CN206892040U - A kind of improved mould steel automatic ultrasonic scanning equipment - Google Patents
A kind of improved mould steel automatic ultrasonic scanning equipment Download PDFInfo
- Publication number
- CN206892040U CN206892040U CN201720606072.XU CN201720606072U CN206892040U CN 206892040 U CN206892040 U CN 206892040U CN 201720606072 U CN201720606072 U CN 201720606072U CN 206892040 U CN206892040 U CN 206892040U
- Authority
- CN
- China
- Prior art keywords
- mould steel
- ultrasonic scanning
- plummer
- couplant
- cell body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a kind of improved mould steel automatic ultrasonic scanning equipment, including manipulator mechanism, ultrasonic probe and control process mechanism；Manipulator mechanism includes X-axis moving assembly, Y-axis moving assembly and Z axis moving assembly；Ultrasonic scanning mechanism includes ultrasonic probe, probe telescoping cylinder and probe fixing bracket；The groove mechanism that works includes cell body, plummer and the couplant recirculation assembly being connected with cell body of accommodating couplant；The data that control process mechanism coordinates the running of each mechanism and fed back to each mechanism analyze and process, and realize the automated ultrasonic scanning detection to mould steel, improve detection efficiency, accuracy of detection.Wherein, plummer realized and the both ends of strip mould steel supported by the mutual cooperation of main plummer and secondary load bearing seat, and rotating shaft electric motor, active rotation head, driven swivel head cooperation under, the rotation of strip mould steel is driven, to obtain the face for needing scanning to detect or angle.
Description
Technical field
Automatic ultrasonic inspection technology is the utility model is related to, more particularly to a kind of improved mould steel automatic ultrasonic scanning
Equipment.
Background technology
Ultrasonic examination is to penetrate the depths of metal material using ultrasound, and when entering another section by a section,
The characteristics of interface edge reflects checks a kind of method of part defect, when ultrasonic beam is passed to from piece surface by popping one's head in
Metal inside, defect is run into back wave just occurs respectively during part bottom surface, impulse waveform is formed on fluorescent screen, according to these
Impulse waveform judges defective locations and size.There are a variety of wave modes when ultrasonic wave is propagated in media as well, it is the most frequently used in inspection to be
Compressional wave, shear wave, surface wave and Lamb wave.With the detectable cast metals of compressional wave, blank, cut deal, large forgings and shape matching letter
The defects of field trash, crack, the draw, white point in the presence of single product, layering；With the circumference in the detectable tubing of shear wave and
Axial crack, scuffing, gas pore in weld metal, slag inclusion, crack, it is lack of penetration the defects of；With the casting of the detectable simple shape of surface wave
Surface defect on part；With the defects of detectable thin plate of Lamb wave.The advantages of ultrasonic examination is that detection thickness is big, sensitivity
Height, speed is fast, cost is low, harmless, defect can be positioned and quantified.However, ultrasonic examination technology is due to it
Immature property, still there is its limitation.At present, ultrasonic examination typically carries out scanning spy by relying on manually-operated survey meter
Wound, can't realize automation, moreover, the detection for mould steel, it exists not in the efficiency and reasonability of scanning flaw detection
Foot.If for example, track is not previously set, easy drain sweep, which noses into, surveys some positions；In another example the processing for couplant is inadequate
Scientific and reasonable, couplant, due to mould steel existing dust, chip etc. in itself, can become couplant during application
Muddiness, so as to influence the coupling effect of probe and mould steel, therefore, it is necessary to try every possible means to recycle couplant and made
Couplant in cell body remains that cleaning is clean.From the point of view of current present situation, mould factory can be to large mold steel before die sinking
Ultrasonic examination is carried out, because the size of large mold steel is big, nearly all using Scan on grid lines.Not only workload is very big, also
Unavoidably check frequency be present, so as to cause missing inspection.Sum it up, at present the Non-Destructive Testing level of large mold steel still in
With respect to backward state, mainly there is key issues of detection efficiency is low, accuracy of detection is low and human error is more.Therefore, applicant exists
First to file simultaneously disclosed a patent of invention, Publication No. 105891333A on 08 24th, 2016, and patent name is《It is a kind of
Mould steel automatic ultrasonic checking method and equipment》, it provides a kind of mould steel automatic ultrasonic scanning equipment, passes through mechanical mobile phone
Structure, ultrasonic scanning mechanism, work groove mechanism and control process mechanism are engaged, in whole scanning detection process, by manipulator
Mechanism performs pre-designed path, and then ultrasonic scanning mechanism performs scanning Detection task with work groove mechanism and fed back
Data, last control process mechanism are handled data immediately, are obtained scanning testing result, are realized the automation to mould steel
Ultrasonic scanning detects, and improves detection efficiency, accuracy of detection, avoids artificial detection error；In addition, also by setting couplant to follow
Ring assemblies, more scientific and reasonable processing is realized to the couplant in work groove mechanism, optimizes recycling for couplant, improves
Coupling effect.However, the mould steel automatic ultrasonic scanning equipment still comes with some shortcomings.Due in the cell body for the groove mechanism that works
Using lift plummer, it carries out detection primarily directed to the relative thin tabular mould steel of any and swept the plummer in portion
Look into, and for the relative thick square or circular die steel of a bit, then seem inapplicable, because the larger cross section of thickness is square
Or circular mould steel, it as needed and turn-over or can rotate some angle and visited again when carrying out ultrasonic listening scanning
Scanning is surveyed, consequently, it is possible to which the plummer being made up of stage body and lift cylinder will be very inconvenient.
Utility model content
For above-mentioned deficiency, the purpose of this utility model is, there is provided a kind of improved mould steel automatic ultrasonic scanning is set
It is standby, it is square for the larger cross section of thickness or circular mould steel, makes it when carrying out ultrasonic listening scanning, Ke Yifang
Just quickly carry out turn-over as needed or rotate some angle, rapidly to surpass to other faces or other positions
Acoustic detection scanning.
The technical solution adopted in the utility model is：A kind of improved mould steel automatic ultrasonic scanning equipment, including machinery
Mobile phone structure, ultrasonic scanning mechanism, work groove mechanism and control process mechanism, the manipulator mechanism include X-axis moving assembly,
Y-axis moving assembly and Z axis moving assembly；The ultrasonic scanning mechanism includes ultrasonic probe, probe telescoping cylinder and probe
Fixed mount；The work groove mechanism includes cell body, plummer and the couplant circulation group being connected with cell body of accommodating couplant
Part, the couplant recirculation assembly include pipeline and hydraulic means, the pipeline inlet, liquid outlet and liquid with cell body respectively
Pressure device is connected, and realizes the control to couplant and recycles；The control process mechanism and mechanical shifting mechanism, surpass
Sound wave scanning and searching mechanism, work groove mechanism are electrically connected with, and the data coordinated the running of each mechanism and fed back to each mechanism are entered
Row analyzing and processing, it is characterised in that the plummer includes main load bearing seat and secondary load bearing seat, the main load bearing seat and secondary load bearing seat
The front and rear position being separately positioned in cell body, to be square to cross section or the both ends of circular strip mould steel are propped up
Hold, wherein, rotating shaft electric motor and active rotation head are provided with the main plummer, driven rotation is provided with the secondary plummer
Head；Active rotation head is connected cooperation with one end of strip mould steel, and driven swivel head corresponds to active rotation head, with strip mould
The other end connection for having steel coordinates, so as to realize the supporting to strip mould steel；Rotating shaft electric motor connects and drives active rotation
Head, and then the rotation of strip mould steel is driven, to obtain the face for needing scanning to detect or angle.
Further, the secondary plummer is arranged on slide rail.
Further, the active rotation head constructs with the tapered body of driven swivel head, and the surface of bullet is provided with anti-beat
Slip teeth trace.
Further, the anti-slip indentation is helical raised structure.
Further, the manipulator mechanism includes corresponding two groups with ultrasonic scanning mechanism；Work nest is corresponded to respectively
Mechanism forward part and rear part, to carry out scanning detection to the forward part and rear part of strip mould steel respectively.
The utility model has advantages below：1. by the mutual cooperation of main plummer and secondary load bearing seat, realize to strip
The both ends of shape mould steel are supported, and rotating shaft electric motor, active rotation head, driven swivel head cooperation under, drive length
The rotation of strip mould steel, to obtain the face for needing scanning to detect or angle.Whole rotary course, by controlling rotating shaft electric motor to enter
OK, rapid and convenient, it is entirely avoided artificial turn-over or the inconvenience and danger of the anglec of rotation, and ensure that scanning detection
Precision, avoid human error.2. using two groups of manipulator mechanisms and ultrasonic scanning mechanism, with respectively to strip mould steel
Forward part carries out scanning detection with rear part, and efficiency significantly improves, especially suitable for longer mould steel.
Explanation and embodiment below in conjunction with the accompanying drawings, the utility model is described in further detail.
Brief description of the drawings
Fig. 1 is the structural representation one of the present embodiment；
Fig. 2 is the structural representation two of the present embodiment；
Fig. 3 is the structural representation one of the plummer of the present embodiment；
Fig. 4 is the active rotation head, the structural representation of driven swivel head of the present embodiment；
Fig. 5 is the structural representation two of the plummer of the present embodiment；
In figure：X-axis moving assembly 1；Y-axis moving assembly 2；Z axis moving assembly 3；Ultrasonic probe 4；Probe telescoping cylinder
5；Probe fixing bracket 6；Cell body 7；Plummer 8；Couplant recirculation assembly 9；Inlet 10；Liquid outlet 11；Couplant 12；Strip
Mould steel 13；Filtration members 14；Main load bearing seat 15；Secondary load bearing seat 16；Rotating shaft electric motor 17；Active rotation first 18；Driven swivel head 19；
Slide rail 20；Anti-slip indentation 21.
Embodiment
Referring to Fig. 1 to 2, improved mould steel automatic ultrasonic scanning equipment that the present embodiment is provided, including mechanical mobile phone
Structure, ultrasonic scanning mechanism, work groove mechanism and control process mechanism；The manipulator mechanism includes X-axis moving assembly 1, Y-axis
Moving assembly 2 and Z axis moving assembly 3；The ultrasonic scanning mechanism includes ultrasonic probe 4, probe telescoping cylinder 5 and probe
Fixed mount 6；The work groove mechanism includes housing the cell body 7 of couplant, plummer 8 and followed with the couplant that cell body 7 is connected
Ring assemblies 9, the couplant recirculation assembly 9 include pipeline and hydraulic means, the pipeline respectively the inlet 10 with cell body, go out
Liquid mouth 11 and hydraulic means are connected, and realize the control to couplant 12 and recycle；The control process mechanism and machine
Tool travel mechanism, ultrasonic scanning mechanism, work groove mechanism are electrically connected with, and coordinate the running of each mechanism and each mechanism is fed back
The data returned are analyzed and processed.The inlet 10 is located at a upper lateral part of cell body 7, and is higher by strip mould steel 13
Upper surface, the liquid outlet 11 are located at another side lower part of cell body 7, and less than the lower surface of strip mould steel 13；The coupling
Mixture recirculation assembly 9 also includes filtration members 14, and the filtration members 14 are detachable in cell body 7, and close to the one of inlet 10
Side.The filtration members 14 are L-shaped, and bottom is provided with the filter residue bearing structure of indent.The liquid outlet is located at the opposite side of cell body
Bottom.The X-axis moving assembly 1 includes X-axis guide rail, X-axis motor, X-axis screw mandrel and X-axis slide block, tells that Y-axis moving assembly 2 wraps
Y-axis guide rail, y-axis motor, Y-axis screw mandrel and Y-axis sliding block are included, the Z axis moving assembly 3 includes Z axis guide rail, Z axis motor, Z axis silk
Bar and Z axis sliding block.The ultrasonic probe 4 includes some groups, and those ultrasonic probes 4 are by probe telescoping cylinder 5 located at spy
On head frame 6.The control process mechanism includes motion control device and data processing equipment.
Referring to Fig. 3, the plummer 8 includes main load bearing seat 15 and secondary load bearing seat 16, the main load bearing seat 15 and secondary carrying
Seat 16 is separately positioned on front and rear position in cell body, to be square to cross section or the both ends of circular strip mould steel 13
Supported, wherein, rotating shaft electric motor 17 and active rotation first 18 are provided with the main plummer 15, on the secondary plummer 16
It is provided with driven swivel head 19；Active rotation first 18 is connected cooperation with one end of strip mould steel 13, and driven swivel head 19 is right
Active rotation first 18 is answered, cooperation is connected with the other end of strip mould steel 13, so as to realize the branch to strip mould steel 13
Hold；Rotating shaft electric motor 17 connects and drives active rotation first 18, and then drives the rotation of strip mould steel 13, is swept with obtaining needs
The face or angle that inspection is surveyed.
Specifically, the secondary plummer 16 is arranged on slide rail 20 so that secondary plummer 16 can relatively main plummer 15
Enter row distance regulation, to facilitate the strip mould steel 13 for adapting to different length.More specifically, carried in main plummer 15 with secondary
The centre position of platform 16 can set middle plummer（It is not shown）, several idler wheel mechanisms or rolling are set on middle plummer
Pearl mechanism（It is not shown）, to being supported in the middle part of strip mould steel, and strip mould steel is still rotated.
Referring to Fig. 4, the active rotation first 18 is constructed with driven 19 tapered body of swivel head, and the surface of bullet is provided with
Anti-slip indentation 21.Specifically, the anti-slip indentation 21 is helical raised structure.Wherein, active rotation is first 18, driven rotation
The mode that rotary head 19 is connected with the end of strip mould steel 13, can directly open caulking groove in strip mould steel end,
Can also be first in strip mould steel end sleeve upper fixture, then by the way that the caulking groove on fixture and active rotation be first 18, driven rotation
Rotary head 19 is connected；Sum it up, active rotation first 18, driven swivel head 19 and strip mould steel end can be realized
Fixation.In addition, active rotation first 18 can also use the form of clamping fixture with driven swivel head 19（Such as claw clamping machine
Structure）, the end of strip mould steel is directly clamped by clamping device.
Referring to Fig. 5, the manipulator mechanism includes corresponding two groups with ultrasonic scanning mechanism；Work nest is corresponded to respectively
Mechanism forward part and rear part, to carry out scanning detection to the forward part and rear part of strip mould steel respectively.In order to adapt to
The larger mould steel of length, the cell body for the groove mechanism that works can set very long to house mould steel, and at this moment, only one group machinery
Mobile phone structure and ultrasonic scanning mechanism, the scanning detection meeting used time is longer from the beginning to the end, less efficient, therefore, sets two groups of machineries
Mobile phone structure can significantly improve efficiency with ultrasonic scanning mechanism.
The utility model is not limited to above-mentioned embodiment, using identical or approximate with the utility model above-described embodiment
Technical characteristic, and other obtained improved mould steel automatic ultrasonic scanning equipment, the scope of protection of the utility model it
It is interior.
Claims (5)
1. a kind of improved mould steel automatic ultrasonic scanning equipment, including manipulator mechanism, ultrasonic scanning mechanism, work scouring machine
Structure and control process mechanism, the manipulator mechanism include X-axis moving assembly, Y-axis moving assembly and Z axis moving assembly；It is described
Ultrasonic scanning mechanism includes ultrasonic probe, probe telescoping cylinder and probe fixing bracket；The work groove mechanism includes accommodating
Cell body, plummer and the couplant recirculation assembly being connected with cell body of couplant, the couplant recirculation assembly include pipeline
And hydraulic means, the pipeline are connected with the inlet, liquid outlet and hydraulic means of cell body respectively, realize the control to couplant
Make and recycle；The control process mechanism electrically connects with mechanical shifting mechanism, ultrasonic scanning mechanism, work groove mechanism
Connect, the data coordinated the running of each mechanism and fed back to each mechanism analyze and process, it is characterised in that the carrying
Platform includes main load bearing seat and secondary load bearing seat, and the main load bearing seat and secondary load bearing seat are separately positioned on the front and rear position in cell body, with
Cross section is square or the both ends of circular strip mould steel support, wherein, it is provided with the main plummer
Rotating shaft electric motor and active rotation head, driven swivel head is provided with the secondary plummer；Active rotation head and strip mould steel
One end connection coordinate, driven swivel head correspond to active rotation head, cooperation be connected with the other end of strip mould steel, so that reality
Now to the supporting of strip mould steel；Rotating shaft electric motor connects and drives active rotation head, and then drives turning for strip mould steel
It is dynamic, to obtain the face for needing scanning to detect or angle.
2. improved mould steel automatic ultrasonic scanning equipment according to claim 1, it is characterised in that the secondary plummer
It is arranged on slide rail.
3. improved mould steel automatic ultrasonic scanning equipment according to claim 1, it is characterised in that the active rotation
Head constructs with the tapered body of driven swivel head, and the surface of bullet is provided with anti-slip indentation.
4. improved mould steel automatic ultrasonic scanning equipment according to claim 3, it is characterised in that the anti-slip tooth
Trace is helical raised structure.
5. improved mould steel automatic ultrasonic scanning equipment according to claim 1, it is characterised in that the mechanical mobile phone
Structure includes corresponding two groups with ultrasonic scanning mechanism；Work groove mechanism forward part and rear part are corresponded to respectively, with right respectively
The forward part of strip mould steel carries out scanning detection with rear part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720606072.XU CN206892040U (en) | 2017-05-25 | 2017-05-25 | A kind of improved mould steel automatic ultrasonic scanning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720606072.XU CN206892040U (en) | 2017-05-25 | 2017-05-25 | A kind of improved mould steel automatic ultrasonic scanning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206892040U true CN206892040U (en) | 2018-01-16 |
Family
ID=61320561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720606072.XU Expired - Fee Related CN206892040U (en) | 2017-05-25 | 2017-05-25 | A kind of improved mould steel automatic ultrasonic scanning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206892040U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108828601A (en) * | 2018-06-26 | 2018-11-16 | 深圳市律远汇智科技有限公司 | A kind of sonigauge that antiwear detection accuracy is high |
| CN109212024A (en) * | 2018-09-13 | 2019-01-15 | 莱茵技术（上海）有限公司 | A kind of space plate intensity detecting device |
| CN109557179A (en) * | 2018-11-27 | 2019-04-02 | 中国矿业大学 | Main shaft of hoister crackle on-line monitoring system and its working method |
-
2017
- 2017-05-25 CN CN201720606072.XU patent/CN206892040U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108828601A (en) * | 2018-06-26 | 2018-11-16 | 深圳市律远汇智科技有限公司 | A kind of sonigauge that antiwear detection accuracy is high |
| CN108828601B (en) * | 2018-06-26 | 2021-02-05 | 鼎立九州质检技术服务有限公司 | Anti-abrasion ultrasonic thickness gauge with high detection precision |
| CN109212024A (en) * | 2018-09-13 | 2019-01-15 | 莱茵技术（上海）有限公司 | A kind of space plate intensity detecting device |
| CN109557179A (en) * | 2018-11-27 | 2019-04-02 | 中国矿业大学 | Main shaft of hoister crackle on-line monitoring system and its working method |
| CN109557179B (en) * | 2018-11-27 | 2021-06-04 | 中国矿业大学 | Online monitoring system for cracks of main shaft of elevator and working method of online monitoring system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206892040U (en) | A kind of improved mould steel automatic ultrasonic scanning equipment | |
| KR101045524B1 (en) | An automated ultrasonic scanner for dissimilar metal weld | |
| CN104076089B (en) | Automatic ultrasonic C scanning detection system for annular forging | |
| CN104535653A (en) | Phased-array ultrasonic detection device for the inner-hole defects of hole parts | |
| CN102062757A (en) | Automatic ultrasonic detection system of circular soldering seam flaw of hydraulic bracket cylinder in mine | |
| CN109298077B (en) | Nonrust steel pipe butt weld detection device | |
| SG185745A1 (en) | Systems and methods for inspecting large engine cylinder liners | |
| CN101762636A (en) | Method for defect detection on ultrasonic basis | |
| CN110849975A (en) | Ultrasonic penetration detection equipment and detection method for interface bonding defects of multilayer metal bearing | |
| CN115656334A (en) | Ultrasonic nondestructive detection system and method for internal defects of hydraulic support outer cylinder body | |
| CN102288677B (en) | Ultrasonic flaw detector for wind-driven power-generating rotary support bearing | |
| CN110579536B (en) | Multi-probe ultrasonic flaw detection device suitable for large ring piece | |
| CN209919895U (en) | Robot detection system based on steel structure ultrasonic inspection | |
| CN114654148A (en) | Welding equipment, welding method and control system | |
| CN103091400B (en) | Bent steel tube automatic flaw detection system based on ultrasonic detection | |
| CN205396126U (en) | Rail welding seam scanning apparatus | |
| CN212568632U (en) | Ultrasonic pipeline nondestructive inspection equipment | |
| CN210269735U (en) | Multi-sensitivity contrast test block for detecting internal defects of large bearing ring | |
| CN1584582A (en) | Electromagnetic guided wave detector and method for sea platform structure defect | |
| CN106501281A (en) | A kind of full-automatic accurate short steel pipes quality detecting system | |
| JPH0422223B2 (en) | ||
| CN211478159U (en) | Multilayer metal bearing interface bonding defect ultrasonic penetration detection equipment | |
| CN102879245A (en) | Device for defect processing of ultrasonic flaw detection sample tube inner walls | |
| CN210427456U (en) | Feeding and returning mechanism of steel pipe ultrasonic flaw detection device | |
| CN216900365U (en) | Online detection device for top hammer crack |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180116 Termination date: 20180525 |