CN206925317U - A kind of vacuum melting for metal soft magnetic material cools down breaker - Google Patents
A kind of vacuum melting for metal soft magnetic material cools down breaker Download PDFInfo
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- CN206925317U CN206925317U CN201720927838.4U CN201720927838U CN206925317U CN 206925317 U CN206925317 U CN 206925317U CN 201720927838 U CN201720927838 U CN 201720927838U CN 206925317 U CN206925317 U CN 206925317U
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- vacuum chamber
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Abstract
The utility model discloses a kind of vacuum melting for metal soft magnetic material to cool down breaker, including vacuum chamber, crucible, inductor, guiding gutter, quenching apparatus, receiver；The left side upper position of vacuum chamber, which installs, to be equipped with vacuum chamber and enters power port, the left side top position of vacuum chamber is fixedly installed vacuum chamber charging aperture, the right side middle and upper part position of vacuum chamber is fixedly installed vacuum orifice, the position that vacuum chamber inlet and outlet is fixedly installed in the middle part of the rear side of vacuum chamber, kept right, discharging opening are fixedly installed on the position of the right side of vacuum chamber on the lower.This vacuum melting for metal soft magnetic material cools down breaker, simplify the production technology of soft magnetic metal powder, oxygen content and waste that technique makes powder core are reduced, substantially increases the magnetic conductivity of powder core, while improve the stability of metal soft magnetic powder core.
Description
Technical field
The utility model belongs to the vacuum melting cooling crushing technology field of metal soft magnetic material, and in particular to one kind is used for
The vacuum melting cooling breaker of metal soft magnetic material.
Background technology
In recent years, with scientific and technological progress, to environmental protection, the raising of power conservation requirement, electronics, electric product are promoted towards height
Precision, high sensitivity and Large Copacity, miniaturization, high efficiency direction conduct a research and developed.Metal soft magnetic powder core is greatly closed
Note, because electronic component made of such a material has good high-gradient magnetism energy, wide permanent magnetic conductivity and low-loss, low cost
The features such as.
High-test metal soft magnetic-powder core product is made, has first had to high-test metal soft magnetic powder raw material.At present, domestic market
On manufacture the soft magnetic metal powder of metal soft magnetic powder core, it is most of using South Korea's flouring technology very many years ago, i.e., it is antivacuum
Melting-pouring in water filling-- deoxidation-dehydration-of coming out of the stove is broken；This cumbersome backwardness of manufacture craft, labour cost are high；With this
The metal soft magnetic powder core that soft magnetic metal powder is produced, properties of product are low, and oxygen content is high, and loss is high, and performance is unstable；Also there is water
Atomization manufactures powder, and the powder core processability that it is produced is poor, oxygen content is high, loss is big；The powder of aerosolization manufacture, cost
High, being not suitable for market development needs；The defects of inventor is based in the prior art have developed one kind and be used for metal soft magnetic material
Vacuum melting cooling breaker, can solve the problems of the prior art well.
Utility model content
The utility model is in order to solve the above-mentioned technical problem, there is provided a kind of vacuum melting for metal soft magnetic material cools down
Breaker, its design structure is simple, scientific and reasonable, it is easy to use efficiently, the utility model be by vacuum chamber melting,
One step completed device is crushed, mainly using hollow chamber, under the state of the art vacuumized, soft magnetic metal powder is placed into earthenware
Heated in crucible, soft magnetic metal powder is in high temperature fused state, then cooled down, be broken, so as to solve non-vacuum melting gold
Belong to soft magnetic powder, the problem of technique is cumbersome, labour cost is high, also solve water atomization manufacture powder, its powder core produced
The problem of processability is poor, oxygen content is high, loss is big, while solve aerosolization manufacture soft magnetic metal powder cost is high asks
Topic, has reached effective control to soft magnetic metal powder smelting technology.
Technical scheme is used by the utility model：A kind of broken dress of vacuum melting cooling for metal soft magnetic material
Put, including vacuum chamber, crucible, inductor, guiding gutter, quenching apparatus, receiver；The left side upper position of vacuum chamber, which installs, to be equipped with
Vacuum chamber enters power port, and the left side top position of vacuum chamber is fixedly installed vacuum chamber charging aperture, the right side upper position of vacuum chamber
Put and be fixedly installed vacuum orifice, the position that vacuum chamber inlet and outlet is fixedly installed in the middle part of the rear side of vacuum chamber, kept right, discharging
Mouth is fixedly installed on the position of the right side of vacuum chamber on the lower；Crucible for upset is fixedly installed on the right side of vacuum chamber charging aperture
Bottom, and it is arranged on the inside of inductor；The lower right side of crucible is provided with guiding gutter, and guiding gutter is is obliquely installed, guiding gutter
Docked with quenching apparatus, for being provided with intake-outlet in the quenching apparatus of cooling；The lower right side fixed setting of quenching apparatus
There is breaker, the bottom of breaker is fixedly installed receiver.
The metal soft magnetic material solution by crucible for smelting, it is injected into by guiding gutter on quenching apparatus.
The vacuum chamber inlet and outlet is fixedly connected with the rear wall of vacuum chamber, and vacuum chamber inlet and outlet cools down with extraneous enclosed
System connects.
The metal soft magnetic material after breaker is broken, after the rotation cooling of receiver, by discharging
Mouth discharge.
The guiding gutter is obliquely installed for the high right-hand member of left end is low, and guiding gutter is fixedly installed on the lower section of crucible, right-hand member with
Quenching apparatus docks.
The use process that this vacuum melting for metal soft magnetic material cools down breaker is：First by alloy soft magnetic
Material is put into crucible by vacuum chamber charging aperture, closes vacuum chamber charging aperture and discharging opening；Then vacuum extractor is utilized
By vacuum orifice, vacuumized, vacuum chamber is in vacuum state；It is finally lazy toward being filled with vacuum chamber using vacuum orifice
Property gas, after charging inert gas；The alloy material in crucible is heated at high temperature by inductor, makes the alloy in crucible
Soft magnetic materials is dissolved, and is then toppled over by the upset of crucible, and injection guiding gutter is flowed on quenching apparatus, rotates cooling device,
Enter in breaker and crush, then received by receiver, during receiver receives, utilize vacuum chamber air inlet/outlet
Cooling system outside mouthful further cools down alloy soft magnetic material；After cooling, discharging opening, the discharge of alloy soft magnetic material are opened；With
Upper process is exactly that this vacuum melting for metal soft magnetic material cools down the use process of breaker.
The left side upper position of the vacuum chamber, which installs, to be equipped with vacuum chamber and enters power port；The main purpose so set be for
, the setting of power port is entered by vacuum chamber, the cable inlet of supply of electric power is provided for inductor, to provide electric power for inductor
Supply.
The left side top position of the vacuum chamber is fixedly installed vacuum chamber charging aperture；The main purpose so set be for
, the conjunction metal soft magnetic material of melting will be needed using vacuum chamber charging aperture, is entered by vacuum chamber charging aperture in vacuum chamber,
Crushed to carry out melting.
The right side middle and upper part position of the vacuum chamber is fixedly installed vacuum orifice, it is so setting primarily to, profit
With the vacuum extractor set on vacuum orifice, the air in vacuum chamber is extracted out.Vacuum chamber inlet and outlet is fixedly installed on very
Rear side middle part, the position kept right of empty room, are to be cooled down to the material in receiver；
The discharging opening is fixedly installed on the position of the right side of vacuum chamber on the lower；The main purpose so set be in order to,
The metal soft magnetic material for having been crushed melting by discharging opening is discharged, and is carried out the processing of next technique.
The crucible for being used to overturn is fixedly installed on the lower right side of vacuum chamber charging aperture, and is arranged on the interior of inductor
Portion；The main purpose so set be in order to, by the high-temperature heating of inductor, make the metal soft magnetic material being in crucible,
Melt at high temperature, form metallic solution；Simultaneously using the turn over function of crucible, by melted metal soft magnetic material solution,
It is poured into guiding gutter, and is flowed on quenching apparatus and is cooled down by guiding gutter.
Quenching apparatus under the guiding gutter, for being provided with intake-outlet in the quenching apparatus of cooling；Wherein chilling fills
The metal soft magnetic material primarily served to high temperature is put, the effect rapidly cooled down.
The lower right side of the quenching apparatus is fixedly installed breaker, and the bottom of breaker is fixedly installed splicing
Disk；The main purpose so set is in order to after being crushed using breaker, by the reception of receiver, finally by discharging
Mouth discharges melting, the metal soft magnetic powder crushed；Breaker primarily serves the effect crushed to metal soft magnetic powder core.
The beneficial effects of the utility model：The technical program provides a kind of vacuum melting for metal soft magnetic material and cooled down
Breaker, its design structure is simple, scientific and reasonable, easy to use efficient；The production technology of soft magnetic metal powder is simplified, is dropped
Low technique makes the oxygen content and waste of powder core, substantially increases the magnetic conductivity of powder core, while it is soft to improve metal
The stability of powder core.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Marked in figure：1st, vacuum chamber, 2, crucible, 3, inductor, 4, guiding gutter, 5, quenching apparatus, 6, breaker, 7, true
Empty room enters power port, and 8, vacuum chamber charging aperture, 9, vacuum chamber inlet and outlet, 10, vacuum orifice, 11, receiver, 12, discharging opening.
Embodiment
Specific embodiment of the present utility model is described in further detail below in conjunction with accompanying drawing.
As illustrated, a kind of vacuum melting for metal soft magnetic material cools down breaker, including vacuum chamber 1, crucible
2nd, inductor 3, guiding gutter 4, quenching apparatus 5, receiver 11；The left side upper position of vacuum chamber 1, which installs, to be equipped with vacuum chamber and enters electricity
Mouth 7, the left side top position of vacuum chamber 1 is fixedly installed vacuum chamber charging aperture 8, and the right side middle and upper part position of vacuum chamber 1 is fixed
It is provided with vacuum orifice 10, the position that vacuum chamber inlet and outlet 9 is fixedly installed in the middle part of the rear side of vacuum chamber 1, kept right, discharging opening
12 are fixedly installed on the position of the right side of vacuum chamber 1 on the lower；Crucible 2 for upset is fixedly installed on vacuum chamber charging aperture 8
Lower right side, and it is arranged on the inside of inductor 3；The lower right side of crucible 2 is provided with guiding gutter 4, and guiding gutter 4 sets for inclination
Put, guiding gutter 4 docks with quenching apparatus 5, for being provided with intake-outlet in the quenching apparatus 6 of cooling；The right side of quenching apparatus 5
Bottom is fixedly installed breaker 6, and the bottom of breaker 6 is fixedly installed receiver 11.
The metal soft magnetic material solution by the melting of crucible 2, it is injected into by guiding gutter 4 on quenching apparatus 5.
The vacuum chamber inlet and outlet 9 is fixedly connected with the rear wall of vacuum chamber 1, vacuum chamber inlet and outlet 9 and extraneous enclosed
Cooling system connects.
The metal soft magnetic material after breaker 6 is broken, after the rotation cooling of receiver 11, by going out
Material mouth 12 is discharged.
The guiding gutter 4 is obliquely installed for the high right-hand member of left end is low, and guiding gutter 4 is fixedly installed on the lower section of crucible, right-hand member
Docked with quenching apparatus 5.
The use process that this vacuum melting for metal soft magnetic material cools down breaker is：First by alloy soft magnetic
Material is put into crucible 2 by vacuum chamber charging aperture 8, closes vacuum chamber charging aperture 8 and discharging opening 12；Then it is true using taking out
Empty device is vacuumized by vacuum orifice 10, vacuum chamber 1 is in vacuum state；Finally using vacuum orifice 10 toward very
Inert gas is filled with empty room 1, after charging inert gas；High temperature is carried out by inductor 3 to the alloy material in crucible 2 to add
Heat, the alloy soft magnetic material in crucible 2 is dissolved, is then toppled over by the upset of crucible 2, injection guiding gutter 4 is flowed into chilling
On device 5, cooling device 5 is rotated, enters in breaker 6 and crushes, then received by receiver 11, connect in receiver 11
During receipts, further alloy soft magnetic material is cooled down using the cooling system outside vacuum chamber inlet and outlet 9；After cooling, beat
Output material mouth 12, the discharge of alloy soft magnetic material；Above procedure is exactly that this vacuum melting cooling for metal soft magnetic material is broken
The use process of crushing device.
Claims (3)
1. a kind of vacuum melting for metal soft magnetic material cools down breaker, including vacuum chamber, crucible, inductor, water conservancy diversion
Groove, quenching apparatus, receiver；It is characterized in that：The left side upper position of vacuum chamber, which installs, to be equipped with vacuum chamber and enters power port, vacuum chamber
Left side top position be fixedly installed vacuum chamber charging aperture, the right side middle and upper part position of vacuum chamber, which is fixedly installed, to be vacuumized
Mouthful, the position that vacuum chamber inlet and outlet is fixedly installed in the middle part of the rear side of vacuum chamber, kept right, discharging opening is fixedly installed on vacuum chamber
Right side position on the lower；Crucible for upset is fixedly installed on the lower right side of vacuum chamber charging aperture, and is arranged on sensing
The inside of device；The lower right side of crucible is provided with guiding gutter, and to be obliquely installed, guiding gutter docks guiding gutter with quenching apparatus, uses
In being provided with intake-outlet in the quenching apparatus of cooling；The lower right side of quenching apparatus is fixedly installed breaker, crushes dress
The bottom put is fixedly installed receiver.
2. a kind of vacuum melting for metal soft magnetic material according to claim 1 cools down breaker, its feature exists
In：Vacuum chamber inlet and outlet is fixedly connected with the rear wall of vacuum chamber, and vacuum chamber inlet and outlet is connected with extraneous closed cooling system.
3. a kind of vacuum melting for metal soft magnetic material according to claim 1 cools down breaker, its feature exists
In：Guiding gutter is obliquely installed for the high right-hand member of left end is low, and guiding gutter is fixedly installed on the lower section of crucible, right-hand member and quenching apparatus pair
Connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720927838.4U CN206925317U (en) | 2017-07-28 | 2017-07-28 | A kind of vacuum melting for metal soft magnetic material cools down breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720927838.4U CN206925317U (en) | 2017-07-28 | 2017-07-28 | A kind of vacuum melting for metal soft magnetic material cools down breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206925317U true CN206925317U (en) | 2018-01-26 |
Family
ID=61355652
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720927838.4U Active CN206925317U (en) | 2017-07-28 | 2017-07-28 | A kind of vacuum melting for metal soft magnetic material cools down breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206925317U (en) |
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2017
- 2017-07-28 CN CN201720927838.4U patent/CN206925317U/en active Active
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