CN206886946U - A kind of multiple-station turntable type crystallite cast pipe machine - Google Patents
A kind of multiple-station turntable type crystallite cast pipe machine Download PDFInfo
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- CN206886946U CN206886946U CN201720800388.2U CN201720800388U CN206886946U CN 206886946 U CN206886946 U CN 206886946U CN 201720800388 U CN201720800388 U CN 201720800388U CN 206886946 U CN206886946 U CN 206886946U
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Abstract
A kind of multiple-station turntable type crystallite cast pipe machine disclosed in the utility model, including bearing block, support roller and steel platform;Bearing block is fixed on the ground, and support roller is fixed on bearing block, and steel platform is arranged on support roller;It is characterized in that, four centrifugal tube casting machine units are provided with steel platform, the centrifugal tube casting machine unit includes steel die cast tube, station motor and cast tube hydraulic pressure liftout tank, cooling spray system is provided with the outside of the steel die cast tube, station motor is connected with steel die cast tube and drives steel die cast tube to rotate at a high speed;The cylinder rod of cast tube hydraulic pressure liftout tank is arranged on same straight line with steel die cast tube, the crystallite tubing of cast tube hydraulic pressure liftout tank ejection shaping.Multiple-station turntable type crystallite cast pipe machine provided by the utility model, it uses multistation to set, the defects of eliminating the uneven crystallite tube forming after cast, cracking, ensure that the continuity of production, improves tube forming stability, product quality and production capacity.
Description
Technical field
It the utility model is related to crystallite tube forming technical field, more particularly to a kind of multiple-station turntable type crystallite cast tube
Machine.
Background technology
At present, the shaping of anticorrosion antiwear crystallite tubing is typically completed on the single-station centrifugal casting machine of " 1 font ".In life
During production, the glass metal of high temperature(1450℃)Flowed into by pouring basin in the steel die of tube forming, while steel die
Tool is rotated at a high speed, and glass metal centrifugal rotation is cooled and shaped;After single-station centrifugal casting machine is shut down, start hydraulic cylinder steel top, pushing tow
Go out crystallite tubing, make its demoulding, that is, complete the production cycle of a product.
Single-station centrifugal casting machine in use, is deposited in glass metal outflow, pouring type and production capacity etc.
In problems with and deficiency:
(1)The cast iron casting ladle cast glass liquid for no matter using smelting industry to use, or hand-held stainless steel transfer container two
It is secondary to have bad luck glass metal, all it is first to connect a glass metal, then Secondary Transport glass metal, influence operating efficiency;
(2)Easily there is temperature and declines too fast, glass during having bad luck in the glass metal flowed out from glass furnace
The problem of fluid viscosity increases, causes crystallite tubing in uneven thickness, easy to crack, pipe finished rate is low, and quality is unstable.
(3)The centrifugal casting machine of traditional design manufacture is one station of independent setting, and a production process is merely able to process
Make a crystallite tubing, cause the one-shot forming time cycle grow, glass metal feed when when, cause enterprises' production capacity and economy
Benefit reduces, and can not realize the lot-size metaplasia production of product.
Utility model content
The purpose of this utility model is to be directed to above-mentioned technical problem, there is provided a kind of multiple-station turntable type crystallite cast pipe machine,
Its is rational in infrastructure, is set using multistation, eliminate cast after crystallite tube forming it is uneven, cracking the defects of, ensure that
The continuity of crystallite tubular object extruding, improve crystallite tube forming stability, product quality and production capacity.
The technical solution of the utility model
In order to solve the above technical problems, a kind of multiple-station turntable type crystallite cast pipe machine provided by the utility model, including axle
Bearing, support roller and steel platform;Bearing block is fixed on the ground, and support roller is fixed on bearing block, and steel platform is arranged on support roller.
Be provided with four centrifugal tube casting machine units in steel platform, the centrifugal tube casting machine unit include steel die cast tube,
Station motor and cast tube hydraulic pressure liftout tank, are provided with cooling spray system on the outside of the steel die cast tube, station motor with
Steel die cast tube connects and drives steel die cast tube to rotate at a high speed;The cylinder rod of cast tube hydraulic pressure liftout tank and steel die cast tube
It is arranged on same straight line, the crystallite tubing of cast tube hydraulic pressure liftout tank ejection shaping.
Further, the multiple-station turntable type crystallite cast pipe machine also includes discharging device, and it is arranged on centrifugal tube casting machine
Blowing station corresponding to unit, poured into a mould for the rationed of high-temperature glass liquid and flowing.Discharging device controls high-temperature glass liquid
It is rationed, effectively prevent the Secondary Transport of glass metal, ensured the temperature flowing of glass metal, be advantageous to improve crystallite
The Forming Quality of tubing.
Further, the centrifugal tube casting machine unit is equidistant to be distributed in steel platform on the basis of the center of steel platform,
At interval of 90 ° of settings, one centrifugal tube casting machine unit i.e. in steel platform, in the presence of drive device, steel platform is clockwise
Rotation, centrifugal tube casting machine unit is distributed to each operation position, to complete the moulding by casting operation of crystallite tubing.
Further, the centrifugal tube casting machine unit also includes mould wash device, and it is arranged on steel die cast tube
Lateral surface.Mould wash device can be automatically performed the cleaning of steel die casting-pipe inner wall and the sprinkling of mould wash, so have
The demoulding and surface beneficial to crystallite tubing is regular.
Further, the support roller is four riding wheel structures, and material is ironcasting, and surface carries out abrasion-resistant stee cure process and essence
Mill processing.It ensure that the stability of rotation for the steel platform being fixed thereon, and the stationarity of four centrifugal tube casting machine unit operatings.
Further, the material of the steel platform is ironcasting, its surfacing, outer rounded rotating disk, in steel platform
The center superposition of the heart and bearing block, steel platform are fixed on bearing block.
Further, the external diameter of the steel die cast tube is 100-300mm, and its length is 400-600mm, producers
Various sizes of steel die cast tube can be configured according to different production specifications.
The utility model beneficial effect:
A kind of multiple-station turntable type crystallite cast pipe machine provided by the utility model, its is rational in infrastructure, has following technology effect
Fruit:
(1)Glass liquid discharging station is set and pours groove, and glass metal is directly cast in groove, shortens the duration of pouring, no
Secondary Transport is needed, improves operating efficiency;
(2)The glass metal of moulding by casting remains good temperature uniformity and quick mobility, and viscosity of glass metal is stable, disappears
Except the defects of crystallite tube forming is in uneven thickness, cracking, tube forming stability and product quality are improved;
(3)Set using multiple-station turntable type, improve and optimize the technological process of crystallite tube forming, be sequentially completed painting
Material, blowing, cooling and the demoulding, the continuous production ability of tube forming greatly improved, suitable for large-scale production.
Brief description of the drawings
By the detailed description made in conjunction with the following drawings, above-mentioned advantage of the present utility model will be apparent and more hold
Readily understood, these accompanying drawings are simply schematical, are not intended to limit the utility model, wherein:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the single-station of the present invention.
In accompanying drawing, the part representated by each label is as follows:
1. bearing block;2. support roller;3. steel platform;4. centrifugal tube casting machine unit;5. steel die cast tube;6. station motor;
7. cast tube hydraulic pressure liftout tank;8. mould wash device;9. cooling spray system;10. discharging device.
Embodiment
With reference to specific embodiments and the drawings pair, a kind of multiple-station turntable type crystallite cast pipe machine of the present utility model is carried out
Describe in detail.
The embodiment recorded herein is specific embodiment of the present utility model, of the present utility model for illustrating
Design, is explanatory and exemplary, should not be construed as the limit to the utility model embodiment and the scope of the utility model
System.In addition to the embodiment recorded herein, those skilled in the art can also be based on the application claims and specification institute is public
The content opened includes doing using the embodiment to recording herein using obvious other technical schemes, these technical schemes
Go out the technical scheme of any obvious substitutions and modifications.
The accompanying drawing of this specification is schematic diagram, aids in illustrating design of the present utility model, it is schematically indicated each several part
Shape and its correlation.It note that for the ease of clearly showing the structure of each part of the utility model embodiment, phase
Same reference marker is used to represent identical part.
A kind of structural representation of multiple-station turntable type crystallite cast pipe machine, as shown in figure 1, it includes bearing block 1, support roller 2
And steel platform 3;Bearing block 1 is fixed on the ground, and support roller 2 is fixed on bearing block 1, and steel platform 3 is arranged on support roller 2.Steel is put down
Four centrifugal tube casting machine units 4 are provided with platform 3, centrifugal tube casting machine unit 4 is equidistant equal on the basis of the center of steel platform 3
Cloth is in steel platform 3.
The multiple-station turntable type crystallite cast pipe machine also includes discharging device 10, and it is right that it is arranged on centrifugal tube casting machine unit 4
The blowing station answered, the flowing for high-temperature glass liquid are poured into a mould.Discharging device controls the rationed of high-temperature glass liquid, effectively keeps away
Exempt from the Secondary Transport of glass metal, ensured the temperature flowing of glass metal, be advantageous to improve the Forming Quality of crystallite tubing.
Fig. 2 is the structural representation of centrifugal tube casting machine unit 4, and it includes steel die cast tube 5, station motor 6, cast tube liquid
Pressure liftout tank 7 and mould wash device 8, the outside of the steel die cast tube 5 are provided with cooling spray system 9, station motor 6
It is connected with steel die cast tube 5 and drives steel die cast tube 5 to rotate at a high speed;The cylinder rod and steel die of cast tube hydraulic pressure liftout tank 7
Tool cast tube 5 is arranged on same straight line, the crystallite tubing of the ejection shaping of cast tube hydraulic pressure liftout tank 7.
The mould wash device 8 is arranged on the single side face of steel die cast tube 5, by the outside of steel die cast tube 5
Cooling water pipe implement circulation water-spraying control processing, be minimized temperature during steel die 5 rotating operation of cast tube, and control
System, so as to effectively control the cast of crystallite tubing and shaping finished product rate, ensures product quality in the range of technological requirement.
The support roller 2 is four riding wheel structures, and material is ironcasting, and surface carries out abrasion-resistant stee cure process and fine grinding,
This ensure that the stability of rotation for the steel platform being fixed thereon, and the stationarity of four centrifugal tube casting machine unit operatings.
In this application, the material of the steel platform 3 is ironcasting, its surfacing, outer rounded rotating disk, steel platform 3
Center and bearing block 1 center superposition, steel platform 3 is fixed on bearing block 1, as shown in Figure 1.
The external diameter of the steel die cast tube 5 is 100-300mm, and its length is 400-600mm.In the implementation shown in Fig. 1
In example, the external diameter of steel die cast tube 5 is 200mm, and its length is 500mm.
In the embodiment shown in fig. 1, bearing block 1, support roller 2 and steel platform 3 are ironcasting, and steel die cast tube 5 is resistance to
Hot stainless steel part.In the presence of electric-control system, steel platform 3 rotates, the coating station of simultaneity factor configuration, blowing station, cold
But station, demoulding station are worked continuously, and the production capacity of crystallite tubing has been effectively ensured.Its specific work process is as follows:
S1, when steel platform 3 is rotated clockwise, centrifugal tube casting machine unit 4 is rotated horizontally to coating station, now, work
Position motor 6, cooling spray system 9 are in normal operation.Start mould wash device 8, steel die casting-pipe inner wall is implemented clear
Sweep, and spray a little mould wash, to be advantageous to the demoulding of crystallite tubing.
S2, when steel platform 3 is rotated clockwise, centrifugal tube casting machine unit 4 is rotated horizontally to blowing station.Now, one
Individual centrifugal tube casting machine unit 4 and the face of discharging device 10, discharging device 10 is a crystallite frit electric furnace, and discharging device 10 is micro-
Glass metal in brilliant frit electric furnace, the equipped steel die cast tube 5 of centrifugal tube casting machine unit 4 is imported by the groove that pours of electric furnace peripheral hardware
It is interior and implement to pour into a mould.
S3, when steel platform 3 is rotated clockwise, spun cast pipe and unit 4 are rotated horizontally to cooling station.Now, from
Crystallite tubing article after being poured into a mould in steel die cast tube 5 on heart cast pipe machine unit 4 continues to be cooled and shaped.
S4, when steel platform 3 is rotated clockwise, centrifugal tube casting machine unit 4 is rotated horizontally to demoulding station.Now, steel
Crystallite tubing in molding jig cast tube 5 is cooled and shaped completely, starts cast tube hydraulic pressure liftout tank 7, by steel die cast tube 5
Crystallite tubing article at the uniform velocity eject, complete crystallite tubing the demoulding.
The step of being repeated in S1 to S4, the processing of crystallite tubing can be carried out continuously.
Multiple-station turntable type crystallite cast pipe machine provided by the utility model, it uses multistation to set, after eliminating cast
Crystallite tube forming it is uneven, cracking the defects of, ensure that the continuity of production, improve tube forming stability, product
Quality and production capacity.
The utility model is not limited to above-mentioned embodiment, and anyone can draw other under enlightenment of the present utility model
Various forms of products, however, make any change in its shape or structure, it is every with identical or similar to the present application
Technical scheme, all fall within the scope of protection of the utility model.
Claims (7)
1. a kind of multiple-station turntable type crystallite cast pipe machine, including bearing block(1), support roller(2)And steel platform(3);Bearing block(1)Gu
Determine on the ground, support roller(2)It is fixed on bearing block(1)On, steel platform(3)It is arranged on support roller(2)On;Characterized in that, steel is put down
Platform(3)On be provided with four centrifugal tube casting machine units(4), the centrifugal tube casting machine unit(4)Including steel die cast tube(5)、
Station motor(6)And cast tube hydraulic pressure liftout tank(7), the steel die cast tube(5)Outside be provided with cooling spray system
(9), station motor(6)With steel die cast tube(5)Connect and drive steel die cast tube(5)Rotate at a high speed;Cast tube hydraulic top
Go out cylinder(7)Cylinder rod and steel die cast tube(5)It is arranged on same straight line, cast tube hydraulic pressure liftout tank(7)Ejection shaping
Crystallite tubing.
2. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the multiple-station turntable type crystallite
Cast pipe machine also includes discharging device(10), it is arranged on centrifugal tube casting machine unit(4)Corresponding blowing station, for high temp glass
The rationed and flowing cast of liquid.
3. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the centrifugal tube casting machine unit
(4)With steel platform(3)Center on the basis of, it is equidistant to be distributed on steel platform(3)On.
4. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the centrifugal tube casting machine unit
(4)Also include mould wash device(8), it is arranged on steel die cast tube(5)Single side face.
5. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the support roller(2)For four support rollers
Structure, material are ironcasting, and surface carries out abrasion-resistant stee cure process and fine grinding.
6. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the steel platform(3)Material is
Ironcasting, its surfacing, outer rounded rotating disk, steel platform(3)Center and bearing block(1)Center superposition, steel platform(3)
It is fixed on bearing block(1)On.
7. multiple-station turntable type crystallite cast pipe machine according to claim 1, it is characterised in that the steel die cast tube(5)
External diameter be 100-300mm, its length is 400-600mm.
Priority Applications (1)
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CN201720800388.2U CN206886946U (en) | 2017-07-04 | 2017-07-04 | A kind of multiple-station turntable type crystallite cast pipe machine |
Applications Claiming Priority (1)
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CN201720800388.2U CN206886946U (en) | 2017-07-04 | 2017-07-04 | A kind of multiple-station turntable type crystallite cast pipe machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112429945A (en) * | 2020-10-12 | 2021-03-02 | 中国建材国际工程集团有限公司 | Centrifugal continuous forming equipment and method for producing glass tube |
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2017
- 2017-07-04 CN CN201720800388.2U patent/CN206886946U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112429945A (en) * | 2020-10-12 | 2021-03-02 | 中国建材国际工程集团有限公司 | Centrifugal continuous forming equipment and method for producing glass tube |
CN112429945B (en) * | 2020-10-12 | 2022-06-10 | 中国建材国际工程集团有限公司 | Centrifugal continuous forming equipment and method for producing glass tube |
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