CN206921654U - Transformer framework - Google Patents
Transformer framework Download PDFInfo
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- CN206921654U CN206921654U CN201720694613.9U CN201720694613U CN206921654U CN 206921654 U CN206921654 U CN 206921654U CN 201720694613 U CN201720694613 U CN 201720694613U CN 206921654 U CN206921654 U CN 206921654U
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- plate
- primary terminals
- terminal board
- overhead gage
- platform
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Abstract
The utility model discloses a kind of transformer framework, including wrapping post with centre bore, the overhead gage and lower baffle plate that stretch out along wrapping post both ends;Overhead gage both sides are provided with left location-plate and right location-plate, and left location-plate prolongs overhead gage and extends vertically upwards and be rectangle structure, and right location-plate prolongs overhead gage and extends vertically upwards and be in class " V " shape structure;Lower baffle plate both sides are provided with primary terminals platform and secondary terminal board, and primary terminals and secondary terminal board lower surface are vertically provided with pin terminals, and primary terminals platform width is more than secondary terminal board, and the center of primary terminals platform is provided with a through hole;The utility model passes through different left location-plates and the width of right positioning plate structure, different primary terminals platforms and secondary terminal board, and open a through hole at primary terminals platform center, so that in certain volume, magnetic core area, number of turns and creep age distance are ensure that to greatest extent, so as to ensure that power demand, and transformer framework structure is still very simple.
Description
Technical field
Transformer framework is the utility model is related to, more particularly to for safety can be met in high-power AC-DC Switching Power Supplies
It is required that electronic transformer skeleton.
Background technology
Existing AC-DC switching mode power supply transformers skeleton is typically made up of the wrapping post with centre bore and terminal board.Such as Fig. 1 institutes
Show, including the wrapping post 01 with centre bore, the overhead gage 02 and lower baffle plate 03 that stretch out along the both ends of wrapping post 01;Upper gear
The both sides of plate 02 are symmetrically arranged with left location-plate 04 and right location-plate 05, and it is vertical that left location-plate 04 and right location-plate 05 prolong overhead gage 02
Upwardly extend and be in class " V " shape structure;The both sides of lower baffle plate 03 are symmetrically arranged with primary terminals platform 06 and secondary terminal board 07, primary
The lower surface of terminal board 06 is vertically provided with terminal 08 evenly and at intervals, and the secondary lower surface of terminal board 07 is vertically provided with end evenly and at intervals
Son 09.For such a skeleton due to symmetrical, mould is simple, therefore is market male model product, and buying is easy, but due to left location-plate
04 and right location-plate 05 fill the cross-sectional area of magnetic core in class " V " type structure, the centre bore for wasting wrapping post 01, cause to assemble
Magnetic core area is small, magnetic flux can not maximize so that the power of transformer can not maximize in the volume of restriction, be unfavorable for
Product minimizes.
As shown in Fig. 2 for another existing transformer framework, it is that the both sides of overhead gage 02 are symmetrically set with Fig. 1 differences
The left location-plate 04 and right location-plate 05 put prolong overhead gage 02 and extend vertically upwards and be rectangle structure.The electronic transformer bone
Frame coiling litz wire finishes up bending as shown in figure 3, because left location-plate 04 and right location-plate 05 are rectangle structure, magnetic core area
It is maximized, but in the very thick litz wire of coiling, line can be reduced in the case where height is certain, during coil ending bending
Enclosing the number of turn so that the power of transformer has declined, again such that the power of transformer can not maximize in the volume of restriction,
It is unfavorable for product miniaturization.
Existing technical staff thinks that 05 two kinds of structures of Fig. 1 and the left location-plates 04 of Fig. 2 and right location-plate cause transformer
Power can not maximize in the volume of restriction, therefore in order to meet power needs, and influenceed by symmetrical expression inertial thinking,
All it is selection one of which structure during design, otherwise the diameter of wrapping post 01 is increased, otherwise lengthen the height of wrapping post 01.
In addition, for high-power AC-DC Switching Power Supplies, in order to meet design requirement, technical staff needs designing high-power
Transformer, power is bigger, magnetic core to the creep age distance between transformer framework pin terminals is also required to bigger, its magnetic core to transformation
Device skeleton pin creep age distance schematic diagram is as shown in figure 4, wherein shown in thick line be magnetic core to transformer framework pin terminals
Between creep age distance, technical staff's generally use directly increases the height of transformer framework, the width of terminal board during conventional design
To meet the requirement of power and creep age distance, this would generally allow is increased using the product shape of these transformers, is unfavorable for product
Miniaturization.
Transformer framework industry has formed standardized production, in the market in the presence of substantial amounts of male model product, prior art
Personnel are for cost-effective and standardization consideration, the usual skeleton for just directly selecting market standard in Design of Transformer,
However as the change in market, AC-DC Switching Power Supplies, high-power, miniaturization has turned into the direction of future development, AC-DC switches
Important material electronic transformer skeleton in power supply, it is necessary to the design of high-power compact is first carried out, to meet industry future
Growth requirement.
Therefore, in certain volume, magnetic core area, number of turns and creep age distance are ensured to greatest extent, so as to ensure
Power demand has become one of industry problems, and prior art also generates very more solutions, and typical scenario is as follows:
1st, Patent No. ZL 201520002336.1, entitled《Meet the electronic transformer skeleton and electronic transformer of safety
Device》Utility model patent, the patent is superimposed the spacing distance of extended terminal platform and magnetic core installation site by bidimensional yardstick,
The requirement for making three layer insulation wire not have the position of broken skin to meet safety distance;The left location-plates of Fig. 1 of the other patent and right positioning
That plate uses is the application Fig. 2 structure, the left location-plates of Fig. 2 of the patent and as the application Fig. 1 of right location-plate use
Structure, be prior art;
2nd, Patent No. ZL 201210338985.X, entitled《A kind of combined type adjustable transformer skeleton and use the bone
The transformer of frame》Patent of invention, the patent passes through body frame and plug connector and coordinates assembling and the adjustment of plug connector setting angle, increase
Electric clearance and creep age distance is added to meet standard requirement;
Above two technical scheme solve the problems, such as safety essence or lengthen terminal board width or height, only for
Do not increase the volume of transformer, it is not so direct that it, which widens/increased the scheme of terminal board, but structure is more special
Very, but this also make it that structure is complex, causes wire winding complicated, is unfavorable for cost declining.
Utility model content
Have in view of that, the technical problems to be solved in the utility model is to provide a kind of transformer framework:In certain volume
It is interior, ensure magnetic core area, number of turns and creep age distance to greatest extent, so as to ensure power demand, and transformer framework knot
Structure is still very simple.
The technical scheme that the utility model solves above-mentioned technical problem is as follows:
A kind of transformer framework, including the wrapping post with centre bore, the overhead gage that stretches out along wrapping post both ends
And lower baffle plate;Overhead gage both sides are provided with left location-plate and right location-plate;Lower baffle plate both sides are provided with primary terminals platform and secondary
Terminal board, primary terminals platform and secondary terminal board lower surface are vertically provided with pin terminals;It is characterized in that:Primary terminals platform width
More than secondary terminal board, primary terminals platform center is provided with a through hole;Left location-plate prolongs overhead gage and extends vertically upwards and be in rectangular
Shape structure, right location-plate prolong overhead gage and extend vertically upwards and be in class " V " shape structure.
Preferably, the length of primary terminals platform central through hole is straight more than or equal to the cross section after wrapping post coiling litz wire
Footpath.
Preferably, the width of primary terminals platform central through hole is more than or equal to 1mm.
As the improvement of such scheme, primary terminals platform and secondary terminal board are provided with card line between two terminals of adjacent
Groove.
Preferably, the cross sectional shape of cable clamping interface is in class " u "-shaped.
Preferably, the channel opening of cable clamping interface is less than groove width.
Compared with prior art, the utility model has the advantages that:
(1) location-plate uses different structure, and left location-plate prolongs overhead gage and extends vertically upwards and be rectangle structure, can protect
Magnetic core of transformer sectional area is demonstrate,proved to be maximum secting area, improve magnetic flux, increase power;Right location-plate prolongs overhead gage and prolonged vertically upward
Stretch and be in class " V " shape structure, can be bent upwards during the litz wire ending bending that diameter is very thick in transformer coiling, can be maximum
Limit ensures the winding turns of litz wire, increase power.
(2) terminal board uses different sizes, and the more secondary terminal board of primary terminals platform width is wide, can increase transformer as far as possible
Magnetic core ensures that volume is minimum to the creep age distance between transformer framework pin terminals;
(3) through hole is provided with primary terminals platform center, can further increases magnetic core of transformer to transformer framework pin
Creep age distance between terminal, meet the requirement of the safety such as UL.
(4) terminal board is provided with cable clamping interface between two adjacent pin terminals, has effectively fixed winding, take-up, has kept away
Exempt to loosen under stressing conditions again and can effectively prevent winding overfill and risk that magnetic core directly contacts, substantially increased transformation
The safety and reliability of device.
(5) the various labyrinths of terminal board are lengthened without designing, only increase primary terminals platform width and in primary terminals
Platform center opens up through hole and just solves the problems, such as safety, therefore simple in construction, advantageously reduces the Material Cost of transformer;
(6) due to simple in construction, compared with prior art, transformer winding technique is also very simple, advantageously reduces change
The processing cost of depressor.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of the first existing electronic transformer skeleton;
Fig. 2 is the three-dimensional structure diagram of second of existing electronic transformer skeleton;
Fig. 3 is the schematic diagram using second of existing electronic transformer skeleton coiling litz wire ending bending;
Fig. 4 is second of existing electronic transformer magnetic core to creep age distance schematic diagram between transformer framework pin terminals;
Fig. 5 is the three-dimensional structure diagram of the application electronic transformer skeleton;
Fig. 6 is the application electronic transformer skeleton front view;
Fig. 7 is the schematic diagram using the ending bending of the application electronic transformer skeleton coiling litz wire;
Fig. 8 is the application electronic transformer magnetic core to transformer framework pin creep age distance schematic diagram.
Indicate explanation:
01-wrapping post;02-overhead gage;03-lower baffle plate;04-left location-plate, 05-right location-plate;06-primary side
Sub- platform;07-secondary terminal board;08th, 09-pin terminals;10th, 11,12-cable clamping interface;13-through hole.
Embodiment
Fig. 5 is the three-dimensional structure diagram of the application electronic transformer skeleton, Fig. 6 is the application electronic transformer skeleton main view
Figure, including the wrapping post 01 with centre bore, the overhead gage 02 and lower baffle plate 03 that stretch out along the both ends of wrapping post 01;Upper gear
The both sides of plate 02 are provided with left location-plate 04 and right location-plate 05;The both sides of lower baffle plate 03 are provided with primary terminals platform 06 and secondary terminal
Platform 07, the lower surface of primary terminals platform 06 are vertically provided with pin terminals 08, and the secondary lower surface of terminal board 07 is vertically provided with terminal 09;Its
In:
Left location-plate 04 prolongs overhead gage 02 and extends vertically upwards and be rectangle structure, and right location-plate 05 prolongs overhead gage 02 and hung down
It is straight to upwardly extend and be in class " V " shape structure.
The horizontal plane of the present embodiment primary terminals platform 06 and secondary terminal board 07 along lower baffle plate 03 slightly stretches out, in terminal
Platform is provided with cable clamping interface 10,11,12 between two terminals of adjacent;Terminal board horizontal plane, which slightly stretches out, can widen terminal board,
More cable clamping interfaces are opened up for terminal board side space is provided and supported, while also broaden between being horizontally mounted of terminal board and magnetic core
Away from, the requirement for making three layer insulation wire not have the position of broken skin to meet safety distance, while allow three layer insulation wire effectively to connect;Card
Wire casing can effectively fix winding, take-up, avoid loosening under stressing conditions again and can effectively prevent winding overfill and magnetic core
The risk directly contacted.
In order to effectively fix litz wire, the groove width of cable clamping interface 10,11,12 will be slightly larger than the external diameter of every kind of coiling.It is excellent
Selection of land, the cross sectional shape of cable clamping interface 10,11,12 is in class " u "-shaped, and channel opening is slightly smaller than groove width, can each clock line footpath around
Line is positioned by pulling to be caught in into.
The present embodiment primary terminals platform 06 and secondary terminal board 07 use asymmetric design, the wherein width of primary terminals platform 06
It is wider, and through hole 13 is offered at the middle part of primary terminals platform 06, arrived so as to add magnetic core of transformer by double technique means
The creep age distance of transformer framework pin, meet the requirement of the safety such as UL.
In order to obtain preferable safety effect, the length of through hole 13 should be more than or equal to after the coiling litz wire of wrapping post 01
Cross-sectional diameter;It is stripped in order to facilitate processing, the width of through hole 13 is greater than or equal to 1mm.
Fig. 7 is thicker using the application electronic transformer skeleton coiling litz wire ending bending intention, and knowable to Fig. 3 contrasts
Litz wire ending when, Fig. 7 number of turns is significantly more than Fig. 4 number of turns;Fig. 8 is the application electronic transformer magnetic core
Shown in thick line it is the application magnetic core to transformer bone in Fig. 8 to the creep age distance schematic diagram of transformer framework pin terminals
The creep age distance of frame pin terminals, and Fig. 4 contrasts are understood, because the middle part of primary terminals platform 06 offers through hole 13, have blocked leakage
The original walking path of electricity, dexterously causes creep age distance to increase to 5 sections of straight lines, and the straight line by 3 sections of straight lines of prior art
It increased apart from sum, the width of height, primary terminals platform without the frame mode increasing transformer framework using complexity,
So that meet creep age distance requirement of the magnetic core to transformer lead pin to greatest extent in certain volume.
It should be noted that the left location-plate 04 of rectangle structure and class " V " shape knot in the utility model embodiment accompanying drawing
The position of right location-plate 05 of structure can exchange;Or the position of primary terminals platform 06 and secondary terminal board 07 can exchange, this for
It is the embodiment easily realized according to the design needs for those skilled in the art, will not be described here.
It the above is only preferred embodiment of the present utility model, it is noted that above-mentioned preferred embodiment should not regard
For that should be defined to limitation of the present utility model, the scope of protection of the utility model by claim limited range.For
For those skilled in the art, do not departing from spirit and scope of the present utility model, can also make some
Improvements and modifications, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of transformer framework, including the wrapping post with centre bore, the overhead gage that stretches out along wrapping post both ends and
Lower baffle plate;Overhead gage both sides are provided with left location-plate and right location-plate;Lower baffle plate both sides are provided with primary terminals platform and secondary end
Sub- platform, primary terminals platform and secondary terminal board lower surface are vertically provided with pin terminals;It is characterized in that:Primary terminals platform width is big
In secondary terminal board, primary terminals platform center is provided with a through hole;Left location-plate prolongs overhead gage and extends vertically upwards and be rectangle
Structure, right location-plate prolong overhead gage and extend vertically upwards and be in class " V " shape structure.
2. transformer framework according to claim 1, it is characterised in that:The length of primary terminals platform central through hole be more than or
Equal to the cross-sectional diameter after wrapping post coiling litz wire.
3. according to any described transformer framework of claim 1 or 2, it is characterised in that:The width of primary terminals platform central through hole
Degree is more than or equal to 1mm.
4. transformer framework according to claim 1, it is characterised in that:Primary terminals platform and secondary terminal board are located at two-phase
Cable clamping interface is provided between neighboring terminal.
5. transformer framework according to claim 4, it is characterised in that:The cross sectional shape of cable clamping interface is in class " u "-shaped.
6. transformer framework according to claim 4, it is characterised in that:The channel opening of cable clamping interface is less than groove width.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720694613.9U CN206921654U (en) | 2017-06-15 | 2017-06-15 | Transformer framework |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720694613.9U CN206921654U (en) | 2017-06-15 | 2017-06-15 | Transformer framework |
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Publication Number | Publication Date |
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CN206921654U true CN206921654U (en) | 2018-01-23 |
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ID=61313711
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107170568A (en) * | 2017-06-15 | 2017-09-15 | 广州金升阳科技有限公司 | Transformer framework |
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2017
- 2017-06-15 CN CN201720694613.9U patent/CN206921654U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107170568A (en) * | 2017-06-15 | 2017-09-15 | 广州金升阳科技有限公司 | Transformer framework |
WO2018228154A1 (en) * | 2017-06-15 | 2018-12-20 | 广州金升阳科技有限公司 | Transformer framework |
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