CN206929066U - A kind of air compressor energy saving control system - Google Patents
A kind of air compressor energy saving control system Download PDFInfo
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- CN206929066U CN206929066U CN201720398308.5U CN201720398308U CN206929066U CN 206929066 U CN206929066 U CN 206929066U CN 201720398308 U CN201720398308 U CN 201720398308U CN 206929066 U CN206929066 U CN 206929066U
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- air compressor
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- data processing
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Abstract
The utility model discloses a kind of air compressor energy saving control system,Including monitoring unit,Central processing unit,Database,Control module and variable frequency regulating speed control module,The signal output part of monitoring unit is connected with A/D converter,The output end of A/D converter and the input of central processing unit connect,The output end of central processing unit is connected with data processing module,The output end of data processing module and the input of control module connect,The output end of control module is connected with regulation and control unit,Regulate and control the variable frequency regulating speed control module for being provided with unit and being used to regulate and control air compressor machine,The output end of control module is also associated with coolant conveyer controlling switch and oil pump control switch,The input of data processing module is connected with database,The input of database is connected with keyboard and the first display screen,Data processing module is also associated with data comparison module.Air compressor machine control effect is good, easy to control, and cost is low, can understand temperature and pressure during compressor operation in real time, and energy consumption is low.
Description
Technical field
It the utility model is related to a kind of air compressor energy saving control system.
Background technology
Air compressor machine controls the supply of air compressor machine in its control using loading, feather valve, due to the work of gas equipment
Cycle or the difference of production technology so that gas consumption fluctuates, and causes air compressor machine frequently to load, unload sometimes;Pneumatics
For motor still in operating, power is about 50% when loading, not only serious waste electric energy but also increase equipment after machine unloading
Mechanical wear, and it is a unexpected process to load, and larger impact can be caused to equipment and power network;Equipment can be caused simultaneously
Maintenance is big, and noise is big and the shortening of each part life of machine;When gas consumption changes, manual operation determines the platform of start-stop compressor
Number, scientific management is not carried out to air compressor machine according to the demand of reality;Compressor operation situation and fault message are entirely by operation
The meter reading of personnel's timing or micro-judgment;This original operating method is very unreliable, particularly work inside air compressor machine
Condition can not science judgment and management;After system goes wrong, it can not ensure quickly to search mechanical disorder, it is impossible to reflect machine in time
The actual operating state of device.
The content of the invention
The technical problems to be solved in the utility model be to provide it is a kind of simple in construction, using, it is easy for installation, it is simple to operate,
Air compressor machine control effect is good, easy to control, and cost is low, can understand temperature and pressure during compressor operation in real time, and energy consumption is low,
It is applied widely, service life length, there is the air compressor energy saving control system securely and reliably acted on.
To solve the above problems, the utility model adopts the following technical scheme that:
A kind of air compressor energy saving control system, including monitoring unit, central processing unit, database, control module and frequency conversion
Speed-regulating control module, the signal output part of the monitoring unit are connected with A/D converter, the output end of the A/D converter with
The input connection of central processing unit, the output end of the central processing unit are connected with data processing module, the data processing
The output end of module and the input of control module connect, and the output end of the control module is connected with regulation and control unit, the tune
The variable frequency regulating speed control module for being provided with unit and being used to regulate and control air compressor machine is controlled, the output end of the control module is also associated with cooling down
Liquid conveyer controlling switch and oil pump control switch, the input of the data processing module are connected with database, the data
The input in storehouse is connected with keyboard and the first display screen, and the data processing module is also associated with data comparison module, the number
A data wire connectivity port is provided with according to contrast module, the monitoring unit is by temperature monitoring module and pressure monitoring module group
Into the temperature monitoring module and pressure monitoring module are connected with A/D converter.
As preferable technical scheme, the output end of the data processing module is connected with second display screen, and described first
Display screen and second display screen are touch LCD screen, and the output end of the data processing module is also associated with data and deposited
Module is stored up, the data memory module is provided with a data wire connecting interface, and the central processing unit is connected with power module.
As preferable technical scheme, the control module is adopted with coolant conveyer controlling switch and oil pump control switch
Connected with signal, the coolant conveyer controlling switch is arranged on the power input line of coolant conveyer, the oil pump
Controlling switch is arranged on oil pump power input line.
As preferable technical scheme, the data processing module side is connected with anti-electromagnetic jammer.
As preferable technical scheme, the power module can be civil power or redundant electrical power.
A kind of beneficial effect of air compressor energy saving control system of the utility model is:It is simple in construction, using, it is easy for installation,
Simple to operate, air compressor machine control effect is good, easy to control, and cost is low, can understand temperature and pressure during compressor operation in real time
Power, energy consumption is low, applied widely, service life length, has the function that safe and reliable.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is a kind of structural representation of air compressor energy saving control system of the utility model.
Embodiment
Refering to a kind of air compressor energy saving control system shown in Fig. 1, including monitoring unit, central processing unit, database, control
Molding block and variable frequency regulating speed control module, the signal output part of the monitoring unit are connected with A/D converter, the A/D conversions
The output end of device and the input of central processing unit connect, and the output end of the central processing unit is connected with data processing module,
The output end of the data processing module and the input of control module connect, and the output end of the control module is connected with regulation and control
Unit, the regulation and control unit is interior to be provided with the variable frequency regulating speed control module for being used to regulate and control air compressor machine, the output end of the control module
Coolant conveyer controlling switch and oil pump control switch are also associated with, input and the database of the data processing module connect
Connect, the input of the database is connected with keyboard and the first display screen, and the data processing module is also associated with data comparison
Module, the data comparison module are provided with a data wire connectivity port, and the monitoring unit is by temperature monitoring module and pressure
Power monitoring modular is formed, and the temperature monitoring module and pressure monitoring module are connected with A/D converter.
A preferred embodiment in the utility model, the output end of the data processing module are connected with the second display
Screen, first display screen and second display screen are touch LCD screen, and the output end of the data processing module is also
Data memory module is connected with, the data memory module is provided with a data wire connecting interface, and the central processing unit connects
It is connected to power module.
A preferred embodiment in the utility model, the control module and coolant conveyer controlling switch and oil pump
Controlling switch is connected using signal, and the coolant conveyer controlling switch is arranged on the power input line of coolant conveyer
On, the oil pump control switch is arranged on oil pump power input line.
A preferred embodiment in the utility model, the data processing module side are connected with anti-electromagnetic jammer.
A preferred embodiment in the utility model, the power module can be civil power or redundant electrical power.
Further, A/D converter is existing equipment in the utility model, therefore is not done in the utility model detailed
Description, and A/D converter is analog-digital converter, typically refers to an electronic component by analog-signal transitions for data signal;
Common analog-digital converter is the data signal that an input voltage signal is converted to an output;Due to data signal in itself
Without practical significance, a relative size is merely representative of;Therefore any one analog-digital converter is required for one to refer to analog quantity
As the standard of conversion, relatively common normative reference is maximum convertible signal magnitude;And the digital quantity exported then represents
Input signal relative to reference signal size;The most important parameter of analog-digital converter is the precision of conversion, generally with output
How much expressions of the digit of data signal.The digit for the data signal that converter can be exported accurately is more, represents converter energy
The ability of enough resolution input signals is stronger, and the performance of converter is also better.
Further, the data processing module side is connected with anti-electromagnetic jammer, passes through set anti-electromagnetic interference
Device, data processing module can be avoided to be influenceed the accurate of its processing by external electromagnetic signal interference when carrying out data comparison processing
Property and speed.
Further, the power module can be civil power or redundant electrical power, in the utility model, generally
The system connection is civil power, and can be connected after civil power failure with redundant electrical power.
Further, the input of the database is connected with keyboard and the first display screen, passes through set keyboard and
One display screen, data input operation can be carried out into database, data in database can be also modified.
A kind of air compressor energy saving control system of the utility model has advantages below:In use, first controlled by the system
Oil pump control switchs, and opens oil pump, ensures that each lubricating component lubrication is good in air compressor machine, is now opening pneumatics after pump start
Machine, air compressor machine work, by set pressure monitoring module and temperature monitoring module, it is interior at work can to understand air compressor machine in real time
The temperature and pressure in portion, and central processing unit is passed information to, central processing unit passes data to data processing module,
Data processing module then recalls the numerical value preset in database and is compared in data comparison module, internal after contrast
When pressure is more than or less than post facility requirement, can data processing module send a signal to control module, control mould
Signal is passed to regulation and control unit by block, and is regulated and controled unit and then controlled variable frequency regulating speed control module to carry out frequency conversion to the motor of air compressor machine
Speed governing, so that air compressor machine internal pressure meets needed for post facility use, and by such regulation and control, air compressor machine is realized
Frequency control, the electric energy energy consumption of air compressor machine when in use can be reduced, and can also increase the service life of air compressor machine.The letter of its structure
It is single, using, it is easy for installation, simple to operate, air compressor machine control effect is good, easy to control, and cost is low, can understand air compressor machine fortune in real time
Temperature and pressure during row, energy consumption is low, applied widely, service life length, has the function that safe and reliable.
It is described above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to
In this, any change or replacement expected without creative work, should all cover within the scope of protection of the utility model.
Therefore, the scope of protection of the utility model should be determined by the scope of protection defined in the claims.
Claims (5)
- A kind of 1. air compressor energy saving control system, it is characterised in that:Including monitoring unit, central processing unit, database, control mould Block and variable frequency regulating speed control module, the signal output part of the monitoring unit are connected with A/D converter, the A/D converter The input of output end and central processing unit connects, and the output end of the central processing unit is connected with data processing module, described The output end of data processing module and the input of control module connect, and the output end of the control module is connected with regulation and control list Member, the regulation and control unit is interior to be provided with the variable frequency regulating speed control module for being used to regulate and control air compressor machine, and the output end of the control module is also Coolant conveyer controlling switch and oil pump control switch are connected with, input and the database of the data processing module connect Connect, the input of the database is connected with keyboard and the first display screen, and the data processing module is also associated with data comparison Module, the data comparison module are provided with a data wire connectivity port, and the monitoring unit is by temperature monitoring module and pressure Power monitoring modular is formed, and the temperature monitoring module and pressure monitoring module are connected with A/D converter.
- 2. air compressor energy saving control system according to claim 1, it is characterised in that:The output of the data processing module End is connected with second display screen, and first display screen and second display screen are touch LCD screen, at the data The output end of reason module is also associated with data memory module, and the data memory module is provided with a data wire connecting interface, The central processing unit is connected with power module.
- 3. air compressor energy saving control system according to claim 1, it is characterised in that:The control module and coolant are defeated Send machine controlling switch to switch with oil pump control to connect using signal, it is defeated that the coolant conveyer controlling switch is arranged on coolant Send on the power input line of machine, the oil pump control switch is arranged on oil pump power input line.
- 4. air compressor energy saving control system according to claim 1, it is characterised in that:The data processing module side connects It is connected to anti-electromagnetic jammer.
- 5. air compressor energy saving control system according to claim 2, it is characterised in that:The power module can be civil power Or redundant electrical power.
Priority Applications (1)
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CN201720398308.5U CN206929066U (en) | 2017-04-17 | 2017-04-17 | A kind of air compressor energy saving control system |
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CN201720398308.5U CN206929066U (en) | 2017-04-17 | 2017-04-17 | A kind of air compressor energy saving control system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112343795A (en) * | 2020-11-12 | 2021-02-09 | 苏州市洋基机电工程有限公司 | Be used for air compressor machine heat recovery and cooling economizer system |
-
2017
- 2017-04-17 CN CN201720398308.5U patent/CN206929066U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112343795A (en) * | 2020-11-12 | 2021-02-09 | 苏州市洋基机电工程有限公司 | Be used for air compressor machine heat recovery and cooling economizer system |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180126 Termination date: 20190417 |
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CF01 | Termination of patent right due to non-payment of annual fee |