CN108501200A - A kind of vertical radial extrusion pipe-making machine mechanized production system and its application method - Google Patents
A kind of vertical radial extrusion pipe-making machine mechanized production system and its application method Download PDFInfo
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- CN108501200A CN108501200A CN201810355274.0A CN201810355274A CN108501200A CN 108501200 A CN108501200 A CN 108501200A CN 201810355274 A CN201810355274 A CN 201810355274A CN 108501200 A CN108501200 A CN 108501200A
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- China
- Prior art keywords
- position sensor
- transmission device
- control module
- jack apparatus
- initial position
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/22—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
- B28B21/30—Centrifugal moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/10—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
- B28B21/22—Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
- B28B21/30—Centrifugal moulding
- B28B21/32—Feeding the material into the moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
A kind of vertical radial extrusion pipe-making machine mechanized production system and its application method, belong to mechanical automation control technology field.The present invention includes PLC system, sensing system, actuator system, safety pre-warning system, sensing system is connect with PLC system, actuator system is connect with PLC system, and safety pre-warning system is connect with PLC system, and safety pre-warning system includes safe early warning indicator light.The real time position state of each actuator of sensor system senses, output position signal is to PLC system, PLC is according to received signal, control signal is exported to actuator system, controls the movement of each actuator of actuator system, when any link in production process occurs abnormal, early warning system sends out safety alarm, stop production, trouble shooting greatly improves production efficiency and the quality of production.
Description
Technical field
The present invention relates to a kind of vertical radial extrusion pipe-making machine mechanized production system and its application methods, belong to machinery certainly
Dynamicization control technology field.
Background technology
As Urbanization in China is increasingly accelerated, small-bore drainpipe market demand is continuously increased in engineering construction,
High efficiency tube-making process and equipment become more and more important.
Traditional core mould vibrating tubulation method cannot meet the needs of huge, vertical radial extrusion pipe-making machine due to its use it is dry
Rigid concrete, vertical to produce and demould immediately, instantaneous extrusion forming, production efficiency is high, and extrusion forming effect is good, and compactness is high
The advantages that increasingly favored by enterprise.
In the vertical radial extrusion pipe-making machine starting evening of domestic independent development development, automatization level is low, and final product quality is not
Stablize, therefore be badly in need of a kind of efficient mechanized production system, improves the working efficiency and the quality of production of tuber.
Invention content
The purpose of the present invention is in view of the above shortcomings of the prior art, provide a kind of vertical radial extrusion pipe-making machine automation
Production system and its application method, to realize the automation of tuber production procedure, to improve the working efficiency of tuber with
The quality of production.
In order to achieve the above objectives, the technical solution adopted by the present invention is：A kind of automatic metaplasia of vertical radial extrusion pipe-making machine
Production system, characterized in that including PLC system, sensing system, actuator system, the PLC system is for receiving control letter
Number, output control instruction, including load prepare control module, feeding control module, mixing control module, molding control module,
Unloading demoulding control module；The sensing system is used to detect the real-time status and transmission signal of each executing agency, including passes
Dynamic device initial position sensor, transmission operation position sensor, jack apparatus initial position sensor, jack apparatus work
Make position sensor, operating position sensor；The actuator system is for executing control instruction, including holder, transmission dress
It sets, transmission device lifting slider group, moulded head, hopper, feeding conveyer belt, jack apparatus, jack apparatus lifting slider group, mould
Tool, workbench；
The holder fixes on the ground, is used to support entire vertical radial extrusion pipe-making machine, the mold and the workbench
It is connected, the workbench is connect with holder, and workbench is placed in holder lower part；Feeding conveyer belt one end connects hopper, another
End is connected with mold；The jack apparatus is connect by jack apparatus lifting slider group with bracket slide, and the transmission device is logical
It crosses transmission device lifting slider group to connect with bracket slide, the transmission device is placed in above jack apparatus, the jack apparatus
It is placed in above mold, the transmission device includes driving motor, transmission shaft, and the driving motor passes through transmission shaft and moulded head phase
Even；
The transmission device initial position sensor, transmission operation position sensor are placed in transmission device lifting slider group cunning
In dynamic range, transmission device initial position sensor is placed in above transmission operation position sensor；At the beginning of the jack apparatus
Beginning position sensor, jack apparatus operating position sensor are placed in transmission device lifting slider group sliding scale, jack apparatus
Initial position sensor is placed in above the sensor of jack apparatus operating position；
5 sensors of the sensing system prepare control module with load respectively and connect, and the load prepares control module
It is separately connected transmission device lifting slider group, jack apparatus lifting slider group, workbench；The input terminal of the feeding control module
Prepare control module with load to connect, the output end of feeding control module is separately connected feeding conveyer belt and hopper；It is described to stir
The input terminal for mixing control module is connect with feeding control module, the output end of mixing control module and the driving motor of transmission device
It is connected；The input terminal of the molding control module is filled with mixing control module, transmission device initial position sensor, transmission respectively
It sets operating position sensor to be connected, the output end of molding control module is separately connected transmission device lifting slider group, moulded head；Institute
The input terminal for stating unloading demoulding control module is separately connected molding control module, jack apparatus initial position sensor, socket dress
Operating position sensor, operating position sensor are set, the output end of unloading demoulding control module is separately connected jack apparatus liter
Sliding block group, workbench drop.
Further, which is additionally provided with safety pre-warning system, is used for safe early warning and emergency processing, institute
Safety pre-warning system is stated to connect with the PLC system.
Further, the transmission device initial position sensor, transmission operation position sensor are infrared by two
Sensor forms, and is connected with the holder, the position for detecting transmission device；The jack apparatus initial position sensor,
Jack apparatus operating position sensor is made of two infrared sensors, is connected with the holder, for detecting jack apparatus
Position；The operating position sensor is made of an infrared sensor, is connected with the holder, for detecting workbench
Position.
Further, the bracket by hinges fixes on the ground vertically.
Further, the moulded head is connected with the transmission device, is used for extrusion forming, including upper extrudings disk, lower crowded
Platen and troweling disk.
Further, the hopper is connected with the holder, and for stirring, storing cement material, hopper is internally provided with one
Reamer is stirred, hopper inner transverse is equipped with agitating shaft, and stirring reamer is mounted on agitating shaft.
The application method of above-mentioned vertical radial extrusion pipe-making machine mechanized production system, characterized in that include the following steps：
1）Whether in operating position, transmission device initial position sensor fills operating position sensor detecting work platform with socket
It sets initial position sensor and whether detects transmission device and jack apparatus respectively in initial position, then input position signal
Prepare control module to load；The initial position of the transmission device, operating position are placed in the sliding of transmission device lifting slider group
In range, initial position is placed in above operating position；The initial position of the jack apparatus, operating position are placed in jack apparatus liter
It drops in sliding block group sliding scale, initial position is placed in above operating position；
If operating position sensor detects workbench not in operating position, transmission device initial position sensor is filled with socket
Set initial position sensor and detect transmission device and jack apparatus respectively in initial position, load prepare control module according to
The input signal of the sensor outputs signal to each corresponding executing agency：
180 ° of worktable rotary makes mold 13 enter operating position, i.e. mold feeding mouth is docked with feeding conveyer belt；Transmission device
Declined by transmission device lifting slider group, jack apparatus is declined by jack apparatus lifting slider group；Work as transmission operation
Position sensor detects that transmission device and jack apparatus reach respective working position with jack apparatus operating position sensor
When setting, load is outputed signal at this time and prepares control module, then load preparation production link and terminate, into feeding link；
2）Feeding control module prepares control module with load and is connected, load preparation control module signal is received, according to being received
Signal, export control signal to feeding conveyer belt and hopper；Hopper is started to work, and the stirring reamer built in hopper is started,
It after pug in hopper is sufficiently stirred, is transported on feeding conveyer belt, equably the feeding into mold, proceeds immediately to
Stir link；
3）Mixing control module is connected with feeding control module, receives feeding control module by signal, defeated according to received signal
Go out to control signal to transmission device, start driving motor, moulded head is driven by transmission shaft, the cement material in mold is stirred
It mixes, subsequently enters formed product link；
4）Molding control module respectively with mixing control module, transmission device initial position sensor and transmission operation position
It sets sensor to be connected, receives mixing control module, transmission device initial position sensor and transmission operation position sensing
The signal of device exports control signal to moulded head and transmission device lifting slider group according to received signal；
Moulded head starts, and upper extruding disk, lower extruding disk and troweling disk start rotation, by centrifugal force to the cement material in mold
Extrusion forming is carried out, and is at the uniform velocity moved up under the traction of transmission device lifting slider group, until formed product, transmission device
It is moved to initial position；
At this time transmission device initial position sensor and transmission operation position sensor by respective positions signal export to
Molding control module, when transmission operation position sensor detects transmission device not in operating position, and at the beginning of transmission device
Beginning position sensor detects transmission device in initial position, and formed product link terminates, and finally enters unloading demoulding link；
5）Unloading demoulding control module is passed with molding control module, operating position sensor, jack apparatus initial position respectively
Sensor and jack apparatus operating position sensor are connected, and receive molding control module, operating position sensor, jack apparatus
The signal of initial position sensor and jack apparatus operating position sensor exports control signal and gives jack apparatus lifting slider
Group and workbench；
Start jack apparatus lifting slider device, jack apparatus is moved to initial position, rotary table to unloading position, together
When jack apparatus initial position sensor and jack apparatus operating position sensor position signal exported give unloading demoulding control
Module, when jack apparatus operating position, sensor detects jack apparatus not in operating position, and jack apparatus initial position passes
Sensor detects jack apparatus in initial position, unloads stripper rings section end, and entire production procedure terminates；
6）When the mechanized production system occurs abnormal, the indicator light of safety pre-warning system sends out red early warning, emergent stopping
Production checks failure；The exception include in PLC system any submodule can not receive the signal of each sensor, actuator system
Any execution device does not press control instruction and works in system.
Compared with prior art, a kind of vertical radial extrusion pipe-making machine mechanized production system provided by the invention has as follows
Advantage：
1. the present invention is controlled by PLC system and produced, the automation of production process is realized, production efficiency is improved, saves significantly
About human cost；
2. the present invention accurately controls each production link using PLC system, improper operation is effectively prevented, production matter is improved
Amount；
3. the present invention is equipped with automatic early-warning system, the defect rate of production product is effectively controlled, production security is improved.
The present invention includes PLC system, sensing system, actuator system, safety pre-warning system, sensing system and PLC
System connects, and actuator system is connect with PLC system, and safety pre-warning system is connect with PLC system, and safety pre-warning system includes peace
Full early warning indicator light.Transmission device lifting slider group is connected with the holder, is used for lifting transmission device；Transmission device is by driving
Motor, transmission shaft and drive axle support composition, are connected with transmission device sliding block group, for driving the moulded head；Transmission shaft
Holder is connected with the transmission shaft, is used for fixed conveyor axis, prevents transmission shaft bounce in the course of work excessive.Jack apparatus lifts
Sliding block group is connected with holder, for lifting jack apparatus；Jack apparatus is connected with jack apparatus lifting slider group, is used for wiper die
Have socket and sweeping through the material.Workbench is connected with holder, is used for the operating position of rotating mould.Each actuator of sensor system senses
Real time position state, output position signal export control signal and give actuator system to PLC system, PLC according to received signal
System controls the movement of each actuator of actuator system, when any link in production process occurs abnormal, early warning system hair
Go out safety alarm, stop production, trouble shooting greatly improves production efficiency and the quality of production.
Increasingly increase with the market demand of small-bore drainpipe, the demand to high efficiency tuber is increasingly urgent, this hair
Bright method is simple, easy to operate, and can effective reduction in the numbers of seconds, improve production efficiency, so market prospects still compare
Optimistic.
Description of the drawings
Fig. 1 is automated production control system overall structure block diagram of the present invention；
Fig. 2 is executing agency's structural schematic diagram of the present invention；
Fig. 3 is the side view of Fig. 2；
Fig. 4 is transmission structures figure of the present invention；
Fig. 5 is hopper construction figure of the present invention；
Fig. 6 is moulded head structure chart of the present invention；
In figure, 1- transmission devices, 2- transmission device initial position sensors, 3- transmission device lifting sliders, 4- holders, 5- transmissions
Device operating position sensor, 6- hoppers, 7- feeding conveyer belts, 8- jack apparatus initial position sensors, 9- moulded heads, 10-
Jack apparatus operating position sensor, 11- jack apparatus lifting sliders, 12- jack apparatus, 13- molds, 14- workbench, 15-
Operating position sensor, 16- safe early warning indicator lights, 17- driving motors, 18- drive axle supports, 19- transmission shafts squeeze on 20
Platen, 21 times extruding disks, 22 troweling disks, 23 agitating shafts, 24 stirring reamers.
Specific implementation mode
The present invention is further illustrated with reference to the accompanying drawings and examples.
Such as Fig. 1, the automated production control system overall structure block diagram of one embodiment of the invention is shown, it is a kind of vertical
Radial extruding tubing machine mechanized production system, including PLC system, sensing system, actuator system, safety pre-warning system.
Such as Fig. 2,3,4, the actuator structure figure of the embodiment of the present invention is shown.
Specifically, PLC system includes load preparation, feeding, stirring, molding, unloading 5 control modules of demoulding, for receiving
Collect the signal of sensing system input, control instruction is exported to actuator system.Load prepares control module and operating position
Sensor 15, transmission device initial position sensor 2, transmission operation position sensor 5, jack apparatus initial position sensing
Device 8 and jack apparatus operating position sensor 10 are connected, and operating position sensor 15 detects whether workbench 14 is working
Position, transmission device initial position sensor 2 detect transmission device 1 with jack apparatus initial position sensor 8 and insert respectively
Whether mouth device 12 inputs to load by position signal and prepares control module, Loading Control module is according to input in initial position
Signal outputs signal to each corresponding executing agency：
Workbench 14, which rotates 180 °, makes mold 13 enter operating position；Transmission device lifting slider group 3 falls transmission device 1；It inserts
Mouth device lifting slider group 11 falls jack apparatus 12；When transmission operation position sensor 5 and jack apparatus operating position
When sensor 10 detects that transmission device 1 and jack apparatus 12 reach operating position, that is, operating position is reached, at this time output letter
Number to load prepare control module, then load prepare production link terminate, into feeding link.
Feeding control module prepares control module with load and is connected, load preparation control module signal is received, according to being connect
The signal of receipts exports control signal to feeding conveyer belt 7, and hopper 6 is started to work, and is started the stirring reamer built in hopper 6, will be expected
After pug in bucket 6 is sufficiently stirred, it is transported on feeding conveyer belt 7, uniformly the feeding into mold 13, proceeds immediately to
Stir link.
Mixing control module is connected with feeding control module, receives feeding control module by signal, according to received signal,
Control signal is exported to transmission device 1, starts driving motor, moulded head 9 is driven by transmission shaft, to the cement material in mold 13
It is stirred, subsequently enters formed product link.
Molding control module and mixing control module, transmission device initial position sensor 2 and transmission operation position
It sets sensor 5 to be connected, receives mixing control module, transmission device initial position sensor 2 and transmission operation position and pass
The signal of sensor 5 exports control signal to moulded head 9 and transmission device lifting slider group 3, molding according to received signal
First 9 start, and upper extruding disk, lower extruding disk and troweling disk start rotation, are carried out to the cement material in mold 13 by centrifugal force
Extrusion forming, and at the uniform velocity moved up under the traction of transmission device lifting slider group 3, until formed product, transmission device 1 moves
It moves to initial position.
At this time transmission device initial position sensor 2 and transmission operation position sensor 5 by position signal export
To molding control module, when transmission operation position sensor 5 detects transmission device 1 not in production position, and it is driven dress
It sets initial position sensor 2 and detects transmission device 1 in initial position, formed product link terminates, and it is de- to finally enter unloading
Modular ring section.
Unloading demoulding control module and molding control module, operating position sensor 15, socket initial position sensor 8
And jack apparatus operating position sensor 10 is connected, and it is initial to receive molding control module, operating position sensor 15, socket
The signal of position sensor 8 and jack apparatus operating position sensor 10 exports control signal and gives jack apparatus lifting slider
Group 11 and workbench 14, start jack apparatus lifting slider device 11, jack apparatus 11 are moved to initial position, rotary work
Platform 14 to unloading position, while socket initial position sensor 8 and socket operating position sensor 10 by position signal export to
Unloading demoulding control module, when socket operating position sensor 10 detect jack apparatus 12 not production position, and socket fill
It sets initial position sensor 8 and detects jack apparatus 12 in initial position, unload stripper rings section end, entire production procedure knot
Beam.
Specifically, sensing system include transmission device initial position sensor 2, transmission operation position sensor 5,
Jack apparatus initial position sensor 8, jack apparatus operating position sensor 10, operating position sensor 15, for detecting
The real-time status and transmission signal of each executing agency, connect with PLC system.Transmission device initial position sensor 2, transmission device
Operating position sensor 5 is made of two infrared sensors, is connected with holder 4, the state position for detecting transmission device 1；
Jack apparatus initial position sensor 8, jack apparatus operating position sensor 10 are made of two infrared sensors, with holder 4
It is connected, the state position for detecting jack apparatus 12；Operating position sensor 15 is made of an infrared sensor, with branch
Frame 4 is connected, the position for detecting workbench.
Specifically, actuator system includes holder 4, and transmission device 1, transmission device lifting slider group 3, moulded head 9, hopper
6, feeding conveyer belt 7, jack apparatus 12, jack apparatus lifting slider group 11, mold 13, workbench 14, for execute control refer to
It enables, is connect with PLC system.Holder 4 fixes on the ground vertically, each component of support vertical radial extruding tubing machine；Transmission dress
It sets lifting slider group 3 with holder 4 to be connected, is used for lifting transmission device 1；Transmission device 1 is connected 3 with transmission device sliding block group, uses
In passing power, moulded head 9 is driven；Moulded head 9 is connected with transmission device 1, is used for extrusion forming cement material；Hopper 6 and holder 4
It is connected, for the material that mixes cement；Feeding conveyer belt 7 is connected with holder 4, for uniformly conveying cement material；Jack apparatus lifts
Sliding block group 11 is connected with holder 4, for lifting jack apparatus 12；Jack apparatus 12 is connected with jack apparatus lifting slider group 11,
For squeezing, smoothing out product jack part；Workbench 14 is connected with holder 4, is used for fixing mould 13；Mold 13 and workbench 14
It is connected, is used for fixed constraint cement material.
Specifically, safety pre-warning system includes safe early warning indicator light 16, it is connected with holder 4, receives PLC system signal,
When any submodule occurs abnormal in PLC system, safe early warning indicator light 16 sends out red early warning, emergent stopping production, inspection
Look into failure；case1:PLC system can not receiving sensor signal, early warning indicator light is bright；case2：It is any in actuator system to hold
Hang Qi mechanisms do not press control instruction and work, and early warning indicator light is bright.
It is illustrating for progress to be implemented to the preferable of the present invention, but the invention is not limited to the implementation above
Example, those skilled in the art can also make various equivalent variations or be replaced under the premise of without prejudice to spirit of that invention
It changes, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (7)
1. a kind of vertical radial extrusion pipe-making machine mechanized production system, characterized in that including PLC system, sensing system, hold
Row device system, the PLC system control signal, output control instruction for receiving, including load prepares control module, feeding control
Molding block, mixing control module, molding control module, unloading demoulding control module；The sensing system is respectively held for detecting
The real-time status of row mechanism and transmission signal, including transmission device initial position sensor, transmission operation position sensor,
Jack apparatus initial position sensor, jack apparatus operating position sensor, operating position sensor；The actuator system
For executing control instruction, including holder, transmission device, transmission device lifting slider group, moulded head, hopper, feeding conveyer belt,
Jack apparatus, jack apparatus lifting slider group, mold, workbench；
The holder fixes on the ground, is used to support entire vertical radial extrusion pipe-making machine, the mold and the workbench
It is connected, the workbench is connect with holder, and workbench is placed in holder lower part；Feeding conveyer belt one end connects hopper, another
End is connected with mold；The jack apparatus is connect by jack apparatus lifting slider group with bracket slide, and the transmission device is logical
It crosses transmission device lifting slider group to connect with bracket slide, the transmission device is placed in above jack apparatus, the jack apparatus
It is placed in above mold, the transmission device includes driving motor, transmission shaft, and the driving motor passes through transmission shaft and moulded head phase
Even；
The transmission device initial position sensor, transmission operation position sensor are placed in transmission device lifting slider group cunning
In dynamic range, transmission device initial position sensor is placed in above transmission operation position sensor；At the beginning of the jack apparatus
Beginning position sensor, jack apparatus operating position sensor are placed in transmission device lifting slider group sliding scale, jack apparatus
Initial position sensor is placed in above the sensor of jack apparatus operating position；
5 sensors of the sensing system prepare control module with load respectively and connect, and the load prepares control module
It is separately connected transmission device lifting slider group, jack apparatus lifting slider group, workbench；The input terminal of the feeding control module
Prepare control module with load to connect, the output end of feeding control module is separately connected feeding conveyer belt and hopper；It is described to stir
The input terminal for mixing control module is connect with feeding control module, the output end of mixing control module and the driving motor of transmission device
It is connected；The input terminal of the molding control module is filled with mixing control module, transmission device initial position sensor, transmission respectively
It sets operating position sensor to be connected, the output end of molding control module is separately connected transmission device lifting slider group, moulded head；Institute
The input terminal for stating unloading demoulding control module is separately connected molding control module, jack apparatus initial position sensor, socket dress
Operating position sensor, operating position sensor are set, the output end of unloading demoulding control module is separately connected jack apparatus liter
Sliding block group, workbench drop.
2. a kind of vertical radial extrusion pipe-making machine mechanized production system according to claim 1, characterized in that this is automatic
Change production system and be additionally provided with safety pre-warning system, is used for safe early warning and emergency processing, the safety pre-warning system and the PLC
System connects.
3. a kind of vertical radial extrusion pipe-making machine mechanized production system according to claim 1, characterized in that the biography
Dynamic device initial position sensor, transmission operation position sensor are made of two infrared sensors, with the holder phase
Even, the position for detecting transmission device；The jack apparatus initial position sensor, jack apparatus operating position sensor by
Two infrared sensor compositions, are connected with the holder, the position for detecting jack apparatus；The operating position sensor
It is made of an infrared sensor, is connected with the holder, the position for detecting workbench.
4. a kind of vertical radial extrusion pipe-making machine mechanized production system according to claim 1, characterized in that the branch
Frame is fixed on the ground vertically by hinge.
5. a kind of vertical radial extrusion pipe-making machine mechanized production system according to claim 1, characterized in that it is described at
Type head is connected with the transmission device, is used for extrusion forming, including upper extruding disk, lower extruding disk and troweling disk.
6. a kind of vertical radial extrusion pipe-making machine mechanized production system according to claim 1, characterized in that the material
Bucket is connected with the holder, and for stirring, storing cement material, hopper is internally provided with a stirring reamer.
7. the user of the vertical radial extrusion pipe-making machine mechanized production system according to any one of claim 1-6
Method, characterized in that include the following steps：
1）Whether in operating position, transmission device initial position sensor fills operating position sensor detecting work platform with socket
It sets initial position sensor and whether detects transmission device and jack apparatus respectively in initial position, then input position signal
Prepare control module to load；The initial position of the transmission device, operating position are placed in the sliding of transmission device lifting slider group
In range, initial position is placed in above operating position；The initial position of the jack apparatus, operating position are placed in jack apparatus liter
It drops in sliding block group sliding scale, initial position is placed in above operating position；
If operating position sensor detects workbench not in operating position, transmission device initial position sensor is filled with socket
Set initial position sensor and detect transmission device and jack apparatus respectively in initial position, load prepare control module according to
The input signal of the sensor outputs signal to each corresponding executing agency：
180 ° of worktable rotary makes mold 13 enter operating position, i.e. mold feeding mouth is docked with feeding conveyer belt；Transmission device
Declined by transmission device lifting slider group, jack apparatus is declined by jack apparatus lifting slider group；Work as transmission operation
Position sensor detects that transmission device and jack apparatus reach respective working position with jack apparatus operating position sensor
When setting, load is outputed signal at this time and prepares control module, then load preparation production link and terminate, into feeding link；
2）Feeding control module prepares control module with load and is connected, load preparation control module signal is received, according to being received
Signal, export control signal to feeding conveyer belt and hopper；Hopper is started to work, and the stirring reamer built in hopper is started,
It after pug in hopper is sufficiently stirred, is transported on feeding conveyer belt, equably the feeding into mold, proceeds immediately to
Stir link；
3）Mixing control module is connected with feeding control module, receives feeding control module by signal, defeated according to received signal
Go out to control signal to transmission device, start driving motor, moulded head is driven by transmission shaft, the cement material in mold is stirred
It mixes, subsequently enters formed product link；
4）Molding control module respectively with mixing control module, transmission device initial position sensor and transmission operation position
It sets sensor to be connected, receives mixing control module, transmission device initial position sensor and transmission operation position sensing
The signal of device exports control signal to moulded head and transmission device lifting slider group according to received signal；
Moulded head starts, and upper extruding disk, lower extruding disk and troweling disk start rotation, by centrifugal force to the cement material in mold
Extrusion forming is carried out, and is at the uniform velocity moved up under the traction of transmission device lifting slider group, until formed product, transmission device
It is moved to initial position；
At this time transmission device initial position sensor and transmission operation position sensor by respective positions signal export to
Molding control module, when transmission operation position sensor detects transmission device not in operating position, and at the beginning of transmission device
Beginning position sensor detects transmission device in initial position, and formed product link terminates, and finally enters unloading demoulding link；
5）Unloading demoulding control module is passed with molding control module, operating position sensor, jack apparatus initial position respectively
Sensor and jack apparatus operating position sensor are connected, and receive molding control module, operating position sensor, jack apparatus
The signal of initial position sensor and jack apparatus operating position sensor exports control signal and gives jack apparatus lifting slider
Group and workbench；
Start jack apparatus lifting slider device, jack apparatus is moved to initial position, rotary table to unloading position, together
When jack apparatus initial position sensor and jack apparatus operating position sensor position signal exported give unloading demoulding control
Module, when jack apparatus operating position, sensor detects jack apparatus not in operating position, and jack apparatus initial position passes
Sensor detects jack apparatus in initial position, unloads stripper rings section end, and entire production procedure terminates；
6）When the mechanized production system occurs abnormal, the indicator light of safety pre-warning system sends out red early warning, emergent stopping
Production checks failure；The exception include in PLC system any submodule can not receive the signal of each sensor, actuator system
Any execution device does not press control instruction and works in system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810355274.0A CN108501200B (en) | 2018-04-19 | 2018-04-19 | A kind of vertical radial extrusion pipe-making machine mechanized production system and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810355274.0A CN108501200B (en) | 2018-04-19 | 2018-04-19 | A kind of vertical radial extrusion pipe-making machine mechanized production system and its application method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111930068A (en) * | 2020-08-20 | 2020-11-13 | 河北工业大学 | Control system of vertical radial extrusion pipe making equipment |
| CN112025965A (en) * | 2020-08-20 | 2020-12-04 | 江苏科瑞德智控自动化科技有限公司 | Embedded control system and method for vertical radial extrusion pipe manufacturing equipment |
| US20220091598A1 (en) * | 2020-09-18 | 2022-03-24 | Ishida Co., Ltd. | Production processing apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111930068A (en) * | 2020-08-20 | 2020-11-13 | 河北工业大学 | Control system of vertical radial extrusion pipe making equipment |
| CN112025965A (en) * | 2020-08-20 | 2020-12-04 | 江苏科瑞德智控自动化科技有限公司 | Embedded control system and method for vertical radial extrusion pipe manufacturing equipment |
| CN111930068B (en) * | 2020-08-20 | 2021-04-06 | 河北工业大学 | Control system of vertical radial extrusion pipe making equipment |
| CN112025965B (en) * | 2020-08-20 | 2021-04-20 | 河北工业大学 | Embedded control system and method for vertical radial extrusion pipe manufacturing equipment |
| US20220091598A1 (en) * | 2020-09-18 | 2022-03-24 | Ishida Co., Ltd. | Production processing apparatus |
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| CN108501200B (en) | 2019-09-20 |
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