CN206872890U - One kind is used to sinter digestion steel-smelting sewage sludge system - Google Patents

One kind is used to sinter digestion steel-smelting sewage sludge system Download PDF

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Publication number
CN206872890U
CN206872890U CN201720537193.3U CN201720537193U CN206872890U CN 206872890 U CN206872890 U CN 206872890U CN 201720537193 U CN201720537193 U CN 201720537193U CN 206872890 U CN206872890 U CN 206872890U
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China
Prior art keywords
sludge
pipeline
steel
sintered
sewage sludge
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Expired - Fee Related
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CN201720537193.3U
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Chinese (zh)
Inventor
孙建设
王继永
侯纪宝
徐春玲
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Shandong Iron and Steel Group Co Ltd SISG
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Shandong Iron and Steel Group Co Ltd SISG
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Priority to CN201720537193.3U priority Critical patent/CN206872890U/en
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  • Treatment Of Sludge (AREA)

Abstract

The utility model provides a kind of sintering that is used for and digests steel-smelting sewage sludge system, including directly defeated pipeline and sintered sludge pre-process pond to sludge, wherein:The sludge is directly provided with steel-smelting sewage sludge water pump on defeated pipeline, directly defeated pipeline connects the sludge with sintered sludge pretreatment pond, heating pipe, compressed gas pipeline and sewage sludge sintering pipeline are provided with the sintered sludge pretreatment pond, the sintered sludge pump is arranged on sewage sludge sintering pipeline, and the sintered sludge pipeline is also connected with sintered sludge nozzle;The compressed gas pipeline connects with compressed gas source;Through steel-smelting sewage sludge water pump, by sludge, directly defeated pipeline enters sintered sludge pretreatment pond to the steel-smelting sewage sludge, and it is stirred by the compressed gas pipeline, and it is heated by heating pipe.The utility model additionally provides the method that digestion steel-smelting sewage sludge is sintered using the system.The utility model can ensure that sintering production is stably and controllable.

Description

One kind is used to sinter digestion steel-smelting sewage sludge system
Technical field
The utility model belongs to sintering production technical field, and in particular to and one kind is used to sinter digestion steel-smelting sewage sludge system, The utility model realizes the purpose that sintering efficiently digests steel-smelting sewage sludge by strengthening mixing in advance.
Background technology
Steel-smelting sewage sludge is for sludge caused by steel mill wet dedusting, is the byproduct of oxygen top-blown converter dedusting, is A kind of valuable secondary resource, with chemical component fluctuation is big, iron-holder is high, (dual alkalinity reaches basic anhydride content height 2.5), fine size (≤0.074mm contents up to more than 90%) and water content is high and the characteristics such as viscosity is big.It is relative because of steel-smelting sewage sludge Grade is higher, has certain recycle to be worth, and it can be used as sintering, pellet feed be used in production, reasonable employment Steel-smelting sewage sludge, part iron-bearing material can be not only replaced, portion of binder, flux can also be replaced, both reduce production cost, Reduce steel mill's blowdown again, there is considerable meaning for energy-saving and emission-reduction, cost efficiency.Steel-smelting sewage sludge generally returns at present Receipts Application way uses for pelletizing after thickening processing or with addition of mixing, or by the way of sludge-spraying in sintering-mixing With addition of steel-smelting sewage sludge, but due to preceding method therefore Frequent Troubles are easily caused, without by vast manufacturer's popularization and application.
As Chinese patent application CN95113202.4 disclose it is a kind of using steelmaking converter flue dust or sludge producing iron powder Method, it is sized mixing to steelmaking converter flue dust or sludge, magnetic separation separation, and magnetic product carries out ball milling, selected, reduced anneal etc. Technique reclaims the metallic iron of steelmaking converter flue dust or sludge;A kind of patent No. CN201220721798.5 steel-smelting sewage sludge recovery profit With system, including coarse particle separator, settling vessel, Pulp pump, storage mud tank, enter stock pump and filter press, both at concentration Technology method is used afterwards.
Both at technology method is used after concentration, the turnaround time is long, floor space is wide, technical requirements are high, And a large amount of moving funds need to be put into.Comparatively, the utility model proposes scheme without to sludge condensation processing, reduce week Turn time and space, transport process effect can directly be observed by pressure gauge, and operation is easy to operation.
Utility model content
To meet that steel-smelting sewage sludge directly digests the needs of using, the utility model provides a kind of sintering that is used for and digests steel-making The system and method for sludge.It is of the present utility model by strengthening mixing steel-smelting sewage sludge in advance, realizing sintering, efficiently digestion steel-making is dirty The purpose of mud, sintering cost is not only reduced, while also solve the environmental pollution of steel-smelting sewage sludge outdoor storage.
The system provided by the utility model for being used to sinter digestion steel-smelting sewage sludge, including sludge directly defeated pipeline and sintered sludge Pond is pre-processed, wherein:
The sludge is directly provided with steel-smelting sewage sludge water pump, the sludge directly defeated pipeline and sintered sludge pretreatment on defeated pipeline Pond is connected, and heating pipe, compressed gas pipeline and sewage sludge sintering pipeline, institute are provided with the sintered sludge pretreatment pond State sintered sludge pump to be arranged on sewage sludge sintering pipeline, the sintered sludge pipeline is also connected with sintered sludge nozzle;It is described Compressed gas pipeline connects with compressed gas source;
Through steel-smelting sewage sludge water pump, by sludge, directly defeated pipeline enters sintered sludge pretreatment pond to the steel-smelting sewage sludge, and leads to Cross the compressed gas pipeline to be stirred it, it is heated by heating pipe.
The sintered sludge nozzle is mixed into mouth with sintering one and connected, and the sintering one is mixed into the sintering that mouth is known in the art The abbreviation of the entrance of trommel mixer of system., must be through " a cylinder by the set compound worked good as general knowledge After mixer, secondary trommel mixer " mixes twice, then by carrying out igniting burning on the uniform cloth of apparatus for distributing to sintering pallet Knot.
Directly defeated pipeline can determine the sludge according to actual daily output sludge quantity, site space size, transportation range design, adopt Made of materials such as thickened steel-tubes, conveying power is steel-smelting sewage sludge water pump, in docking steel-smelting sewage sludge pond end installation sludge conveying Valve, some inspection holes, pressure gauge are preset in appropriate position of the sludge directly on defeated pipeline, in butt-sintering sludge pretreatment water Chi Duan installs sludge feed opening, the design of feed opening scarf, prevents sludge from splashing secondary pollution.
As a kind of preferably selection of said system, the sludge is directly provided with sludge conveying valve on defeated pipeline.
Directly inspection hole is provided with as said system another preferably selection, the sludge on defeated pipeline.
Also include water pipe, the water pipe and water source as said system a kind of preferably selection, the system Connection, water pipe moisturizing into sintered sludge pretreatment pond.The water pipe can be by recirculated water or clear water Add in sintered sludge pretreatment pond;Make steel stop production when or when enters without sludge, can using clear water or Recirculated water is supplemented the water in pond.
As a kind of preferably selection of said system, the compressed gas pipeline includes compressed gas control total valve, control House steward processed, several controls are in charge of, several branch pipes and branch tube control flap, and compressed gas control is provided with the control house steward The branch pipeline to be drawn on control house steward is in charge of in total valve processed, the control, and the branch pipe is in charge of in control draws Bye-pass, the branch tube control flap are arranged on branch pipe.The compressed gas can use nitrogen, compressed air etc. to be used as gas Source.Compressed gas control total valve is opened, compressed gas is by controlling house steward to be in charge of into control, branch pipe;According to the actual requirements Corresponding branch tube control flap is opened, compressed gas enters sintered sludge pretreatment pond by corresponding branch pipe and is stirred operation. Depending on the number that the control is in charge of can be according to field condition, 3-5 can be such as set.
Also include sludge press filtration pipeline, the sludge press filtration pipe as said system a kind of preferably selection, the system Directly defeated pipeline connects with the sludge on road, and the sludge press filtration pipeline is additionally provided with filter press and press filtration pipe-line control valve door.It is dirty Mud press filtration can be handled steel-smelting sewage sludge by filter press, and the clear water recycling after press filtration, the steel-smelting sewage sludge after press filtration enters Stock yard is with addition of use.The sludge press filtration pipeline be steel-smelting sewage sludge pretreating process line break down or disposal ability deficiency When, start standby Treatment of Sludge route.In one embodiment of the present utility model, the sludge press filtration is using route by pressing Chimney filter road control valve, filter press and sludge are arranged outside, clear water recycling composition, and event occurs in steel-smelting sewage sludge pretreating process line When barrier or disposal ability deficiency, start standby Treatment of Sludge route, steel-smelting sewage sludge can be introduced to filter press, after press filtration processing, Clear water recycling, sludge enter stock yard with addition of use.
As a kind of preferably selection of said system, the heating pipe connects with vapours source, on the heating pipe It is provided with steam pump.The heating tube route steam control valve, heating pipe composition, it is dirty can to introduce steam into sintering from scene Mud pretreatment pond heats to steel-smelting sewage sludge.
As a kind of preferably selection of said system, cover plate is provided with the sintered sludge pretreatment pond.The lid Plate can be steel plate.It is empty that the sintered sludge pretreatment pond can receive sludge quantity, sintering digestion amount and scene according to actual day Between size design determine, covered with steel plate at the top of pond, prevent sludge from splashing secondary pollution.
The sewage sludge sintering pipeline can consume sludge quantity, site space size, transportation range according to actual sintered and design really It is fixed, made using materials such as thickened steel-tubes, conveying power is slush pump, and at butt-sintering sludge pond end, installation sewage sludge sintering is defeated Valve is sent, pretreated steel-smelting sewage sludge is stirred by sewage sludge sintering pipeline, it is uniform by sludge nozzle to be mixed into mouth from sintering one Spray into sinter mixture.
The utility model additionally provides a kind of method for sintering digestion steel-smelting sewage sludge, including:
Directly steel-smelting sewage sludge is delivered directly to sintered sludge pretreatment pond, compression to sludge by defeated pipeline from steel-smelting sewage sludge pond Compressed gas and vapours are introduced directly into sintered sludge pretreatment pond by gas piping and heating pipeline, and sewage sludge sintering pipeline will The steel-smelting sewage sludge in sintered sludge pretreatment pond is mixed into mouth from sintering one and uniformly sprayed into sinter mixture.
The utility model is stirred pretreatment to steel-smelting sewage sludge using compressed gas, and it can make sludge components uniform, And mud granule loose (mud bubble) is set fully to be mixed with sinter mixture.
The common recovery sintering application method of steel-smelting sewage sludge is to enter dispensing after steel-smelting sewage sludge press filtration is handled or tile to arrive Mix to mix under material heap and use, along the line Frequent Troubles.The utility model overcomes the defects of prior art, and with as follows excellent Point:
1. being used after steel-smelting sewage sludge pretreatment in sintering directly digestion, recycling cost, and technology trouble rate are reduced It is greatly reduced.
Switched fast using route with sludge press filtration 2. steel-smelting sewage sludge pre-processes, ensure that sintering production is stably and controllable.
Brief description of the drawings
Fig. 1 is the structure chart of sintering digestion steel-smelting sewage sludge system of the present utility model.
Accompanying drawing identifies:
1st, steel-smelting sewage sludge water pump, 2, sludge conveying valve, 3, inspection hole, 4, pressure gauge, 5, sludge feed opening, 6, sintering it is dirty Mud pre-processes pond, 7, compressed gas source, 8, compressed gas control total valve, 9, control house steward, 10, control be in charge of, 11, control Branch pipe, 12, branch tube control flap, 13, steam control valve, 14, heating pipe, 15, moisturizing control valve, 16, water pipe, 17th, sewage sludge sintering conveying valve, 18, sewage sludge sintering pipeline, 19, sintered sludge nozzle, 20, sintering one it is mixed, 21, press filtration pipeline control Valve processed, 22, filter press, 23, arrange outside sludge, 24, clear water repeat profit, 25, sintered sludge pump.
Embodiment
Embodiment of the present utility model is the following is, it is only used as illustrates rather than limitation to of the present utility model.
Referring to Fig. 1, the system provided by the utility model for being used to sinter digestion steel-smelting sewage sludge, it is directly defeated to be typically include sludge Pipeline and sintered sludge pretreatment pond 6, wherein:
The sludge is directly provided with steel-smelting sewage sludge water pump 1 on defeated pipeline, the sludge directly locate in advance by defeated pipeline and sintered sludge Reason pond 6 is connected, and heating pipe 14, compressed gas pipeline and sewage sludge sintering are provided with the sintered sludge pretreatment pond 6 Pipeline 18, the sintered sludge pump 25 are arranged on sewage sludge sintering pipeline 18, and the sintered sludge pipeline 18 is gone back and sintered sludge Nozzle 19 is connected;The compressed gas pipeline connects with compressed gas source;
Through steel-smelting sewage sludge water pump 1, by sludge, directly defeated pipeline enters sintered sludge pretreatment pond 6 to the steel-smelting sewage sludge, and It is stirred by the compressed gas pipeline, it heated by heating pipe 14.
The sintered sludge nozzle 19 connects with the entrance of sintering one mixed 20, and the sintering one is mixed into mouth and is known in the art Trommel mixer of sintering system entrance abbreviation., must be through " one by the set compound worked good as general knowledge After secondary trommel mixer, secondary trommel mixer " mixes twice, then by being carried out on the uniform cloth of apparatus for distributing to sintering pallet Igniting sintering.
Directly defeated pipeline can determine the sludge according to actual daily output sludge quantity, site space size, transportation range design, adopt Made of materials such as thickened steel-tubes, conveying power is steel-smelting sewage sludge water pump, in docking steel-smelting sewage sludge pond end installation sludge conveying Valve, some inspection holes, pressure gauge are preset in appropriate position of the sludge directly on defeated pipeline, in butt-sintering sludge pretreatment water Chi Duan installs sludge feed opening, the design of feed opening scarf, prevents sludge from splashing secondary pollution.
As a kind of preferably selection of said system, the sludge is directly provided with sludge conveying valve 2 and is used on defeated pipeline Control its aperture and switch.
Inspection hole 3 is directly provided with defeated pipeline as said system another preferably selection, the sludge.
Also include water pipe 16, the water pipe and water as said system a kind of preferably selection, the system Source connects, water pipe moisturizing into sintered sludge pretreatment pond.The water pipe 16 can by recirculated water or Clear water is added in sintered sludge pretreatment pond;When entrance when making steel stopping production or without sludge, clear water can be used Or recirculated water is supplemented the water in pond.
As a kind of preferably selection of said system, the compressed gas pipeline includes compressed gas control total valve 8, control House steward 9 processed, several controls are in charge of 10, several branch pipes 11 and branch tube control flap 12, and pressure is provided with the control house steward 9 Contracting gas controls total valve 8, and it is the branch pipeline drawn on control house steward 9 that the control, which is in charge of 10, and the branch pipe 11 is to control System is in charge of the bye-pass drawn on 10, and the branch tube control flap 12 is arranged on branch pipe.The compressed gas can use nitrogen, Compressed air etc. is used as gas source.Compressed gas control total valve is opened, compressed gas is by controlling house steward 9 to be in charge of into control 10th, branch pipe 11;Corresponding branch tube control flap 12 is opened according to the actual requirements, and compressed gas enters sintered sludge by corresponding branch pipe Pretreatment pond is stirred operation.Depending on the number that the control is in charge of can be according to field condition, 3-5 can be such as set It is individual.
Also include sludge press filtration pipeline, the sludge press filtration pipe as said system a kind of preferably selection, the system Directly defeated pipeline connects with the sludge on road, and the sludge press filtration pipeline is additionally provided with filter press 22 and press filtration pipe-line control valve door 21.Sludge press filtration can be handled steel-smelting sewage sludge by filter press 22, the clear water recycling after press filtration, and the steel-making after press filtration is dirty Mud enters stock yard with addition of use.The sludge press filtration pipeline is to break down or handle energy in steel-smelting sewage sludge pretreating process line During power deficiency, the Treatment of Sludge route of standby startup.The sludge press filtration is using route by press filtration pipe-line control valve door 21, press filtration The composition of 23, clear water recycling 24 is arranged outside machine 22 and sludge, is broken down or disposal ability in steel-smelting sewage sludge pretreating process line When insufficient, start standby Treatment of Sludge route, steel-smelting sewage sludge can be introduced to filter press, after press filtration processing, clear water recycling, Sludge enters stock yard with addition of use.
Connected as said system a kind of preferably selection, the heating pipe 14 with vapours source, the heating pipe On be provided with steam pump.The heating tube route steam control valve 13, heating pipe composition, can introduce steam into burning from scene Knot sludge pretreatment pond heats to steel-smelting sewage sludge.
As a kind of preferably selection of said system, cover plate is provided with the sintered sludge pretreatment pond.The lid Plate can be steel plate.It is empty that the sintered sludge pretreatment pond can receive sludge quantity, sintering digestion amount and scene according to actual day Between size design determine, covered with steel plate at the top of pond, prevent sludge from splashing secondary pollution.
The sewage sludge sintering pipeline can consume sludge quantity, site space size, transportation range according to actual sintered and design really It is fixed, made using materials such as thickened steel-tubes, conveying power is slush pump, and at butt-sintering sludge pond end, installation sewage sludge sintering is defeated Valve is sent, pretreated steel-smelting sewage sludge is stirred by sewage sludge sintering pipeline, it is uniform by sludge nozzle to be mixed into mouth from sintering one Spray into sinter mixture.
The utility model method be the following is in 3*105m2Application in sintering system, the sintering system can daily consumption steel-making Sludge 50-100 tons, specific embodiment of the present utility model is further illustrated with reference to Fig. 1.
Fig. 1 is referred to, it illustrates one kind to sinter digestion steel-smelting sewage sludge system, and the system includes successively from left to right:
1) sludge directly defeated pipeline.Conveyance conduit φ 108X6 seamless steel pipes, pipeline overall length is about 1.5km, and conveying power is still The vertical water pump of steel-smelting sewage sludge pump house:Flow 100m3/h, lift 31m.In docking steel-smelting sewage sludge pond end installation sludge transfer valve Door;Inspection hole, a pressure gauge directly are preset at interval of 150m on defeated pipeline in sludge, obvious pressure difference occurs in course of conveying Judge line clogging, need to stop conveying and checking desilting in time;Sludge blanking is installed at butt-sintering sludge pretreatment pond end Mouthful, the vertical 30 ° of angles scarf design of feed opening, prevent sludge from splashing secondary pollution.
2) sintered sludge pretreatment pond.5 meters of a diameter is being dug close to the mixed place of sintering one, deep 4 meters cesspool, is being held Product 78.5m3,0.4 meter from the ground of pond top, top is covered with steel plate, prevents sludge from splashing secondary pollution.
3) compressed gas pipeline.Employ nitrogen as gas source, by 1 control total valve, 1 φ 80 control house steward, 3 φ 80 controls to be in charge of is in charge of the branch pipes of φ 20 at interval of 800 millimeters of extractions, 18 branch tube control flap compositions with 18, opens control Total valve processed, nitrogen is by controlling house steward to be in charge of into control, branch pipe;Corresponding branch tube control flap is opened according to the actual requirements, Compressed gas enters sintered sludge by corresponding branch pipe and pre-processed in pond enters, using nitrogen pressure initiation kinetic energy to pond Interior steel-smelting sewerage is stirred.
4) pipeline is heated.It is made up of steam control valve, heating pipe, the jet chimneys of φ 80 is drawn from scene, by steam Sintered sludge pretreatment pond is introduced to heat steel-smelting sewage sludge.
5) water pipe.Water pipe is made up of moisturizing control valve, moisturizing pipeline, can be introduced recirculated water from scene and be burnt Sludge pretreatment pond is tied, makes steel available cycles water supplement when stopping production no sludge or few input.
6) sewage sludge sintering pipeline.Two horizontal centrifugals are set beside pond and look into stock pump, the straight 108mm of unit fixed on water pump suction.Go out 80mm, power of motor 22kW. are as conveying power the using and the reserved;Sewage sludge sintering transfer valve is installed at butt-sintering sludge pond end Door;Conveyance conduit is made using seamless steel pipe, pipeline overall length is about 50m;Stir pretreated steel-smelting sewage sludge and pass through sludge Pipeline is sintered, be mixed into mouth from sintering one uniformly sprays into sinter mixture by sludge nozzle (uniform 10mm spaced-apart sidewalls perforate) In.
Sintering digestion steel-smelting sewage sludge system of the present utility model also uses route including sludge press filtration, and it is by press filtration pipeline control Arrange outside valve, filter press and sludge processed, clear water recycling pipeline composition, break down in steel-smelting sewage sludge pretreating process line or During disposal ability deficiency, start standby Treatment of Sludge route, steel-smelting sewage sludge can be introduced to filter press, after press filtration processing, clear water Recycling, sludge enter stock yard with addition of use.
The utility model additionally provides a kind of method for sintering digestion steel-smelting sewage sludge, including:
Directly steel-smelting sewage sludge is delivered directly to sintered sludge pretreatment pond, compression to sludge by defeated pipeline from steel-smelting sewage sludge pond Compressed gas and vapours are introduced directly into sintered sludge pretreatment pond by gas piping and heating pipeline, and sewage sludge sintering pipeline will The steel-smelting sewage sludge in sintered sludge pretreatment pond is mixed into mouth from sintering one and uniformly sprayed into sinter mixture.
The utility model is directly entered a trommel mixer after steel-smelting sewage sludge is stirred, no longer in the usual way first from The material stage enters compound, and the direct digestion for realizing sludge uses;Break down or locate in steel-smelting sewage sludge pretreating process line When managing scarce capacity, start siding, dispensing stage (stock yard is with addition of use) is entered after press filtration, can prevent from stirring irregular dirt Mud causes failures such as " pallet grid section paste are stifled, motor burning " to occur into sintered production line, and then can ensure sintering life Produce stably and controllable.
It should be noted last that above example is only illustrating the technical solution of the utility model and unrestricted.To the greatest extent The utility model is described in detail with reference to embodiment for pipe, it will be understood by those within the art that, to this practicality New technical scheme is modified or equivalent substitution, without departure from the spirit and scope of technical solutions of the utility model, its It all should cover among right of the present utility model.

Claims (4)

1. a kind of system for being used to sinter digestion steel-smelting sewage sludge, including directly defeated pipeline and sintered sludge pre-process pond to sludge, its In:
The sludge is directly provided with steel-smelting sewage sludge water pump on defeated pipeline, directly defeated pipeline and sintered sludge pre-process pond to the sludge Connection, the sintered sludge pre-process in pond and are provided with heating pipe, compressed gas pipeline and sewage sludge sintering pipeline, the burning Knot sludge pump is arranged on sewage sludge sintering pipeline, and the sintered sludge pipeline is connected with sintered sludge nozzle;The compressed gas Pipeline connects compressed gas source.
2. the system according to claim 1 for being used to sinter digestion steel-smelting sewage sludge, it is characterised in that:The system also includes Water pipe, the water pipe connect with water source, water pipe moisturizing into sintered sludge pretreatment pond.
3. the system according to claim 1 for being used to sinter digestion steel-smelting sewage sludge, it is characterised in that:The compressed gas tube Road includes compressed gas control total valve, control house steward, several controls are in charge of, several branch pipes and branch tube control flap, institute To state and compressed gas control total valve is provided with control house steward, the branch pipeline to be drawn on control house steward is in charge of in the control, To be in charge of the bye-pass drawn in control, the branch tube control flap is arranged on branch pipe the branch pipe.
4. the system according to claim 1 for being used to sinter digestion steel-smelting sewage sludge, it is characterised in that:The system also includes Directly defeated pipeline is connected for sludge press filtration pipeline, the sludge press filtration pipeline and the sludge, and the sludge press filtration pipeline is additionally provided with Filter press and press filtration pipe-line control valve door.
CN201720537193.3U 2017-05-12 2017-05-12 One kind is used to sinter digestion steel-smelting sewage sludge system Expired - Fee Related CN206872890U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107012319A (en) * 2017-05-12 2017-08-04 山东钢铁股份有限公司 One kind is used to sinter digestion steel-smelting sewage sludge system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107012319A (en) * 2017-05-12 2017-08-04 山东钢铁股份有限公司 One kind is used to sinter digestion steel-smelting sewage sludge system and method

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Granted publication date: 20180112