CN206872727U - A kind of enzyme process manufacturing of gelatin automatically carries colloid system - Google Patents
A kind of enzyme process manufacturing of gelatin automatically carries colloid system Download PDFInfo
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- CN206872727U CN206872727U CN201720609452.9U CN201720609452U CN206872727U CN 206872727 U CN206872727 U CN 206872727U CN 201720609452 U CN201720609452 U CN 201720609452U CN 206872727 U CN206872727 U CN 206872727U
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- glue pot
- enzyme
- extacting glue
- control
- pot
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Abstract
The utility model discloses a kind of enzyme process manufacturing of gelatin automatically to carry colloid system, by using hot water control module, PH adjustment control modules, temperature control modules and enzyme preparation are automatically added to the modules such as module and realize Automated condtrol to carry glue in extacting glue pot, the full-automatic colloid system that carries of the present utility model being capable of Improving The Quality of Products, stable prod indices, shorten the glue-extracting working procedure production cycle, reduce cost of labor, add the utilization rate of equipment, simultaneously, it is of the present utility model that automatically carrying colloid system also reduces concentration, the energy consumption of evaporization process, significantly reduce the production cost of gelatin per ton.
Description
Technical field
The colloid system that carries of enzyme process manufacturing of gelatin is the utility model is related to, more particularly to a kind of enzyme process manufacturing of gelatin automatically carries
Colloid system.
Background technology
The extacting glue pot used in current most of gelatin factories gelatin extraction technique is oval or square, without stirring, is not had
The advanced automatic control system such as soda acid, temperature, liquid level, only it is furnished with simplest heating device for coil.Carry temperature during glue,
The indexs such as pH value, material-water ratio, gelatin concentration can not be controlled accurately, and not only product quality is greatly affected, and carrying glue, time-consuming, people
The increase of work cost, utilization rate of equipment and installations are low, add glue post processing cost.
Utility model content
Goal of the invention of the present utility model is：For above-mentioned problem, there is provided a kind of enzyme process manufacturing of gelatin is complete certainly
It is dynamic to carry colloid system, by using temperature control modules in hot water control module, PH adjustment controls module, extacting glue pot and enzyme preparation from
The dynamic modules such as module that add realize that Automated condtrol carries glue, reach shortening and carry the glue time, reduce cost of labor, improve equipment utilization
The purpose of rate.
The technical solution adopted in the utility model is as follows：A kind of enzyme process manufacturing of gelatin automatically carries colloid system, including carries glue
Pot, it is characterised in that hot water control module, PH adjustment controls module, temperature control in extacting glue pot are connected on extacting glue pot
Module and enzyme preparation are automatically added to module；
Hot water control module includes being sequentially connected the hot-water cylinder connect, hot water line, heat-exchanger pump, liquid level controller, heat exchanger,
Temperature sensor, flow quantity control instrument, automatic regulating valve and steam pipework one, automatic regulating valve are used to control opening for steam pipework one
Close, heat exchanger is exchanged heat for steam with hot water, and temperature sensor is used for the temperature for detecting the hot water after exchanging heat, flow control
Instrument is used for the flow for controlling the hot water entered in extacting glue pot, and liquid level controller is used for the opening and closing for controlling heat-exchanger pump, liquid level controller
With the addition of flow quantity control instrument co- controlling hot water；
PH adjustment controls module include sour storage tank, acid tube road, alkali storage tank, alkali pipeline, sour chemical pump, alkali chemical pump and
PH controllers, sour storage tank, acid tube road and sour chemical pump, which are formed, supplies sour circuit, and alkali storage tank, alkali pipeline and alkali chemical pump are formed
For alkali circuit, PH controllers control the opening and closing of sour chemical pump and alkali chemical pump respectively, and PH adjustment controls module carries glue for control
PH value in pot；
Temperature control modules include temperature sensor, automatic regulating valve, steam pipework two and chuck heating dress in extacting glue pot
Put, chuck heater includes chuck, and chuck is set on the outer wall of extacting glue pot, and forms the confined air that can accommodate steam
Between, steam pipework two is used to convey steam into confined space, and automatic regulating valve is used for the opening and closing for controlling steam pipework two, temperature
Sensor controls the opening and closing of automatic regulating valve, and temperature control modules are used to control the temperature in extacting glue pot in extacting glue pot；
Enzyme preparation, which is automatically added to module, includes enzyme storage tank, enzyme pipeline and the measuring pump on enzyme pipeline, and enzyme pipeline connects
Logical extacting glue pot and enzyme storage tank, measuring pump are used for the flow for controlling enzyme.
Further, extacting glue pot of the invention uses conical flat-bottomed pot, and the side wall of conical flat-bottomed pot slopes inwardly to form top
The small structure in big bottom.Conical flat-bottomed pot can make the side wall of extacting glue pot have active force obliquely to material, effectively overcome
Material improves the mixing quality of material because the pressure of self gravitation clumps together effect, and material is fully extracted.
Further, mechanical agitation module is provided with the pot of extacting glue pot, mechanical agitation module includes controllable speed motor and stirred
Device is mixed, controllable speed motor is used for the rotating speed for controlling agitating device, and agitating device is used to be stirred the material in extacting glue pot.
Conical flat-bottomed pot cooperative mechanical stirs module, and material can be made to mix evenly, and material will be extracted more fully, for system
Standby high-quality, the gelatin product of high stability provide main process equipment guarantee.
Further, the inwall of chuck is provided with polyurathamc heat-insulation layer, so that temperature control modules are more smart in extacting glue pot
Really the temperature in extacting glue pot is regulated and controled, reduces heat energy loss.
Further, the bottom of extacting glue pot is provided with and puts adhesive control module, puts adhesive control module and goes out including putting glue located at extacting glue pot
Mouth puts sebific duct road, located at the concentration sensor and automatic regulating valve put on sebific duct road, concentration sensor control automatic regulating valve
Opening and closing.
Further, mass flow control module, mass flow control module bag are provided with the top material inlet of extacting glue pot
Mass flow control valve is included, mass flow control module is used for the flow of control material.
In summary, by adopting the above-described technical solution, the beneficial effects of the utility model are：It is of the present utility model complete
It is automatic carry colloid system can Improving The Quality of Products, stable prod indices, shorten the glue-extracting working procedure production cycle, reduce people
Work cost, the utilization rate of equipment is added, meanwhile, it is of the present utility model that automatically carrying colloid system also reduces concentration, evaporator man
The energy consumption of sequence, significantly reduce the production cost of gelatin per ton.
Brief description of the drawings
Fig. 1 is that enzyme process manufacturing of gelatin of the present utility model automatically carries colloid system structural representation；
Fig. 2 is the enlarged drawing of part A in Fig. 1；
Fig. 3 is the enlarged drawing of part B in Fig. 1.
Marked in figure：1 is steam pipework, and 101 be steam pipework one, and 102 be steam pipework two, and 2 be automatic regulating valve, 3
It is heat exchanger for temperature sensor, 4,5 be liquid level controller, and 6 be heat-exchanger pump, and 7 be measuring pump, and 8 be flow quantity control instrument, and 9 be thing
Expect entrance, 10 be agitating device, and 11 be extacting glue pot, and 12 be enzyme pipeline, and 13 be alkali pipeline, and 14 be acid tube road, and 15 be PH controllers,
16 be concentration sensor, and 17 be enzyme storage tank, and 18 be alkali storage tank, and 19 be sour storage tank, and 20 be chuck, and 21 be draining valve, 22
It is hot water line for hot-water cylinder, 23,24 be alkali chemical pump, and 25 be sour chemical pump, and 26 be to put sebific duct road.
Embodiment
Below in conjunction with the accompanying drawings, the utility model is described in detail.
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.
As shown in Figure 1 to Figure 3, a kind of enzyme process manufacturing of gelatin automatically carries colloid system, including extacting glue pot, distinguishes on extacting glue pot
It is connected with hot water control module, PH adjustment controls module, temperature control modules and enzyme preparation are automatically added to module in extacting glue pot.
As shown in Fig. 2 steam pipework 1 includes steam pipework 1 and steam pipework 2 102, hot water control module includes
It is sequentially connected the hot-water cylinder 22 connect, hot water line 23, heat-exchanger pump 6, liquid level controller 5, heat exchanger 4（Concretely plate-type heat-exchange
Device）, temperature sensor 3, flow quantity control instrument 8, automatic regulating valve 2 and steam pipework 1, automatic regulating valve 2, which is used to control, to be steamed
The opening and closing of vapor pipeline 1, heat exchanger 4 is exchanged heat for steam with hot water, so that the temperature of hot water reaches technological requirement, temperature
The temperature that sensor 3 is used to detect the hot water after exchanging heat is spent, and by controlling automatic regulating valve 2 to adjust quantity of steam, to reach
Hot water temperature's automatically controls, and flow quantity control instrument 8 is used for the flow for controlling the hot water entered in extacting glue pot 11, liquid level controller 5
For controlling the addition of the opening and closing of heat-exchanger pump 6, liquid level controller 5 and the co- controlling hot water of flow quantity control instrument 8.
As shown in figure 3, PH adjustment controls module includes sour storage tank 19（It can be specially hydrochloric acid storage tank）, acid tube road 14,
Alkali storage tank 18（Corresponding to hydrochloric acid storage tank, alkali storage tank 18 is sodium hydroxide storage tank）, alkali pipeline 13, sour chemical pump 25,
Alkali chemical pump 24 and PH controllers 15, sour storage tank 19, acid tube road 14 and sour chemical pump 25, which are formed, supplies sour circuit, with to extacting glue pot
Acid solution is supplied in 11, alkali storage tank 18, alkali pipeline 13 and alkali chemical pump 24 form and supply alkali circuit, to supply alkali into extacting glue pot 11
Liquid, PH controllers 15 control the opening and closing of sour chemical pump 25 and alkali chemical pump 24 respectively, and PH adjustment controls module is used to accurately control
PH value in extacting glue pot 11.
As shown in Fig. 2 temperature control modules include temperature sensor 3, automatic regulating valve 2, steam pipework two in extacting glue pot
102 and chuck heater, chuck heater include chuck 20, chuck 20 is set on the outer wall of extacting glue pot 11, and is formed
The confined space of steam can be accommodated, steam pipework 2 102 is used to convey steam into confined space, and automatic regulating valve 2 is used for
The opening and closing of steam pipework 2 102 is controlled, temperature sensor 3 controls the opening and closing of automatic regulating valve 2, temperature control modules in extacting glue pot
For accurately controlling the temperature in extacting glue pot 11.
As shown in figure 3, enzyme preparation, which is automatically added to module, includes enzyme storage tank 17, enzyme pipeline 12 and on enzyme pipeline 12
Measuring pump 7, enzyme pipeline 12 connect extacting glue pot 11 and enzyme storage tank 17, and measuring pump 7 is used for the flow for controlling enzyme, and the addition of enzyme is pressed
Programming is associated according to process program with hot water magnitude of recruitment with measuring pump 7 to be automatically added to.
Furthermore, extacting glue pot 11 of the invention uses conical flat-bottomed pot, as shown in figure 1, the side of conical flat-bottomed pot
Wall slopes inwardly to form the big small structure in bottom in top.Conical flat-bottomed pot can make the side wall of extacting glue pot 11 have obliquely material
Active force, material is effectively overcomed because the pressure of self gravitation clumps together effect, improves the mixing quality of material, material obtains
To fully extracting.
Furthermore, mechanical agitation module is provided with the pot of extacting glue pot, as shown in figure 1, mechanical agitation module bag
Include controllable speed motor（Do not marked in figure）With agitating device 10, controllable speed motor is used for the rotating speed for controlling agitating device 10, stirring
Device 10 is used to be stirred the material in extacting glue pot 11.Conical flat-bottomed pot cooperative mechanical stirs module, can mix material
Obtain evenly, material will be extracted more fully, and the gelatin product for preparation high-quality, high stability provides main work
Skill equipment guarantee.
Furthermore, the inwall of chuck 20 is provided with polyurathamc heat-insulation layer（It is not drawn into figure）, foam poly- ammonia
Ester heat-insulation layer can be such that temperature control modules in extacting glue pot more accurately regulate and control to the temperature in extacting glue pot 11, reduce heat energy
Loss.
Furthermore, the bottom of extacting glue pot 11 is provided with and puts adhesive control module, as shown in figure 1, putting adhesive control module bag
Include and put sebific duct road 26, located at the concentration sensor 16 and automatic regulating valve put on sebific duct road 26 located at what extacting glue pot 11 put gel outlet
2, concentration sensor 16 is used for the opening and closing for controlling automatic regulating valve 2, puts adhesive control module and puts glue automation for realization.
Furthermore, mass flow control module is provided with the top material inlet of extacting glue pot 11, as shown in figure 1,
Mass flow control module includes mass flow control valve（It is not drawn into figure）, mass flow control module is for control material
Flow, the speed and addition entered with control material in extacting glue pot 11.
The present invention operation principle be：The cladding for passing through pretreatment is put into extacting glue pot 11 according to technological requirement（Thing
Material）, hot water control module is opened, the hot water in hot-water cylinder 22 is after heat-exchanger pump 6 enters heat exchanger 4, and from steam pipework
One 101 steam generation heat exchange, control automatic regulating valve 2 to adjust quantity of steam by temperature sensor 3, hot water is reached work
The temperature of skill requirement, and then automatically controlling for hot water temperature is realized, the addition of hot water then passes through liquid level controller 5 and flow control
Instrument 8 processed controls the opening and closing of heat-exchanger pump 6；Open enzyme preparation and be automatically added to module, the addition of enzyme according to process program design
Amount associates programming with hot water magnitude of recruitment with measuring pump 7 and is automatically added to；PH adjustment control modules are opened, are come from by PH controllers 15
The opening and closing of sour chemical pump 25 before the opening and closing of alkali chemical pump 24 before dynamic control alkali storage tank 18 and sour storage tank 19, accurately to control
System entirely puies forward glue process；Temperature control modules in extacting glue pot 11 are opened, automatic regulating valve 2 is controlled by temperature sensor 3
Opening and closing, and then quantity of steam is adjusted, the temperature in extacting glue pot 11 is controlled, to realize the accurate control for putting forward glue temperature；Will according to technique
Ask and compile and edit mixing speed automatic control program, open mechanical agitation module, the mixing speed performed by controllable speed motor is automatic
Program is adjusted to control agitating device 10, cladding is sufficiently mixed, is finally completed and puies forward glue process；Glue control mould is put in unlatching
Block, the concentration in extacting glue pot 11 is detected by concentration sensor 16, and control the opening and closing of automatic regulating valve 2 to realize that to put glue automatic
Change, be finally completed and produced by the full-automation after feeding intake.
In order to preferably explain basic invention, specific embodiment is exemplified below：
If gelatin extraction technique scheme is：PH value in extacting glue pot is 5.0-6.0, puies forward glue temperature as 55-60 DEG C, putting gum concentration is
6.0%。
Each control module is separately turned on, PH controllers 15 persistently detect the pH value in extacting glue pot 11, when the pH value of detection
To when being less than 5.0, PH controllers 15 send open signal to alkali chemical pump 24, after alkali chemical pump 24 receives open signal, open
Alkali pipeline 13, alkali lye supplement is obtained in extacting glue pot 11, when the pH value in extacting glue pot 11 is increased in the range of 5.0-6.0, PH controls
Instrument 15 processed sends shutdown signal to alkali chemical pump 24, after alkali chemical pump 24 receives shutdown signal, closes alkali pipeline 13, similarly, when
When the pH value of detection is higher than 6.0, PH controllers 15 send open signal to sour chemical pump 25, and sour chemical pump 25 receives open signal
Afterwards, acid tube road 14 is opened, acid solution supplement is obtained in extacting glue pot 11, when pH value drops to normal range (NR), PH controllers 15 are to acid
Chemical pump 25 sends shutdown signal, after sour chemical pump 25 receives shutdown signal, closes acid tube road 14, and then realize to extacting glue pot 11
The accurate control of interior pH value；Temperature sensor 3 detects the temperature in extacting glue pot 11, when the temperature in extacting glue pot 11 is less than 55 DEG C
When, temperature sensor 3 sends valve to automatic regulating valve 2 and opens big signal, and the valve of automatic regulating valve 2 is opened greatly, steam pipework two
Steam stream quantitative change in 102 is big, and the temperature rise in extacting glue pot 11, when the temperature in extacting glue pot 11 is higher than 60 DEG C, temperature passes
Sensor 3 sends valve to automatic regulating valve 2 and opens small-signal, and the valve of automatic regulating valve 2 opens small, the steaming in steam pipework 2 102
Steam flow amount diminishes, and the temperature in extacting glue pot 11 reduces, and then realizes the accurate control to the temperature in extacting glue pot 11；Concentration senses
Device 16 detects the gelatin concentration in extacting glue pot 11, and when gelatin concentration reaches 6%, concentration sensor 16 is sent to automatic regulating valve 2
Open signal, automatic regulating valve 2 are opened, and are put sebific duct road 26 and are released glue, when gelatin concentration is less than 6%, concentration sensor 16 is right
Automatic regulating valve 2 sends shutdown signal, and automatic regulating valve 2 is closed, and puts sebific duct road 26 and closes；Liquid level controller 5 detects extacting glue pot
Liquid level in 11, during glue is put, when liquid level is less than lower limit, amount of water, flow control are preset according to glue number is put
The unlatching of the co- controlling heat-exchanger pump 6 of instrument 8 and liquid level controller 5 processed, hot water line 23 and steam pipework 1 are opened, extacting glue pot
The hot water with design temperature is obtained in 11, after liquid level rises to normal value, flow quantity control instrument 8 and liquid level controller 5 are controlled jointly
The closing of water pump 6 is heated, hot water line 23 and steam pipework 1 are closed, and whole automatic control process is completed.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of enzyme process manufacturing of gelatin automatically carries colloid system, including extacting glue pot, it is characterised in that is connected on extacting glue pot
Hot water control module, PH adjustment controls module, temperature control modules and enzyme preparation are automatically added to module in extacting glue pot；
Hot water control module includes being sequentially connected the hot-water cylinder connect, hot water line, heat-exchanger pump, liquid level controller, heat exchanger, temperature
Sensor, flow quantity control instrument, automatic regulating valve and steam pipework one, automatic regulating valve are used for the opening and closing for controlling steam pipework one,
Heat exchanger is exchanged heat for steam with hot water, and temperature sensor is used for the temperature for detecting the hot water after exchanging heat, flow quantity control instrument
For controlling the flow of the hot water entered in extacting glue pot, liquid level controller is used to controlling the opening and closing of heat-exchanger pump, liquid level controller and
The addition of flow quantity control instrument co- controlling hot water；
PH adjustment controls module includes sour storage tank, acid tube road, alkali storage tank, alkali pipeline, sour chemical pump, alkali chemical pump and PH controls
Instrument processed, sour storage tank, acid tube road and sour chemical pump, which are formed, supplies sour circuit, and alkali storage tank, alkali pipeline and alkali chemical pump form and supply alkali
Circuit, PH controllers control the opening and closing of sour chemical pump and alkali chemical pump respectively, and PH adjustment controls module is used to control in extacting glue pot
PH value；
Temperature control modules include temperature sensor, automatic regulating valve, steam pipework two and chuck heater in extacting glue pot, folder
Set heater includes chuck, and chuck is set on the outer wall of extacting glue pot, and forms the confined space that can accommodate steam, steam
Pipeline two is used to convey steam into confined space, and automatic regulating valve is used for the opening and closing for controlling steam pipework two, temperature sensor
The opening and closing of automatic regulating valve is controlled, temperature control modules are used to control the temperature in extacting glue pot in extacting glue pot；
Enzyme preparation, which is automatically added to module, includes enzyme storage tank, enzyme pipeline and the measuring pump on enzyme pipeline, and enzyme pipeline is connected and carried
Glue pot and enzyme storage tank, measuring pump are used for the flow for controlling enzyme.
2. enzyme process manufacturing of gelatin as claimed in claim 1 automatically carries colloid system, it is characterised in that extacting glue pot is conical flat-bottomed
Pot, the side wall of conical flat-bottomed pot slope inwardly to form the big small structure in bottom in top.
3. enzyme process manufacturing of gelatin as claimed in claim 1 automatically carries colloid system, it is characterised in that is set in the pot of extacting glue pot
There is mechanical agitation module, mechanical agitation module includes controllable speed motor and agitating device, and controllable speed motor is used to control stirring dress
The rotating speed put, agitating device are used to be stirred the material in extacting glue pot.
4. enzyme process manufacturing of gelatin as claimed in claim 1 automatically carries colloid system, it is characterised in that the inwall of chuck is provided with
Polyurathamc heat-insulation layer.
5. enzyme process manufacturing of gelatin as claimed in claim 1 automatically carries colloid system, it is characterised in that the bottom of extacting glue pot is provided with
Adhesive control module is put, putting adhesive control module includes putting sebific duct road, dense on sebific duct road located at putting located at what extacting glue pot put gel outlet
Sensor and automatic regulating valve are spent, concentration sensor controls the opening and closing of automatic regulating valve.
6. enzyme process manufacturing of gelatin as claimed in claim 1 automatically carries colloid system, it is characterised in that the top material of extacting glue pot
Porch is provided with mass flow control module, and mass flow control module includes mass flow control valve, mass flow control mould
Block is used for the flow of control material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720609452.9U CN206872727U (en) | 2017-05-27 | 2017-05-27 | A kind of enzyme process manufacturing of gelatin automatically carries colloid system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720609452.9U CN206872727U (en) | 2017-05-27 | 2017-05-27 | A kind of enzyme process manufacturing of gelatin automatically carries colloid system |
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| Publication Number | Publication Date |
|---|---|
| CN206872727U true CN206872727U (en) | 2018-01-12 |
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ID=61336660
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| CN201720609452.9U Active CN206872727U (en) | 2017-05-27 | 2017-05-27 | A kind of enzyme process manufacturing of gelatin automatically carries colloid system |
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| CN (1) | CN206872727U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111440542A (en) * | 2020-05-09 | 2020-07-24 | 津榕(福建)明胶科技有限公司 | Extraction process of low-viscosity gelatin |
-
2017
- 2017-05-27 CN CN201720609452.9U patent/CN206872727U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111440542A (en) * | 2020-05-09 | 2020-07-24 | 津榕(福建)明胶科技有限公司 | Extraction process of low-viscosity gelatin |
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Effective date of registration: 20221228 Address after: 620000 China Pickle City, Dongpo District, Meishan City, Sichuan Province Patentee after: Meishan Huiyu Biotechnology Co.,Ltd. Address before: No. 82, Jinlong Shanzhuang South Road, Shipan Town, Jianyang City, Chengdu, Sichuan 641400 Patentee before: SICHUAN HUIYU BIOLOGICAL TECHNOLOGY CO.,LTD. |