CN206869659U - A kind of fixture of solid-liquid two-phase flow polishing different curvature parts like bent pipes - Google Patents
A kind of fixture of solid-liquid two-phase flow polishing different curvature parts like bent pipes Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 title claims abstract description 10
- 230000005514 two-phase flow Effects 0.000 title claims abstract description 9
- 230000000087 stabilizing effect Effects 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000005111 flow chemistry technique Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 abstract 1
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- 238000003754 machining Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
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- 230000003028 elevating effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 1
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Abstract
一种固液两相流研抛不同曲率弯管类零件的夹具,是一种利用磨粒流加工技术对不同曲率弯管类零件进行加工研抛的技术,主要包括工作台、导轨、夹具、收缩杆、升降器等部分,其特征在于其导轨部分可改变角度,此功能可实现对不同弯曲率进行抛光;夹具坐落在导轨上,可根据需要选择夹具定位的位置,且夹具连接收缩杆,夹具连接升降器,并且夹具本身为弹簧夹,可对不同口径、不同高度、不同宽度、不同曲率弯管类零件进行装夹;利用该夹具进行固液两相磨粒流研抛不同曲率弯管类零件不仅降低了管的粗糙度,同时也延长了管的寿命,且结构简单,容易装夹,节约成本。
A fixture for grinding and polishing elbow parts with different curvatures by solid-liquid two-phase flow. It is a technology for processing and polishing elbow parts with different curvatures using abrasive flow processing technology. It mainly includes worktables, guide rails, fixtures, Shrink rod, lifter and other parts are characterized in that the angle of the guide rail can be changed. This function can realize polishing of different curvatures; the fixture is located on the guide rail, and the location of the fixture can be selected according to the need, and the fixture is connected to the shrink rod. The fixture is connected to the lifter, and the fixture itself is a spring clamp, which can clamp pipe parts of different diameters, heights, widths, and curvatures; use the fixture to perform solid-liquid two-phase abrasive particle flow grinding and polishing of pipes with different curvatures Such parts not only reduce the roughness of the tube, but also prolong the life of the tube, and have a simple structure, easy clamping, and cost savings.
Description
技术领域technical field
本发明涉及一种固液两相流研抛不同曲率弯管类零件的夹具。The invention relates to a fixture for grinding and polishing bent pipe parts with different curvatures by solid-liquid two-phase flow.
背景技术Background technique
随着经济的迅速发展,我国对精密零件的应用也越来越广泛,随之衍生出磨粒流加工技术,对于一些复杂零件的抛光或者去毛刺等,传统的加工方法很难提高其光整度,比如使用人工打磨的方法进行抛光,这样对一些内孔或者细小夹缝很难起到作用,而有的零件根本无法使用传统的方法,磨粒流加工技术就是在针对这样的问题下产生的。With the rapid development of the economy, the application of precision parts in my country has become more and more extensive, and the abrasive flow processing technology has been derived. For the polishing or deburring of some complex parts, it is difficult for traditional processing methods to improve their finish. For example, manual polishing is used for polishing, so it is difficult to play a role in some inner holes or small cracks, and some parts cannot use traditional methods at all. Abrasive flow processing technology is produced for such problems. .
磨粒流加工技术是一种用于复杂曲面高效、精密光整加工方法,它是以磨料流介质在压力作用下流过工件所需加工的表面,产生研磨去除作用,并能够控制工件的材料去除率,以减少工件表面的波纹度和粗糙度,达到精密加工效果。磨粒流加工技术常用于需要复杂工序手工精加工、圆角或外形不易加工的复杂曲面,以及其他方法难以加工的部位。Abrasive flow machining technology is a high-efficiency and precise finishing method for complex curved surfaces. It uses abrasive flow media to flow through the surface of the workpiece under pressure to produce abrasive removal and control the material removal of the workpiece. rate to reduce the waviness and roughness of the surface of the workpiece to achieve the effect of precision machining. Abrasive flow machining technology is often used in complex curved surfaces that require manual finishing in complex processes, rounded corners or shapes that are difficult to process, and parts that are difficult to process by other methods.
但是,使用磨粒流加工技术对工件进行精加工之前,首先需要对工件设计一个专用的夹具,而对于同种种类不同形状的工件也需要不同的夹具,这样就会消耗人力物力,同时也会加大成本,造成诸多不便。However, before using abrasive flow machining technology to finish the workpiece, it is first necessary to design a special fixture for the workpiece, and different fixtures are required for the same type of workpiece with different shapes, which will consume manpower and material resources. Increase cost, cause inconvenience.
发明内容Contents of the invention
本发明涉及一种固液两相流研抛不同曲率弯管类零件的夹具,使得多种不同类型不同曲率弯管类零件都可使用本夹具,且本夹具可对不同弯曲率、不同高度、不同宽度、不同长度都适用。The invention relates to a fixture for grinding and polishing elbow parts with different curvatures by solid-liquid two-phase flow, so that the fixture can be used for various types of elbow parts with different curvatures, and the fixture can be used for different curvatures, different heights, Available in different widths and lengths.
一种固液两相流研抛不同曲率弯管类零件的夹具,其特征在于是一种通过一个工作台连接两个导轨可根据工件的大小、弯曲率、高度、宽度等进行变换位置的夹具来进行磨粒流抛光工件的加工装置。A fixture for grinding and polishing bent pipe parts with different curvatures by solid-liquid two-phase flow, which is characterized in that it is a fixture that connects two guide rails through a worktable and can change positions according to the size, curvature, height, width, etc. of the workpiece A processing device for abrasive flow polishing of workpieces.
该夹具主要是一种工作台(1)通过定位孔(2)配合螺栓(3)连接左右两个导轨(4),导轨(4)通过长螺栓(6)连接手动升降器(15),手动升降器由平台(5)、支撑架(7)、连接板(8)、支撑柱(9)、盖板(10)、摇杆(11)、螺帽(12)、旋转手柄(13)、升降台(14)、伸缩杆(16)、夹具(17)、弹簧夹 (18)、稳定接头(19)组成。The fixture is mainly a workbench (1) that connects the left and right guide rails (4) through positioning holes (2) and bolts (3). The guide rails (4) are connected to the manual lifter (15) through long bolts (6). The elevator consists of a platform (5), a support frame (7), a connecting plate (8), a support column (9), a cover plate (10), a rocking bar (11), a nut (12), a rotary handle (13), Elevating table (14), telescoping rod (16), clamp (17), spring clip (18), stabilizing joint (19) form.
工作台(1)上有多个定位孔(2)。A plurality of positioning holes (2) are arranged on the workbench (1).
导轨(4)通过螺栓(3)与工作台(1)配合,通过工件的形状确定导轨 (4)的位置后,将螺栓(3)拧死,确保导轨(4)在加工过程中位置不变。导轨为两个配合使用,且导轨可随意根据工件形状变换位置。The guide rail (4) cooperates with the workbench (1) through the bolt (3), after the position of the guide rail (4) is determined by the shape of the workpiece, screw the bolt (3) to ensure that the position of the guide rail (4) remains unchanged during the processing . Two guide rails are used together, and the guide rails can be freely changed according to the shape of the workpiece.
自动升降器由平台(5)、支撑架(7)、连接板(8)、支撑柱(9)、盖板 (10)、摇杆(11)、螺帽(12)、旋转手柄(13)、升降台(14)组成。The automatic lifter consists of a platform (5), a support frame (7), a connecting plate (8), a support column (9), a cover plate (10), a rocker (11), a nut (12), a rotary handle (13) , lifting platform (14) is formed.
导轨(4)与平台(5)通过长螺栓(6)相配合连接,通过工件确定平台位置时,将长螺栓拧死,使其固定不动。Guide rail (4) and platform (5) are matched and connected by long bolt (6), when determining platform position by workpiece, long bolt is screwed to death, and it is fixed.
平台(5)上有四个支撑架(7),支撑架(7)下端配有螺纹孔,长螺栓 (6)穿透平台(5)与支撑架(7)下端连接。Four bracing frames (7) are arranged on the platform (5), and the bracing frame (7) lower end is equipped with threaded holes, and the long bolt (6) penetrates the platform (5) and is connected with the bracing frame (7) lower end.
支撑架(7)上与连接板(8)配合,连接板(8)上下两端都设有凹槽且中心位置有一个圆孔,下端凹槽与支撑架(7)配合无缝隙使用。Cooperate with connecting plate (8) on the bracing frame (7), the upper and lower ends of connecting plate (8) are provided with grooves and a circular hole is arranged in the central position, and the lower end groove cooperates seamless use with bracing frame (7).
连接板(8)上端有四个支撑柱(9),连接板(8)的上端凹槽与支撑柱 (9)下端配合无缝隙使用。There are four supporting columns (9) at the upper end of the connecting plate (8), and the upper end groove of the connecting plate (8) cooperates with the lower end of the supporting column (9) for seamless use.
支撑柱(9)与盖板(10)配合使用,盖板(10)下端有四个凹槽与支撑柱(9)上端连接,盖板中心设有螺纹圆孔配合旋转手柄(13)使用。The support column (9) is used in conjunction with the cover plate (10). The lower end of the cover plate (10) has four grooves to be connected with the upper end of the support column (9). The center of the cover plate is provided with a threaded hole to cooperate with the rotary handle (13).
摇杆(11)穿过螺帽(12),且螺帽(12)与旋转手柄(13)配合使用,旋转手柄(13)穿过盖板(10)与升降台(14)连接,升降台(14)上端与连接板(8)的圆孔配合使用。The rocking rod (11) passes through the nut (12), and the nut (12) is used in conjunction with the rotary handle (13), the rotary handle (13) passes through the cover plate (10) and is connected with the lifting platform (14), and the lifting platform (14) The upper end is used in cooperation with the round hole of the connecting plate (8).
伸缩杆(16)的一端与升降台(14)连接,使之紧密结合。One end of telescoping rod (16) is connected with elevating platform (14), makes it tightly combined.
伸缩杆(16)的另一端与夹具(17)连接。The other end of telescopic rod (16) is connected with clamp (17).
夹具(17)配合弹簧夹(18)使用,使之可随意更改宽度。Fixture (17) is used in conjunction with spring clip (18), so that it can change the width at will.
稳定接头(19)安装在工件与夹具(17)接触的位置,稳定接头(19) 可旋转,直接适应管的宽度。A stabilizing joint (19) is mounted where the work piece comes into contact with the fixture (17), the stabilizing joint (19) is rotatable and adapts directly to the width of the pipe.
此结构为对称式结构,即两个导轨、手动升降器以及夹具部分结构完全一样,故不多做重复介绍。This structure is a symmetrical structure, that is, the structures of the two guide rails, the manual lifter and the fixture are exactly the same, so there is no need to repeat the introduction.
附图说明Description of drawings
图1为爆炸图Figure 1 is an exploded view
图2为俯视图Figure 2 is a top view
图3为手动升降器Figure 3 is the manual lifter
图4为导轨Figure 4 is the guide rail
图5为直管时夹具的位置Figure 5 shows the position of the clamp when the pipe is straight
工作台(1)、定位孔(2)、螺栓(3)、导轨(4)、平台(5)、长螺栓(6)、支撑架(7)、连接板(8)、支撑柱(9)、盖板(10)、摇杆(11)、螺帽(12)、旋转手柄(13)、升降台(14)、手动升降器(15)、伸缩杆(16)、夹具(17)、弹簧夹(18)、稳定接头(19)组成。Workbench (1), positioning hole (2), bolt (3), guide rail (4), platform (5), long bolt (6), support frame (7), connection plate (8), support column (9) , cover plate (10), rocker (11), nut (12), rotary handle (13), lifting platform (14), manual lifter (15), telescopic rod (16), clamp (17), spring Clamp (18), stable joint (19) form.
具体实施方式detailed description
以下通过具体实例说明本发明的具体实施方式,本领域技术人员可根据本说明书所揭示的内容轻易地了解本发明的优点及功效。The specific implementation manners of the present invention are described below through specific examples, and those skilled in the art can easily understand the advantages and effects of the present invention according to the content disclosed in this specification.
一种固液两相流研抛不同曲率弯管类零件的夹具,其特征在于是一种通过一个工作台连接两个导轨可根据工件的大小、弯曲率、高度、宽度等进行变换位置的夹具来进行磨粒流抛光工件的加工装置,一种固液两相流研抛不同曲率弯管类零件的夹具,其特征在于是一种工作台(1)通过定位孔(2)配合螺栓(3) 连接左右两个导轨(4),导轨(4)通过长螺栓(6)连接手动升降器(15),手动升降器由平台(5)由支撑架(7)、连接板(8)、支撑柱(9)、盖板(10)、摇杆(11)、螺帽(12)、旋转手柄(13)、升降台(14)、伸缩杆(16)、夹具(17)、弹簧夹(18)、稳定接头(19)组成。A fixture for grinding and polishing bent pipe parts with different curvatures by solid-liquid two-phase flow, which is characterized in that it is a fixture that connects two guide rails through a worktable and can change positions according to the size, curvature, height, width, etc. of the workpiece A processing device for polishing workpieces by abrasive flow, a fixture for polishing elbow parts with different curvatures by solid-liquid two-phase flow, is characterized in that a workbench (1) cooperates with bolts (3) through positioning holes (2) ) to connect the left and right guide rails (4), the guide rails (4) are connected to the manual lifter (15) through long bolts (6), and the manual lifter is supported by the platform (5) by the support frame (7), the connecting plate (8), and Column (9), cover plate (10), rocker (11), nut (12), rotary handle (13), lifting platform (14), telescopic rod (16), clamp (17), spring clip (18 ), a stable joint (19) is formed.
工作台(1)上有多个定位孔(2),通过工件的形状确定导轨(4)的位置后,将螺栓(3)拧死,确保导轨(4)在加工过程中位置不变。There are a plurality of positioning holes (2) on the workbench (1). After the position of the guide rail (4) is determined by the shape of the workpiece, the bolts (3) are screwed to ensure that the position of the guide rail (4) remains unchanged during processing.
导轨(4)上与手动升降器(15)通过长螺栓(6)相连接;自动升降器由平台(5)、支撑架(7)、连接板(8)、支撑柱(9)、盖板(10)、摇杆(11)、螺帽(12)、旋转手柄(13)、升降台(14)组成;导轨(4)与平台(5)通过长螺栓(6)相配合连接,通过工件确定平台位置时,将长螺栓拧死,使其固定不动,平台(5)上有四个支撑架(7),支撑架(7)下端配有螺纹孔,长螺栓(6)穿透平台(5)与支撑架(7)下端连接;支撑架(7)上与连接板(8)配合,连接板(8)上下两端都设有凹槽且中心位置有一个圆孔,下端凹槽与支撑架(7) 配合无缝隙使用,连接板(8)上端有四个支撑柱(9),连接板(8)的上端凹槽与支撑柱(9)下端配合无缝隙使用;支撑柱(9)与盖板(10)配合使用,盖板(10)下端有四个凹槽与支撑柱(9)上端连接,盖板中心设有螺纹圆孔配合旋转手柄(13)使用;摇杆(11)穿过螺帽(12),且螺帽(12)与旋转手柄(13) 配合使用,旋转手柄(13)穿过盖板(10)与升降台(14)连接,升降台(14) 上端与连接板(8)的圆孔配合使用。The guide rail (4) is connected with the manual elevator (15) by long bolts (6); the automatic elevator consists of a platform (5), a support frame (7), a connecting plate (8), a support column (9), a cover plate (10), rocker (11), nut (12), rotary handle (13), lifting platform (14); guide rail (4) and platform (5) are connected through long bolts (6), and pass the workpiece When determining the position of the platform, screw the long bolts to make it fixed, there are four support frames (7) on the platform (5), the lower ends of the support frames (7) are equipped with threaded holes, and the long bolts (6) penetrate the platform (5) Connect with the lower end of the support frame (7); match the support frame (7) with the connecting plate (8), the upper and lower ends of the connecting plate (8) are provided with grooves and there is a round hole in the center, and the lower end groove Cooperate with the support frame (7) for seamless use, there are four support columns (9) at the upper end of the connecting plate (8), and the upper end groove of the connecting plate (8) cooperates with the lower end of the supporting column (9) for seamless use; the supporting column ( 9) It is used in conjunction with the cover plate (10). There are four grooves at the lower end of the cover plate (10) to connect with the upper end of the support column (9). The center of the cover plate is provided with a threaded hole for use with the rotary handle (13); the rocker ( 11) Pass through the nut (12), and the nut (12) is used in conjunction with the rotating handle (13), the rotating handle (13) passes through the cover (10) and connects with the lifting platform (14), and the lifting platform (14) The upper end is used in cooperation with the round hole of the connecting plate (8).
伸缩杆(16)的一端与升降台(14)连接,使之紧密结合;伸缩杆(16) 的另一端与夹具(17)连接;夹具(17)配合弹簧夹(18)使用,使之可随意更改宽度;稳定接头(19)安装在工件与夹具(17)接触的位置,稳定接头(19) 可旋转,直接适应管的宽度。One end of the telescopic rod (16) is connected with the lifting platform (14) to make it tightly combined; the other end of the telescopic rod (16) is connected with the clamp (17); the clamp (17) cooperates with the spring clamp (18) to make it Change the width at will; the stabilizing joint (19) is installed where the workpiece comes into contact with the fixture (17), and the stabilizing joint (19) can be rotated to directly adapt to the width of the tube.
此结构为对称式结构,即两个导轨、手动升降器以及夹具部分结构完全一样。This structure is a symmetrical structure, that is, the two guide rails, the manual lifter and the fixture part have exactly the same structure.
实施方式1:Implementation mode 1:
如图所示1,当工件为90°角时,两个导轨的位置以及升降器位置的示意图,本例并不指定唯一方位。As shown in Figure 1, when the workpiece is at an angle of 90°, the schematic diagram of the position of the two guide rails and the position of the lifter, this example does not specify a unique orientation.
实施方式2:Implementation mode 2:
如图所示6,当工件为直管时,两个导轨的位置以及升降器位置的示意图,本例并不指定唯一方位。As shown in Figure 6, when the workpiece is a straight pipe, the schematic diagram of the position of the two guide rails and the position of the lifter is not specified in this example.
本领域技术人员应当理解,虽然本发明提供多个实施方式进行描述的,但并非每个实施方式仅包含一个独立的技术方案;说明书中如此叙述仅仅是为了清楚起见,本领域技术人员应当将说明书作为一个整体加以理解,并将各实施方式中所涉及的技术方案看作是可以相互组合成不同实施例的方式来理解本发明的保护范围。Those skilled in the art should understand that although the present invention provides multiple implementations for description, not each implementation only includes an independent technical solution; the description in the description is only for clarity, and those skilled in the art should refer to the description It should be understood as a whole, and the protection scope of the present invention should be understood by considering the technical solutions involved in the various embodiments as being able to be combined with each other to form different embodiments.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106891252A (en) * | 2017-03-22 | 2017-06-27 | 长春理工大学 | A kind of fixture of solid-liquid two-phase flow polishing different curvature parts like bent pipes |
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Cited By (1)
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| CN106891252A (en) * | 2017-03-22 | 2017-06-27 | 长春理工大学 | A kind of fixture of solid-liquid two-phase flow polishing different curvature parts like bent pipes |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180112 |