmission mechanism bakeed in ageing oven
Brake(-holder) block blank is transported to machining center 1 by intelligent-induction dumper 9, the 3rd intelligent-induction dumper, and machining center will be braked
Piece blank carries out auto spray painting after being processed into brake(-holder) block finished parts 10, is transported to inspection center and is detected, the finished product after detection
Part by transport mechanism be sent into automatic packaging line packaging after shipment, described machining center include conveyer 11, location-plate 12,
Grooving mechanism 13, corase grind mechanism 14, fine grinding mechanism 15, chamfer mechanism 16, Sheet turning device 17 and ash removing mechanism 18, described transmission
Brake(-holder) block blank is sent to grooving mechanism by device after being provided with the location-plate of default mouth and being positioned, and grooving mechanism is being braked
Piece blank surface is sent to corase grind mechanism after being provided with one of deep trouth, and corase grind mechanism carries out being sent to after slightly polishing to brake(-holder) block blank
Mechanism is refined, fine grinding mechanism is sent to chamfer mechanism after carrying out smart polishing to brake(-holder) block blank, and chamfer mechanism is to brake(-holder) block blank
Brake(-holder) block finished parts are formed after carrying out chamfering, send Sheet turning device to, Sheet turning device carries out flaps and transmits brake(-holder) block finished parts
Detected to inspection center, installed respectively on described grooving mechanism 13, corase grind mechanism 14, fine grinding mechanism 15 and chamfer mechanism
There is the dedusting mechanism for absorbing brake(-holder) block blank dust in process.To note here is that the present invention is with numerical control, electrodynamic induction
And computer program provides the mode of production of a brand-new integrated high product precision, so as to realize and international top homogeneity of the product
Change.Deviation caused by most saving human hand.And it is that this area is current in other words to realize full-automatic relevant device
The technological design of comparative maturity on machinery production line, therefore related sensing mechanism, cnc mechanism do not repeat, art technology
Personnel should can just design the mechanism and program that automation action is provided for above-mentioned relevant device by similar structure.
Embodiment 2
Same as Example 1, its difference essentially consists in：The conveyer structure that described conveyer is integral, transmission
Horizontal stand among be power transmission shaft 112, power transmission shaft is around on transfer roller, and horizontal homogeneous is provided with baffle arrangement on power transmission shaft
111, transmission direction of principal axis is provided with screens baffle plate 113 in the both sides of horizontal stand, the centre of screens baffle plate is provided with power transmission shaft side
To parallel channel, the entrance to narrow from the width is provided with the front end of parallel channel.Described location-plate is vertically arranged in level
The front end of platform, through hole that is identical with parallel channel width and matching with brake(-holder) block blank is provided with location-plate.Described opens
Groove mechanism is to be placed on the annular saw structure by motor driven above horizontal stand axis vertically, and grooving mechanism by transporting up and down
Dynamic mechanical arm is fixedly mounted on horizontal stand.Described corase grind mechanism and fine grinding mechanism are horizontal positioned to pass through up and down motion
Mechanical arm be fixedly mounted on circular grinding discs on horizontal stand.Described chamfer mechanism is to be arranged on power transmission shaft two according to angle
Side, the taper platform mill placed vertically.Rotating shaft is arranged on the corner or six of conveyer end centered on described Sheet turning device
Angular structure, the groove that can accommodate brake(-holder) block finished parts is provided with each angle.Described ash removing mechanism is that piece cover is being opened
Cube metal cap on groove mechanism 13, corase grind mechanism 14, fine grinding mechanism 15 or chamfer mechanism, is provided with vortex in metal cap and removes
Dirt device.Caused dust in production process can be carried out recycling, and can reduce by said mechanism by being vortexed collection system
Air pollution.Next testing agency can be transferred to brake(-holder) block automatically by Sheet turning device.Whole production process green ring
Protect, and production cost can be reduced, improve Product Precision and the level of production.Due to production process be automation manpower save 95% with
On, output more more than 150%.
Embodiment 3
Same as Example 1, its difference essentially consists in：Described intelligent autmatic measuring device includes housing, set in housing
Feeder channel 26, the flowmeter 25 for the vertical direction being interlinked to the outside in having are located at the upper end of feeder channel, and one is set in feeder channel
Charging is opened, the movable stock guide 22 without material closing feeder channel；Even on the rotating shaft, the other end rotates for movable stock guide one end
Axle rotates closing or opens feeder channel；Movable stock guide is inclination stock guide；Rotating shaft is a hollow rotating shaft, and rotating shaft is hollow by one
Strut support, pole both ends are fixed on housing, and cantilever 23 is connected with, on cantilever with the symmetrical one side of movable stock guide and rotating shaft
Magnetic balance hammer is fixed with, the magnet 24 of electrical connection is being installed corresponding to magnetic balance hammer on housing.It is former to be fed guide plate work
Reason：When feeder channel passes through without material, stock guide closes feeder channel；When feeder channel has the material to pass through, magnet works, activity is led
Flitch opens feeder channel, and it is how much relevant with the setting of dynamic meter that it opens ground.Automatic feed metering device operation principle：Raw material
Enter feeder channel from charging aperture, flow velocity is converted into corresponding weight metering and added up by flowmeter.The structure realizes
Measure, weigh synchronous continuous integration, improve metering, weighing speed, reduce the labor intensity of operating personnel, accelerate charging,
Discharging speed, improve efficiency.
Embodiment 4
Same as Example 1, its difference essentially consists in：Described batch mixer includes body 31, charging aperture and discharging opening；Institute
State and rabbling mechanism is provided with body, the rabbling mechanism is by being arranged on the motor on batch mixer top, the cross being connected with motor
Shape rotary shaft 32 and the helical blade 34 being arranged in cross-shaped rotary axle vertical axes form；The water of the cross-shaped rotary axle
Flat axle is provided with two wipers 33；The trunnion axis long 1-3cm compared with body radius with the length summation of wiper；Two wipers
Positioned at different horizontal planes；The vertical length of body is less than the length sum of two wipers.Using the batch mixing of above-mentioned technical proposal
Machine, it can effectively prevent raw material to be sticky on batch mixer inwall when batch mixer is operated, so that inside batch mixer
Volume is maintained, and avoids wasting the unnecessary energy so that batch mixer operating efficiency has saved life while being improved
Produce cost.
Embodiment 3
Same as Example 1, its difference essentially consists in：Described homogenizer, including tank body and two vertical placements
Agitating device, agitating device includes stirring main shaft 51, mixing arm 52 and stirring vane 53, and described stirring main shaft is vertically arranged
In tank interior, the motor driven agitating device rotation being connected with stirring main shaft, it is provided with from the top of stirring main shaft to bottom
Several mixing arms, each mixing arm and the perpendicular that stirring main shaft is formed are misaligned, and stirring vane is arranged on mixing arm
End.Two stirring main shafts of described tank interior are in rotating Vortex or counter-rotation, and described stirring vane is in axe
Shape, stirring vane are more than zero degree with horizontal plane institute angle.It is long open-minded hole to collect together and mix the connecting hole of arm and blade, is working as blade wear
Afterwards, it is easy to raise the gap of completeblade and tank body in blade wear direction.The design selects to mix the arrangement of adjacent mixing arm on axle
Angle is 60 °.Blade angle is blade and axle clamp angle.Established angle is less than 90 °.How compound walk in main frame tank body, to
The speed which walks, walks etc. is all relevant with the established angle of blade.The effect and blade angle of main frame stirring are in close relations.In fixation
Whisk tank length-width ratio under the conditions of, blade angle is excessive, material be axially moved slows down；Established angle is too small, material radial motion
Range shorter, equally it is unfavorable for the abundant progress of stirring.So with reference to specific agitator tank size, rational paddle should be set
Piece established angle, ensure that movement tendency is close in all directions in agitator tank for material, make the abundant mix of material, improve the matter of stirring
Amount and efficiency.
The utility model provides blade angle α and is with the relation for stirring tank volume V：
α=0.617V2- 1.382V+15.766,10m3≥V≥1m3, 65 ° >=α >=15 °,
As shown in Figure 7, it has been found that when blade angle α meets above-mentioned relation with stirring tank volume V, raw material mixing
Quality be able to maintain that in maximum 91%-95% or so, for the ease of comparing, percentage divided by 2 are embodied in Fig. 7 by us
In, the horizontal line of top is exactly the uniformity value for the principle mixing that acquisition is stirred when meeting above-mentioned relation in figure, and installs
Angle is more than or less than above-mentioned qualified relation, and its effect is below above-mentioned mixing effect, if the horizontal line of lower section in figure is angle
The uniformity of 5 ° lower less than same volume of mixing.Therefore, in order to ensure product quality, we are by carrying out data statistics sum
According to fitting, we have obtained above-mentioned relation setting.
In addition, the automatic numerical control full inspection that we give a kind of disk type brake disc surveys formula production method, comprise the following steps：
(1) intelligent autmatic measuring device is transferred to transmission mechanism successively according to advance setting weight by tablet raw material is braked；
(2) transmission mechanism will brake tablet raw material and pass to batch mixer, and batch mixer is by the helical blade of rotation by brake(-holder) block
First intelligent-induction dumper is conveyed to by transmission mechanism after raw material is well mixed；
Braking tablet raw material after (3) first intelligent-induction dumpers will be well mixed passes to transmission mechanism, transmission mechanism
By brake(-holder) block feedstock transportation to homogenizer, the agitating device of homogenizer will be braked after tablet raw material carries out high-speed stirred,
Braking tablet raw material is delivered to bakee in ageing oven and bakees aging；
(4) bakee the braking tablet raw material after aging and the second intelligent-induction dumper, the second intelligence are sent to by transmission mechanism
Dumper can be sensed by the brake(-holder) block feedstock delivery after bakeing aging and be injected into progress pressing mold shaping in braking die, formed
Brake(-holder) block blank；
(5) brake(-holder) block blank by the 3rd intelligent-induction dumper be delivered to machining center production line transmitted, positioned,
Fluting, corase grind, fine grinding, chamfering, flaps are handled, and also carrying out vortex ash disposal simultaneously during above-mentioned each working process is handled,
It is last to finished parts carry out auto spray painting and deliver to inspection center's detection
(6) finished parts after detecting are sent into shipment after automatic packaging line is packed, described automatic packaging by transport mechanism
The packet assembler of line includes automatic breaking mark, shrinkable film, automatic code-spraying, entering carton, automatic joint sealing, automatic subscript automatically successively
Label.
Described detection includes the detection of radium-shine surface accuracy, ultrasonic surface and depth flaw detection, beats mark and (beat automatically on line
Code), inner packing and enter whole box (intelligent program pneumatic clamps), the automatic subscript of intelligent program, the automatic overwrapping machine of intelligent program (intelligence
Mechanical arm shake out and encapsulating).
Here it must be noted that other unaccounted structures that the utility model provides are because be all the known of this area
Structure, according to title described in the utility model or function, those skilled in the art can just find the document of related record, because
This is not described further.Technological means disclosed in the utility model is not limited only to the skill disclosed in above-mentioned embodiment
Art means, in addition to formed technical scheme is combined by above technical characteristic.
Claims (9)
- , will be according to setting in advance by intelligent autmatic measuring device (2) 1. the automatic numerical control full inspection of disk type brake disc a kind of surveys formula production line Definite value weighs good braking tablet raw material and sends batch mixer (3) to by transmission mechanism, by mixed brake(-holder) block after batch mixer batch mixing Raw material sends the first intelligent-induction dumper (4) to by transmission mechanism, and the first intelligent-induction dumper is by mixed braking Tablet raw material sends homogenizer (5) to by transmission mechanism, and homogenizer carries out mixed braking tablet raw material at a high speed Braking tablet raw material is delivered to bakee after stirring aging is bakeed in ageing oven (6), bakee the braking tablet raw material after aging and pass through transmission Mechanism sends the second intelligent-induction dumper (7) to, and the second intelligent-induction dumper transports the braking tablet raw material after bakeing aging Send and be injected into braking die (8) and carry out pressing mold shaping, form brake(-holder) block blank, brake(-holder) block blank is passed by transmission mechanism The 3rd intelligent-induction dumper (9) is given, brake(-holder) block blank is transported to machining center (1), added by the 3rd intelligent-induction dumper Brake(-holder) block blank is processed into brake(-holder) block finished parts (10) and carries out auto spray painting afterwards by work center, is transported to inspection center and is examined Survey, the finished parts after detection are sent into shipment after automatic packaging line is packed by transport mechanism, it is characterised in that：In described processing Pericardium includes conveyer (11), location-plate (12), grooving mechanism (13), corase grind mechanism (14), fine grinding mechanism (15), chamfer mechanism (16), Sheet turning device (17) and ash removing mechanism (18), described conveyer is by brake(-holder) block blank by being provided with determining for default mouth Position plate is sent to grooving mechanism after being positioned, and grooving mechanism is sent to corase grind after brake(-holder) block blank surface is provided with one of deep trouth Mechanism, corase grind mechanism are carried out being sent to fine grinding mechanism after slightly polishing to brake(-holder) block blank, and fine grinding mechanism is carried out to brake(-holder) block blank Chamfer mechanism is sent to after essence polishing, chamfer mechanism forms brake(-holder) block finished parts after chamfering is carried out to brake(-holder) block blank, sent to Brake(-holder) block finished parts are sent to inspection center and detected by Sheet turning device, Sheet turning device progress flaps, described grooving mechanism (13), roughly grind to be separately installed with mechanism (14), fine grinding mechanism (15) and chamfer mechanism and absorb brake(-holder) block blank in process The dedusting mechanism of dust.
- 2. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The conveyer structure that the conveyer stated is integral, the horizontal stand centre of transmission is power transmission shaft (112), and power transmission shaft is around mounted in biography Send on roller, horizontal homogeneous is provided with baffle arrangement (111) on power transmission shaft, and transmission direction of principal axis is provided with card in the both sides of horizontal stand Position baffle plate (113), the centre of screens baffle plate are provided with the parallel channel of transmission direction of principal axis, be provided with the front end of parallel channel by The entrance that width narrows.
- 3. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The location-plate stated is vertically arranged in the front end of horizontal stand, be provided with location-plate it is identical with parallel channel width and with brake(-holder) block hair The through hole that base matches；Described grooving mechanism is to be placed on the annular saw by motor driven above horizontal stand axis vertically Structure, grooving mechanism are fixedly mounted on horizontal stand by the mechanical arm of up and down motion；Described corase grind mechanism and fine grinding mechanism It is the circular grinding discs that the horizontal positioned mechanical arm by up and down motion is fixedly mounted on horizontal stand；Described chamfer mechanism To be arranged on power transmission shaft both sides according to angle, the taper platform mill placed vertically.
- 4. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute Rotating shaft is arranged on corner or the hexgonal structure of conveyer end centered on the Sheet turning device stated, and being provided with each angle can Accommodate the groove of brake(-holder) block finished parts.
- 5. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The ash removing mechanism stated is that piece cover is vertical on grooving mechanism (13), corase grind mechanism (14), fine grinding mechanism (15) or chamfer mechanism Cube metal cap, hydrocyclone is installed in metal cap.
- 6. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The intelligent autmatic measuring device stated includes housing, feeder channel (26), flow provided with the interior vertical direction being interlinked to the outside in housing Meter (25) is located at the upper end of feeder channel, and the movable guide that a charging is opened, feeder channel is closed without material is set in feeder channel Plate (22)；Even on the rotating shaft, the other end, which rotates around the axis, closes or opens feeder channel for movable stock guide one end；Movable guide Plate is inclination stock guide；Rotating shaft is a hollow rotating shaft, and rotating shaft is hollow to be fixed on housing by a strut support, pole both ends, with The symmetrical one side of movable stock guide and rotating shaft are connected with cantilever (23), are fixed with magnetic balance hammer on cantilever, are hammered into shape in magnetic balance The magnet (24) of electrical connection is installed on corresponding housing.
- 7. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The batch mixer stated includes body (31), charging aperture and discharging opening；Rabbling mechanism is provided with the body, the rabbling mechanism is by setting The motor on batch mixer top is put, the cross-shaped rotary axle (32) that is connected with motor and to be arranged on cross-shaped rotary axle vertical Helical blade (34) composition on axle；The trunnion axis of the cross-shaped rotary axle is provided with two wipers (33)；The trunnion axis With the length summation of wiper compared with body radius long 1-3cm；Two wipers are located at different horizontal planes；The vertical length of body Less than the length sum of two wipers.
- 8. a kind of automatic numerical control full inspection of disk type brake disc according to claim 1 surveys formula production line, it is characterised in that：Institute The homogenizer stated, including tank body and two agitating devices placed vertically, agitating device include stirring main shaft (51), stirring Arm (52) and stirring vane (53), described stirring main shaft are vertically arranged in tank interior, the motor belt motor being connected with stirring main shaft Dynamic agitating device rotation, several mixing arms, each mixing arm and stirring main shaft are provided with from the top of stirring main shaft to bottom The perpendicular formed is misaligned, and stirring vane is arranged on the end of mixing arm.
- 9. a kind of automatic numerical control full inspection of disk type brake disc according to claim 8 surveys formula production line, it is characterised in that：Institute Two stirring main shafts of the tank interior stated are in rotating Vortex or counter-rotation, and described stirring vane is in axe-shape, paddle Piece is more than zero degree with horizontal plane institute angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720425056.0U CN206929262U (en) | 2017-04-21 | 2017-04-21 | A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720425056.0U CN206929262U (en) | 2017-04-21 | 2017-04-21 | A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line |
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| Publication Number | Publication Date |
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| CN206929262U true CN206929262U (en) | 2018-01-26 |
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|---|---|---|---|
| CN201720425056.0U Expired - Fee Related CN206929262U (en) | 2017-04-21 | 2017-04-21 | A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line |
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| CN (1) | CN206929262U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107061570A (en) * | 2017-04-21 | 2017-08-18 | 珠海全备汽车零部件有限公司 | A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line and its automatic numerical control full inspection surveys formula production method |
-
2017
- 2017-04-21 CN CN201720425056.0U patent/CN206929262U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107061570A (en) * | 2017-04-21 | 2017-08-18 | 珠海全备汽车零部件有限公司 | A kind of automatic numerical control full inspection of disk type brake disc surveys formula production line and its automatic numerical control full inspection surveys formula production method |
| CN107061570B (en) * | 2017-04-21 | 2024-02-09 | 山东众顺机电科技有限公司 | Automatic numerical control full-detection type production line and automatic numerical control full-detection type production method for disc brake pad |
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Granted publication date: 20180126 |