CN206882033U - Painting dressing automobiles robot coating system - Google Patents
Painting dressing automobiles robot coating system Download PDFInfo
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- CN206882033U CN206882033U CN201720676695.4U CN201720676695U CN206882033U CN 206882033 U CN206882033 U CN 206882033U CN 201720676695 U CN201720676695 U CN 201720676695U CN 206882033 U CN206882033 U CN 206882033U
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- car body
- coating unit
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- robot
- glue
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Abstract
The utility model discloses a kind of painting dressing automobiles robot coating system, including the high station coating unit, low station coating unit and the intermediate transport transition element between the high station coating unit and low station coating unit being oppositely arranged, the high station coating unit and low station coating unit include two Glue Spreading Robots being oppositely arranged and two walking tracks being oppositely arranged for two Glue Spreading Robots walkings, parallel respectively between the walking track to be provided with car body conveying equipment；The glue rifle connection sizing material transport control system installed in the Glue Spreading Robot, the sizing material transport control system include fluid disk and the PCF controllers being connected with the fluid disk, vision positioning device are provided between the car body conveying equipment and the walking track.The utility model may be implemented in high station and carry out gluing operation to the position of car body respectively with low station, so as to carry out gluing to whole positions inside and outside car body.
Description
Technical field
Automobile automatic double surface gluer technical field is the utility model is related to, more particularly to a kind of painting dressing automobiles robot coating
System.
Background technology
In painting dressing automobiles manufacturing system, important guarantee of the coating technique as antirust waterproof, have become automobile painting
The indispensable technique of dress.Coating technique is to need to carry out anticorrosion, weld seam sealing, sound-proof damping gluing etc. in the privileged site of car body
Operation.
The automobile coating technique of early stage is generally to use glue spreader, and glue spreader passes through the mobile specific coordinate that moves in circles
Axle, it can be only done the gluing operation in simple flat surface, it is impossible to adapt to the gluing operation on complex-curved surface in automobile making.Even if
It is the guide rail that glue spreader uses special profiling, also can be only done the gluing operation of particular curvature, it is simple in construction, but glue-coated surface is fitted
Ability is answered, can not meet that the flexibility manufacture in modern industry manufacture requires.
With the continuous improvement of Chinese Industrialization degree, robot technology is evolving and progressively maturation.Due to machine
People's flexibility is strong, control interface degree of opening is high, can preferably meet flexibility requirement in industrialized production manufacture.Robot
Gluing operation replaces people's work gluing operation, can be engaged in the larger gluing operation of workload, adapts to complicated severe operation ring
Border, exquisite in workmanship, steady quality, gluing uniformity are good.
Therefore a kind of robot coating system for automobile coating technique is developed, it is necessary.
Utility model content
The purpose of this utility model is to be directed to technological deficiency present in prior art, and provides a kind of painting dressing automobiles machine
Device people's coating system.
Technical scheme is used by realize the purpose of this utility model：
A kind of painting dressing automobiles robot coating system, including high station coating unit, the low station gluing being oppositely arranged
Unit and the intermediate transport transition element between the high station coating unit and low station coating unit, the height
Station coating unit and low station coating unit include two Glue Spreading Robots being oppositely arranged and for this two paintings
The walking track that two of glue robot ambulation are oppositely arranged, it is described walking track between respectively it is parallel be provided with car body conveying set
It is standby；The glue rifle connection sizing material transport control system installed in the Glue Spreading Robot, the sizing material transport control system include stream
Body disc and the PCF controllers being connected with the fluid disk, the gum outlet of the fluid disk are connected by the painting by glue feeding tube
The glue rifle of glue robot control enters glue end, and the fluid disk connects booster pump, the car body conveying equipment and the walking rail
Vision positioning device is provided between road.
The car body conveying equipment of the low station coating unit includes low station rolling bed and matched somebody with somebody with the low station rolling bed
The low station sled for conveying car body closed.
The car body conveying equipment of the high station coating unit includes hydraulic elevating platform and installed in the hydraulic pressure liter
High station rolling bed on platform, the high station sled for conveying car body coordinated with the high station rolling bed drop.
The hydraulic elevating platform is scissors V shape hydraulic elevating platform.
The top of the car body conveying equipment of the high station coating unit is provided with the aerial suspender of car body.
The intermediate transport transition element includes the rolling bed of intermediate transport and used installed in the intermediate transport
Rolling bed on the intermediate transport for conveying car body sled.
The utility model painting dressing automobiles robot coating system, the high station coating unit being oppositely arranged by setting,
Low station coating unit and intermediate transport transition element, the high station coating unit and low station coating unit include two
The individual Glue Spreading Robot being oppositely arranged and two walking tracks being oppositely arranged for two Glue Spreading Robot walkings, institute
State and parallel be provided with car body conveying equipment respectively between walking track, it is possible to achieve in high station with low station respectively to the phase of car body
The position answered carries out gluing operation, realizes and completes gluing operation to the inside of car body and bottom.
Brief description of the drawings
Fig. 1 show the schematic layout pattern of painting dressing automobiles robot coating system of the present utility model；
Fig. 2 show the structural representation of low station coating unit；
Fig. 3 show the structural representation of high station coating unit；
Fig. 4 is the schematic diagram after high station coating unit rises car body；
Fig. 5 show the control principle schematic diagram of sizing material transport control system.
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that this place
The specific embodiment of description only to explain the utility model, is not used to limit the utility model.
As Figure 1-5, a kind of painting dressing automobiles robot coating system, in gluing workshop 400, including it is relative
The low station coating unit 100 and high station coating unit 300, the high station coating unit and low station gluing set
Unit includes two Glue Spreading Robots being oppositely arranged and is oppositely arranged for two that two Glue Spreading Robots are walked
Walking track, parallel respectively between the walking track to be provided with car body conveying equipment, the high station coating unit and low
The car body conveying equipment of station coating unit is coaxially set, the glue rifle connection sizing material conveying control installed in the Glue Spreading Robot
System processed, the gluing that the sizing material transport control system includes the special fluid disk of gluing and is connected with the fluid disk are special
PCF controllers, the glue rifle that the gum outlet of the fluid disk is controlled by glue feeding tube connection by the Glue Spreading Robot enters glue
End, the fluid disk connect booster pump by glue feeding tube road, are provided with and regard between the car body conveying equipment and the walking track
Feel positioner 307, shown in Figure 3, Fig. 3 is the vision positioning device for showing high station coating unit, equally in low work
Position coating unit also configures corresponding vision positioning device (not shown).
Further, on the outside of the walking track of the low station coating unit 100 and high station coating unit 300,
Low station safe grating 105 and high station safe grating 308 are respectively arranged with outside the glue bearing areas in gluing workshop 400, it is real
Existing security control.
Wherein, each Glue Spreading Robot is equipped with a fluid disk, and each two fluid disk is equipped with a PCF controller, realizes
The conveying of sizing material and the control of uninterrupted.Fluid disk can utilize the compressed air introduced to realize the pressure and glue rifle for controlling sizing material
The opening and closing of nozzle, sizing material Stress control is realized, PCF controllers are the control centres of fluid disk, pass through user interface input and output
Control signal, parameter configuration, by the controllable compressed air of the introducing of fluid disk and booster pump, realize sizing material defeated to glue rifle
The Stress control sent, carry out gluing.
The fluid disk and PCF controllers are known equipment in existing gluing operation, as graco companies of the U.S. produce
And the fluid disk and PCF controllers sold, it can purchase to obtain from the market, and by the configuration of booster pump, realize pressure
And the control of flow.
Further, the PCF controllers can also be the robot PLC control cabinets of connection coating system, the gluing
The robot PLC control cabinets of system connect the switch board of each Glue Spreading Robot, and the PLC control cabinet can pass through IT network connections
To Central Control Room, telecommunication is carried out with Central Control Room, so as to realize remote real-time monitoring.
The switch board is R-30iB switch boards, and configurable parameter, tutorial program, state I/O are monitored, and control machine people enters
Row gluing, the image information that can be fed back according to vision positioning device catch car body operating position, calculation position deviation, and control applies
Glue robot motion.Glue Spreading Robot can use M20iA robots, can perform gluing rail by the program of advance teaching
Mark, robot PLC control cabinets are this coating system control axis, and real-time monitoring equipment running status, issue work order is to every
The switch board of individual Glue Spreading Robot is simultaneously communicated surely with long-range middle control, realizes remote real-time monitoring.
Wherein, the vision positioning device is CCD positioning shooting machines, is installed respectively in the both sides of each car body conveying equipment
There are two, be arranged symmetrically.The two dimensional image of gluing car body can be obtained by CCD positioning shootings machine, with by two dimensional image come
The locus grid deviation information of the car body on car body conveying equipment is obtained, and the deviation information is fed back into gluing machine
People, so as to guide Glue Spreading Robot to make corresponding modification on original gluing track, ensure the accuracy of gluing operation
And stability.
The fluid disk and PCF controllers send glue control system to be existing, and assembling, the fluid disk are purchased in the market
There are flowmeter and pressure regulator above, be responsible for reconciling colloid flow and pressure.
The booster pump is single colloid booster pump, is placed on between glue, passing through confession glue pipe-line system and the fluid disk
Connection.
Specifically, the low station coating unit includes two low actuator painting adhensive machine device people 101, Yi Jiyong being oppositely arranged
In two low stations walking tracks 102 being oppositely arranged of this two low actuator painting adhensive machine device people walkings, the low station walking
It is parallel respectively between track 102 to be provided with car body conveying equipment.The high station coating unit includes two senior engineers being oppositely arranged
Position Glue Spreading Robot 301, and two high station walkings being oppositely arranged for the walking of this two high station Glue Spreading Robot
Track 302, it is parallel respectively between the high station walking track 302 to be provided with car body conveying equipment.
Further, car body transition supply unit is provided between the high station coating unit and low station coating unit
200, the car body transition supply unit includes rolling bed and is used for waggon with what rolling bed coordinated in the rolling bed
The sled of body, gluing work is carried out for the car body after low station coating unit completion gluing to be sent into high station coating unit
Industry.
The high station coating unit is used to, to underbody gluing, mainly apply weld joint sealant in underbody and preventing stone hitting is prevented
Corrode glue, the low station coating unit is used to, to vehicle body gluing, mainly apply weld joint sealant and sound-proof damping glue.
Wherein, the car body conveying equipment of the low station coating unit includes low station rolling bed 103 and installed in described
The low station sled 104 for conveying car body 500 coordinated with rolling bed in low station rolling bed.
Wherein, the car body conveying equipment of the high station coating unit includes hydraulic elevating platform 305 and installed in described
High station rolling bed 303 on hydraulic elevating platform, it is used for waggon with what rolling bed coordinated in the high station rolling bed
The high station sled 304 of body.
The hydraulic elevating platform is preferably scissors V shape hydraulic elevating platform.
The top of the car body conveying equipment of the high station coating unit is provided with the aerial suspender 306 of car body.The car body is empty
Middle suspender is the general fixed suspender equipment of existing car coating, can be by selecting car body suitable accordingly fixed
Suspender is realized, no longer describes its structure in detail.
Because high station coating unit is used for underbody gluing, it is therefore desirable to rising car body makes car body sling operation,
Therefore, the car body conveying equipment of the high station coating unit includes scissors V shape hydraulic elevating platform, by the rolling bed with
And after sled rises, gluing is carried out to car bottom by Glue Spreading Robot after car body is supported in the air by car body aerial suspender.
It should be noted that in the utility model, the rolling of the high station, low station and intermediate transport transition element
Bed and sled are rolling bed and sled equipment general in vehicle coating process, specifically no longer describe its specific knot in detail
Structure.
The high station and low station walking track are existing general robot ambulation track, the upper of track of walking
Face can be with mounting robot walking limited block, to realize that the walking of robot is spacing.
Described Glue Spreading Robot can use existing 6 commercially available axle multi-joint general-purpose machines people, or 7 as needed
Axle robot, described Glue Spreading Robot are controlled by single robot controller.
It should be noted that each several part equipment is existing equipment in the utility model, it is after directly being purchased from market
Illustratively require to assemble, the concrete structure of each several part equipment to being related to no longer describes in detail.
The utility model painting dressing automobiles robot coating system, by set the high station coating unit that is oppositely arranged with
And low station coating unit, the high station coating unit and low station coating unit include two gluings being oppositely arranged
Robot and two walking tracks being oppositely arranged for two Glue Spreading Robots walking, between the walking track point
It is not parallel to be provided with car body conveying equipment, it is possible to achieve gluing is carried out to the corresponding position of car body respectively with low station in high station
Operation.
Described above is only preferred embodiment of the present utility model, it is noted that for the general of the art
For logical technical staff, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as the scope of protection of the utility model.
Claims (6)
1. a kind of painting dressing automobiles robot coating system, it is characterised in that including the high station coating unit, low being oppositely arranged
Station coating unit and the intermediate transport transition list between the high station coating unit and low station coating unit
Member, the high station coating unit and low station coating unit include two Glue Spreading Robots being oppositely arranged and are used for
Two walking tracks being oppositely arranged of two Glue Spreading Robots walking, it is parallel respectively between the walking track to be provided with car body
Conveying equipment；The glue rifle connection sizing material transport control system installed in the Glue Spreading Robot, the sizing material transport control system
The PCF controllers being connected including fluid disk and with the fluid disk, the gum outlet of the fluid disk by glue feeding tube connect by
The glue rifle of Glue Spreading Robot control enters glue end, and the fluid disk connects booster pump, the car body conveying equipment with it is described
Vision positioning device is provided between walking track.
2. painting dressing automobiles robot coating system as claimed in claim 1, it is characterised in that the low station coating unit
Car body conveying equipment includes low station rolling bed and the low station sled for conveying car body coordinated with the low station rolling bed.
3. painting dressing automobiles robot coating system as claimed in claim 1, it is characterised in that the high station coating unit
Car body conveying equipment include hydraulic elevating platform and high station rolling bed on the hydraulic elevating platform, with described
The high station sled for conveying car body that high station rolling bed coordinates.
4. painting dressing automobiles robot coating system as claimed in claim 3, it is characterised in that the hydraulic elevating platform is to cut
Forks and knives hydraulic elevating platform.
5. painting dressing automobiles robot coating system as claimed in claim 4, it is characterised in that the high station coating unit
The top of car body conveying equipment is provided with the aerial suspender of car body.
6. painting dressing automobiles robot coating system as claimed in claim 1, it is characterised in that the intermediate transport transition element
The centre for conveying car body including the rolling bed including intermediate transport and in the rolling bed of the intermediate transport
The sled of transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720676695.4U CN206882033U (en) | 2017-06-12 | 2017-06-12 | Painting dressing automobiles robot coating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720676695.4U CN206882033U (en) | 2017-06-12 | 2017-06-12 | Painting dressing automobiles robot coating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206882033U true CN206882033U (en) | 2018-01-16 |
Family
ID=61318324
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720676695.4U Active CN206882033U (en) | 2017-06-12 | 2017-06-12 | Painting dressing automobiles robot coating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206882033U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052349A (en) * | 2019-05-23 | 2019-07-26 | 济南希润自动化科技有限公司 | Truck vehicle automatic pasting system and glue spreading method |
| CN112138968A (en) * | 2020-09-29 | 2020-12-29 | 广汽本田汽车有限公司 | Automatic coating system for automobile body |
-
2017
- 2017-06-12 CN CN201720676695.4U patent/CN206882033U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110052349A (en) * | 2019-05-23 | 2019-07-26 | 济南希润自动化科技有限公司 | Truck vehicle automatic pasting system and glue spreading method |
| CN112138968A (en) * | 2020-09-29 | 2020-12-29 | 广汽本田汽车有限公司 | Automatic coating system for automobile body |
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| GR01 | Patent grant |