CN206860839U - Transmission device and there is its monorail train - Google Patents

Transmission device and there is its monorail train Download PDF

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CN206860839U
CN206860839U CN201720630148.2U CN201720630148U CN206860839U CN 206860839 U CN206860839 U CN 206860839U CN 201720630148 U CN201720630148 U CN 201720630148U CN 206860839 U CN206860839 U CN 206860839U
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shaft assembly
oil
output shaft
transmission device
input shaft
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叶虎
丁佳
陈瑞兴
黄鹏
魏世晨
刘莹
关云辉
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CRRC Qishuyan Institute Co Ltd
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CRRC Qishuyan Institute Co Ltd
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Abstract

本实用新型提供了一种传动装置及具有其的单轨列车,该传动装置包括:箱体;输入轴组件,设置在箱体内;输出轴组件,设置在箱体内,输入轴组件与输出轴组件驱动连接,输出轴组件的轴线水平设置,输入轴组件的轴线与水平面之间具有夹角;润滑单元,设置在输出轴组件上,输出轴组件驱动润滑单元动作以润滑输入轴组件。应用本实用新型的技术方案,以解决现有技术中的齿轮箱内部零部件的润滑困难的问题。

This utility model provides a transmission device and a monorail train having the same. The transmission device includes: a housing; an input shaft assembly disposed within the housing; an output shaft assembly disposed within the housing, the input shaft assembly and the output shaft assembly being drivenly connected, the axis of the output shaft assembly being horizontally positioned, and the axis of the input shaft assembly forming an angle with the horizontal plane; and a lubrication unit disposed on the output shaft assembly, the output shaft assembly driving the lubrication unit to lubricate the input shaft assembly. The technical solution of this utility model solves the problem of difficult lubrication of internal components of gearboxes in the prior art.

Description

传动装置及具有其的单轨列车Transmission device and monorail train having same

技术领域technical field

本实用新型涉及机车传动技术领域,具体而言,涉及一种传动装置及具有其的单轨列车。The utility model relates to the technical field of locomotive transmission, in particular to a transmission device and a monorail train with the same.

背景技术Background technique

目前,单轨车主要分为跨座式单轨车和悬挂式单轨车。由于单轨车转向架空间非常有限,尤其是横向和垂向空间更小,因此,转向架驱动系统在设计时通常将零部件纵向布置,以满足空间要求。此种方式下电机纵向布置,而由于转向架两侧导向轮空间限制,电机甚至与水平面形成夹角,此种方式对于齿轮传动系统的齿轮设计以及齿轮箱内部零部件的润滑设计带来了极大地困难。At present, monorail vehicles are mainly divided into straddle monorail vehicles and suspension monorail vehicles. Since the bogie space of a monorail car is very limited, especially the lateral and vertical space is smaller, the components of the bogie drive system are usually arranged longitudinally to meet the space requirements when designing the bogie drive system. In this way, the motor is arranged longitudinally, and due to the limited space of the guide wheels on both sides of the bogie, the motor even forms an included angle with the horizontal plane. The earth is difficult.

实用新型内容Utility model content

本实用新型提供一种传动装置及具有其的单轨列车,以解决现有技术中的齿轮箱内部零部件的润滑困难的问题。The utility model provides a transmission device and a monorail train equipped with the same, to solve the problem of difficult lubrication of the internal parts of the gearbox in the prior art.

根据本实用新型的一个方面,提供了一种传动装置,包括:箱体;输入轴组件,设置在箱体内;输出轴组件,设置在箱体内,输入轴组件与输出轴组件驱动连接,输出轴组件的轴线水平设置,输入轴组件的轴线与水平面之间具有夹角;润滑单元,设置在输出轴组件上,输出轴组件驱动润滑单元动作以润滑输入轴组件。According to one aspect of the present invention, a transmission device is provided, including: a box body; an input shaft assembly arranged in the box body; an output shaft assembly arranged in the box body, the input shaft assembly and the output shaft assembly are drivingly connected, and the output shaft assembly The axis of the assembly is arranged horizontally, and there is an included angle between the axis of the input shaft assembly and the horizontal plane; the lubricating unit is arranged on the output shaft assembly, and the output shaft assembly drives the lubricating unit to lubricate the input shaft assembly.

进一步地,润滑单元包括甩油环,甩油环套设在输出轴组件上。Further, the lubricating unit includes an oil throwing ring, and the oil throwing ring is sleeved on the output shaft assembly.

进一步地,甩油环包括:甩油本体;甩油叶片,甩油叶片设置在甩油本体上,通过甩油叶片将油液甩至输入轴组件上。Further, the oil throwing ring includes: an oil throwing body; an oil throwing blade, the oil throwing blade is arranged on the oil throwing body, and the oil is thrown onto the input shaft assembly through the oil throwing blade.

进一步地,传动装置还包括挡油部,挡油部设置在箱体内且与甩油环对应设置,挡油部可将甩油环甩出的油液传送至输入轴组件。Further, the transmission device further includes an oil deflector, which is arranged in the case and corresponding to the oil flinger, and the oil deflector can transmit the oil thrown off by the oil flinger to the input shaft assembly.

进一步地,箱体上设置有挡油槽,挡油槽形成挡油部。Further, an oil retaining groove is arranged on the box body, and the oil retaining groove forms an oil retaining portion.

进一步地,输入轴组件包括第一轴承单元和输入轴,输入轴通过第一轴承单元可转动地设置在箱体内,甩油环与挡油部配合以对第一轴承单元进行润滑。Further, the input shaft assembly includes a first bearing unit and an input shaft, the input shaft is rotatably arranged in the casing through the first bearing unit, and the oil flinger cooperates with the oil deflector to lubricate the first bearing unit.

进一步地,传动装置还包括传动单元,输入轴组件通过传动单元与输出轴组件驱动连接。Further, the transmission device further includes a transmission unit, and the input shaft assembly is drivingly connected to the output shaft assembly through the transmission unit.

进一步地,传动单元包括锥齿轮组件,输入轴组件通过锥齿轮组件与输出轴组件连接。Further, the transmission unit includes a bevel gear assembly, and the input shaft assembly is connected with the output shaft assembly through the bevel gear assembly.

进一步地,输出轴组件包括第一输出轴、第二输出轴、中间轴和差速器,输入轴组件与中间轴驱动连接,差速器与中间轴固定连接,差速器分别连接第一输出轴和第二输出轴。Further, the output shaft assembly includes a first output shaft, a second output shaft, an intermediate shaft and a differential, the input shaft assembly is drivingly connected to the intermediate shaft, the differential is fixedly connected to the intermediate shaft, and the differential is respectively connected to the first output shaft and the second output shaft.

进一步地,润滑单元设置在中间轴上。Further, the lubricating unit is arranged on the intermediate shaft.

进一步地,箱体包括:上箱体,输入轴组件设置在上箱体内;下箱体,与上箱体可拆卸连接,输出轴组件设置在上箱体和下箱体形成的容纳腔内。Further, the box body includes: an upper box body, in which the input shaft assembly is arranged; a lower box body, which is detachably connected with the upper box body, and the output shaft assembly is arranged in the accommodation cavity formed by the upper box body and the lower box body.

根据本实用新型的另一方面,提供了一种单轨列车,包括传动装置,传动装置为上述提供的传动装置。According to another aspect of the present utility model, a monorail train is provided, including a transmission device, and the transmission device is the transmission device provided above.

应用本实用新型的技术方案,通过将输出轴组件的轴线配置为水平设置,输入轴组件的轴线与水平面之间具有夹角,能够节省纵向空间,而将润滑单元设置在输出轴组件上,通过输出轴组件驱动润滑单元以润滑输入轴组件能够实现对高位零部件的润滑作用。此种配置方式相对于现有技术而言,通过输出轴组件带动润滑单元动作,从而能够方便、高效地对高位零部件进行有效润滑,进而也能够提升传动装置的工作性能。Applying the technical scheme of the utility model, by configuring the axis of the output shaft assembly to be horizontal, there is an angle between the axis of the input shaft assembly and the horizontal plane, which can save longitudinal space, and the lubrication unit is arranged on the output shaft assembly, through The output shaft assembly drives the lubricating unit to lubricate the input shaft assembly to achieve lubrication of high-position components. Compared with the prior art, this configuration mode drives the lubricating unit to move through the output shaft assembly, so that high-level components can be effectively lubricated conveniently and efficiently, and the working performance of the transmission device can also be improved.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:

图1示出了根据本实用新型实施例提供的传动装置的结构示意图;Fig. 1 shows a schematic structural diagram of a transmission provided according to an embodiment of the present invention;

图2示出了图1中传动装置的A-A剖视图;Fig. 2 shows the A-A cross-sectional view of the transmission device in Fig. 1;

图3示出了图1中传动装置的P向视图;Fig. 3 shows the P direction view of transmission device in Fig. 1;

图4示出了根据本实用新型实施例提供的差速器的结构示意图。Fig. 4 shows a schematic structural diagram of a differential provided according to an embodiment of the present invention.

其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:

10、箱体;11、上箱体;12、下箱体;13、第一螺栓;14、弹性连接平面;15、连接法兰;16、安装口;20、输入轴组件;21、第一轴承单元;22、输入轴;30、输出轴组件;31、第一输出轴;32、第二输出轴;33、中间轴;34、差速器;341、第三锥齿轮;342、第一行星架;343、第二行星架;344、第四锥齿轮;40、润滑单元;41、甩油本体;42、甩油叶片;50、挡油部;60、传动单元;61、主动锥齿轮;62、从动锥齿轮;70、油标;80、磁性油堵;90、密封部;100、第一圆锥滚子轴承;110、第二圆锥滚子轴承;120、第二螺栓;130、第一油封;140、第一输出轴箱体;150、第二输出轴箱体;160、第二油封;170、第三圆锥滚子轴承;180、第四圆锥滚子轴承;190、轴承座;200、第一轮毂法兰;210、第二轮毂法兰;220、调整垫片;230、第三螺栓。10. Box body; 11. Upper box body; 12. Lower box body; 13. First bolt; 14. Elastic connection plane; 15. Connecting flange; 16. Installation port; 20. Input shaft assembly; 21. First Bearing unit; 22, input shaft; 30, output shaft assembly; 31, first output shaft; 32, second output shaft; 33, intermediate shaft; 34, differential; 341, third bevel gear; 342, first Planetary carrier; 343, second planetary carrier; 344, fourth bevel gear; 40, lubricating unit; 41, oil throwing body; 42, oil throwing blade; 50, oil retaining part; 60, transmission unit; 61, driving bevel gear ;62, driven bevel gear; 70, oil level; 80, magnetic oil plug; 90, sealing part; 100, first tapered roller bearing; 110, second tapered roller bearing; 120, second bolt; 130, The first oil seal; 140, the first output shaft casing; 150, the second output shaft casing; 160, the second oil seal; 170, the third tapered roller bearing; 180, the fourth tapered roller bearing; 190, bearing seat ; 200, the first hub flange; 210, the second hub flange; 220, the adjusting gasket; 230, the third bolt.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. The following description of at least one exemplary embodiment is merely illustrative in nature, and in no way serves as any limitation of the invention and its application or use. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.

在本实用新型的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present utility model, it should be understood that orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. indicate The orientation or positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description. In the absence of a contrary statement, these orientation words do not indicate or imply the referred device Or elements must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as limiting the protection scope of the present utility model; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe the The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations”. Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.

此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本实用新型保护范围的限制。In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing corresponding components. To limit the scope of protection of the utility model.

如图1至图4所示,根据本实用新型的具体实施例提供了一种传动装置,该传动装置包括箱体10、输入轴组件20、输出轴组件30和润滑单元40,其中,输入轴组件20设置在箱体10内,输出轴组件30设置在箱体内,输入轴组件20与输出轴组件30驱动连接,输出轴组件30的轴线水平设置,输入轴组件20的轴线与水平面之间具有夹角,润滑单元40设置在输出轴组件30上,输出轴组件30驱动润滑单元40动作以润滑输入轴组件20。As shown in Figures 1 to 4, a transmission device is provided according to a specific embodiment of the present invention, the transmission device includes a casing 10, an input shaft assembly 20, an output shaft assembly 30 and a lubricating unit 40, wherein the input shaft The assembly 20 is arranged in the box body 10, the output shaft assembly 30 is arranged in the box body, the input shaft assembly 20 is drivingly connected with the output shaft assembly 30, the axis of the output shaft assembly 30 is arranged horizontally, and there is a gap between the axis of the input shaft assembly 20 and the horizontal plane. Included angle, the lubricating unit 40 is arranged on the output shaft assembly 30 , and the output shaft assembly 30 drives the lubricating unit 40 to lubricate the input shaft assembly 20 .

应用此种配置方式,通过将输出轴组件30的轴线配置为水平设置,输入轴组件20的轴线与水平面之间具有夹角α,能够节省纵向空间,而将润滑单元40设置在输出轴组件30上,通过输出轴组件30驱动润滑单元40以润滑输入轴组件20能够实现对高位零部件的润滑作用。此种配置方式相对于现有技术而言,通过输出轴组件带动润滑单元动作,从而能够方便、高效地对高位零部件润滑,进而也能够提升传动装置的工作性能。其中,在本实用新型中,夹角α的范围可为0~45°。With this arrangement, by configuring the axis of the output shaft assembly 30 to be horizontal, there is an angle α between the axis of the input shaft assembly 20 and the horizontal plane, which can save longitudinal space, and the lubrication unit 40 is arranged on the output shaft assembly 30 Above all, the lubricating unit 40 is driven by the output shaft assembly 30 to lubricate the input shaft assembly 20 so as to realize the lubricating effect on high-level components. Compared with the prior art, this configuration mode drives the lubricating unit to move through the output shaft assembly, so that high-level components can be lubricated conveniently and efficiently, and the working performance of the transmission device can also be improved. Wherein, in the present utility model, the range of the included angle α may be 0-45°.

在本实用新型中,考虑工艺的复杂度及润滑效果,可将润滑单元40配置为包括甩油环,甩油环套设在输出轴组件30上。如图2所示,输出轴组件30在输入轴组件20的驱动下动作,输出轴组件30动作可带动套设在其上的甩油环转动,甩油环可将油箱内的油液甩至输入轴组件20上以对输入轴组件20进行润滑。In the present invention, considering the complexity of the process and the lubricating effect, the lubricating unit 40 can be configured to include an oil throwing ring, and the oil throwing ring is sleeved on the output shaft assembly 30 . As shown in Figure 2, the output shaft assembly 30 moves under the drive of the input shaft assembly 20, the action of the output shaft assembly 30 can drive the oil throwing ring sleeved on it to rotate, and the oil throwing ring can throw the oil in the oil tank to on the input shaft assembly 20 to lubricate the input shaft assembly 20 .

为了提高甩油效果,在本实用新型中,可将甩油环配置为包括甩油本体41和甩油叶片42,甩油叶片42设置在甩油本体41上,通过甩油叶片42将油液甩至输入轴组件20上。具体地,作为本实用新型的一个具体实施例,考虑甩油叶片的甩油效果,可将甩油叶片42设置为“八”字型分布的叶片,其中,甩油叶片42和甩油本体41可为一体成型或者通过连接件固定连接在一起。应用此种配置方式,由于叶片为“八”字型分布,能够起到双向甩油的目的,从而增加甩油效果。In order to improve the oil throwing effect, in the utility model, the oil throwing ring can be configured to include the oil throwing body 41 and the oil throwing blade 42, the oil throwing blade 42 is arranged on the oil throwing body 41, and the oil liquid Throw it onto the input shaft assembly 20. Specifically, as a specific embodiment of the present utility model, considering the oil throwing effect of the oil throwing blades, the oil throwing blades 42 can be set as "eight" shaped distribution blades, wherein the oil throwing blades 42 and the oil throwing body 41 It can be integrally formed or fixedly connected together by connectors. With this configuration method, since the blades are distributed in an "eight" shape, it can achieve the purpose of two-way oil rejection, thereby increasing the oil rejection effect.

进一步地,为了提高对输入轴组件20的转动单元的润滑效果,可将传动装置配置为还包括挡油部50,挡油部50设置在箱体10内且与甩油环对应设置,挡油部50可将甩油环甩出的油液传送至输入轴组件20。应用此种配置方式,通过配置挡油部50,从而当甩油环动作以将油液甩出至挡油部50时,挡油部50对甩出油液施加反力,可将油液反弹至待润滑部分。作为本实用新型的一个具体实施例,挡油部50设置在输入轴组件20的靠近第一轴承单元21的位置,甩油环动作以将油液甩出至挡油部50,由于挡油部50靠近第一轴承单元21,从而挡油部50可将油液反弹至第一轴承单元21处,以提高对第一轴承单元21的润滑效果。Further, in order to improve the lubricating effect on the rotating unit of the input shaft assembly 20, the transmission device can be configured to further include an oil deflector 50, which is arranged in the box body 10 and corresponding to the oil throwing ring, and the oil deflector The part 50 can transmit the oil thrown off by the oil flinger to the input shaft assembly 20 . Applying this configuration method, by configuring the oil deflector 50, when the oil flinger moves to throw the oil to the oil deflector 50, the oil deflector 50 exerts a counter force on the flung oil, and the oil can be rebounded to the part to be lubricated. As a specific embodiment of the present utility model, the oil deflector 50 is arranged at the position of the input shaft assembly 20 close to the first bearing unit 21, and the oil flinger acts to throw the oil to the oil deflector 50, because the oil deflector 50 is close to the first bearing unit 21 , so that the oil deflector 50 can rebound the oil to the first bearing unit 21 to improve the lubricating effect on the first bearing unit 21 .

为了简化传动装置的结构以及提高结构的紧凑度,可在箱体上设置挡油槽,挡油槽形成挡油部50。具体地,如图1所示,可在箱体成型时直接成型有挡油槽,挡油槽的个数可为一个,也可为多个,此处不做限制,只要能够实现对第一轴承单元21的有效润滑即可。In order to simplify the structure of the transmission device and improve the compactness of the structure, an oil retaining groove can be provided on the casing, and the oil retaining groove forms the oil retaining portion 50 . Specifically, as shown in Figure 1, the oil retaining groove can be directly formed when the box is formed, and the number of the oil retaining groove can be one or more, and there is no limitation here, as long as the first bearing unit can be realized 21 effective lubrication.

进一步地,在本实用新型中,为了驱动输出轴组件30的转动,可将输入轴组件20配置为包括第一轴承单元21和输入轴22,输入轴22通过第一轴承单元21可转动地设置在箱体10内,甩油环与挡油部50配合以对第一轴承单元21进行润滑。Further, in the present utility model, in order to drive the rotation of the output shaft assembly 30, the input shaft assembly 20 may be configured to include a first bearing unit 21 and an input shaft 22, and the input shaft 22 is rotatably arranged through the first bearing unit 21 In the box body 10 , the oil flinger cooperates with the oil deflector 50 to lubricate the first bearing unit 21 .

具体地,如图2所示,第一轴承单元21包括轴承座190、第一圆锥滚子轴承100和第二圆锥滚子轴承110,在箱体10内输入轴位置处设置有轴承座190,输入轴22通过第一圆锥滚子轴承100和第二圆锥滚子轴承110安装在轴承座190上。其中,在箱体10的靠近输入轴22的上部设置有用于润滑第一圆锥滚子轴承100和第二圆锥滚子轴承110的挡油槽。为了提高箱体10的密封效果,可在输入轴22与箱体10的连接的端部位置处设置密封部90。进一步地,为了进一步提升箱体10的密封效果,可将密封部90选为迷宫密封部。Specifically, as shown in FIG. 2, the first bearing unit 21 includes a bearing seat 190, a first tapered roller bearing 100 and a second tapered roller bearing 110, and the bearing seat 190 is provided at the position of the input shaft in the box body 10, The input shaft 22 is mounted on the bearing housing 190 through the first tapered roller bearing 100 and the second tapered roller bearing 110 . Wherein, an oil retaining groove for lubricating the first tapered roller bearing 100 and the second tapered roller bearing 110 is provided on the upper part of the casing 10 close to the input shaft 22 . In order to improve the sealing effect of the casing 10 , a sealing portion 90 may be provided at the end position of the connection between the input shaft 22 and the casing 10 . Further, in order to further improve the sealing effect of the box body 10, the sealing portion 90 may be selected as a labyrinth sealing portion.

在本实用新型中,为了实现动力的传递,传动装置还包括传动单元60,输入轴组件20通过传动单元60与输出轴组件30驱动连接。进一步地,为了节省纵向空间,可将传动单元60配置为包括锥齿轮组件,输入轴组件20通过锥齿轮组件与输出轴组件30连接。具体地,如图2所示,在输入轴22上设置有主动锥齿轮61,输出轴组件30包括中间轴33,在中间轴33上设置有从动锥齿轮62,当传动装置工作时,输入轴22转动以带动主动锥齿轮61动作,主动锥齿轮61与从动锥齿轮62啮合以传递扭矩和转速,从动锥齿轮62的转动可带动与其固定连接中间轴33转动。在本实用新型中,从动锥齿轮62可通过第二螺栓120与中间轴33固定连接。In the present invention, in order to realize power transmission, the transmission device further includes a transmission unit 60 through which the input shaft assembly 20 is drivingly connected to the output shaft assembly 30 . Further, in order to save longitudinal space, the transmission unit 60 may be configured to include a bevel gear assembly, and the input shaft assembly 20 is connected to the output shaft assembly 30 through the bevel gear assembly. Specifically, as shown in Figure 2, a driving bevel gear 61 is provided on the input shaft 22, and the output shaft assembly 30 includes an intermediate shaft 33, and a driven bevel gear 62 is provided on the intermediate shaft 33. When the transmission works, the input The shaft 22 rotates to drive the driving bevel gear 61 to move. The driving bevel gear 61 meshes with the driven bevel gear 62 to transmit torque and speed. The rotation of the driven bevel gear 62 can drive the intermediate shaft 33 fixedly connected with it to rotate. In the present invention, the driven bevel gear 62 can be fixedly connected with the intermediate shaft 33 through the second bolt 120 .

在本实用新型中,为了在车辆通过小曲线半径的轨道时,能够实现两边的车轮转速差,补偿两个车轮的行程差以减小车轮磨损,可将输出轴组件30配置为包括第一输出轴31、第二输出轴32、中间轴33和差速器34,输入轴组件20与中间轴33驱动连接,差速器34与中间轴33固定连接,差速器34分别连接第一输出轴31和第二输出轴32。In the present utility model, in order to realize the wheel speed difference on both sides and compensate the travel difference of the two wheels to reduce wheel wear when the vehicle passes a track with a small curve radius, the output shaft assembly 30 can be configured to include a first output Shaft 31, second output shaft 32, intermediate shaft 33 and differential 34, input shaft assembly 20 is drivingly connected to intermediate shaft 33, differential 34 is fixedly connected to intermediate shaft 33, and differential 34 is respectively connected to the first output shaft 31 and the second output shaft 32.

具体地,如图2所示,中间轴33的两端通过第二轴承单元安装在第一输出轴箱体140和第二输出轴箱体150上,具体地,第二轴承单元包括第三圆锥滚子轴承170和第四圆锥滚子轴承180,中间轴33的两端通过第三圆锥滚子轴承170和第四圆锥滚子轴承180安装在第一输出轴箱体140和第二输出轴箱体150上。为了调整轴承之间的间隙和齿轮接触之间的间隙,在第二输出轴箱体150和第四圆锥滚子轴承180之间设置有调整垫片220。同样地,在第一输出轴箱体140和第三圆锥滚子轴承170之间也设置有调整轴承之间以及齿轮接触间间隙的调整垫片。Specifically, as shown in FIG. 2, both ends of the intermediate shaft 33 are installed on the first output shaft case 140 and the second output shaft case 150 through the second bearing unit. Specifically, the second bearing unit includes a third cone The roller bearing 170 and the fourth tapered roller bearing 180, the two ends of the intermediate shaft 33 are installed on the first output shaft casing 140 and the second output shaft casing through the third tapered roller bearing 170 and the fourth tapered roller bearing 180 body 150. In order to adjust the clearance between the bearings and the clearance between the gears, an adjusting washer 220 is provided between the second output shaft case 150 and the fourth tapered roller bearing 180 . Similarly, an adjusting shim is provided between the first output shaft case 140 and the third tapered roller bearing 170 to adjust the gap between the bearings and the contact between the gears.

如图2所示,差速器34设置在中间轴33内,其中差速器34的具体结构如图4所示。差速器34包括两个行星架,即第一行星架342和第二行星架343,以及第三锥齿轮341和第四锥齿轮344。其中,当传动装置工作时,输入轴22转动以带动主动锥齿轮61动作,主动锥齿轮61与从动锥齿轮62啮合以传递扭矩和转速,从动锥齿轮62的转动可带动与其固定连接中间轴33转动。中间轴33的转动带动第一行星架342和第二行星架343同步转动,第一行星架342和第二行星架343通过设置在其端部的行星齿轮带动第三锥齿轮341和第四锥齿轮344转动,从而带动分别与第三锥齿轮341和第四锥齿轮344相连接的车轮转动。As shown in FIG. 2 , the differential 34 is arranged in the intermediate shaft 33 , and the specific structure of the differential 34 is shown in FIG. 4 . The differential 34 includes two planetary carriers, namely a first planetary carrier 342 and a second planetary carrier 343 , and a third bevel gear 341 and a fourth bevel gear 344 . Wherein, when the transmission device is working, the input shaft 22 rotates to drive the action of the driving bevel gear 61, and the driving bevel gear 61 meshes with the driven bevel gear 62 to transmit torque and speed. The shaft 33 rotates. The rotation of the intermediate shaft 33 drives the first planetary carrier 342 and the second planetary carrier 343 to rotate synchronously, and the first planetary carrier 342 and the second planetary carrier 343 drive the third bevel gear 341 and the fourth bevel gear through the planetary gears arranged at their ends. The gear 344 rotates, thereby driving the wheels respectively connected with the third bevel gear 341 and the fourth bevel gear 344 to rotate.

具体地,当车辆处于直行状态时,由于两个轮子所受到应力相同,行星架上的行星齿轮无相对运动;当车辆处于转弯状态时,由于两个轮子的转弯半径不同,两个轮子就会出现滑转的趋势,从而产生两个不同的滑移力,两个滑移力作用到行星齿轮上,此时,行星轮发生相应的自转,让两个轮子以不同的转动速度通过弯道,从而避免轮子以边滚边滑动的方式运动,有效降低能耗和轮子的磨损。Specifically, when the vehicle is in a straight-ahead state, the planetary gears on the planet carrier have no relative motion because the stress on the two wheels is the same; when the vehicle is in a turning state, because the turning radius of the two wheels is different, the two wheels will There is a tendency to slip, resulting in two different slip forces, which act on the planetary gears. At this time, the planetary gears rotate accordingly, allowing the two wheels to pass through the curve at different rotation speeds. Thereby avoiding the movement of the wheels in a rolling and sliding manner, effectively reducing energy consumption and wear of the wheels.

在本实用新型中,第三锥齿轮341与靠近第四圆锥滚子轴承180的第二输出轴32连接,第四锥齿轮344与靠近第三圆锥滚子轴承170的第一输出轴31连接。其中,考虑连接可靠性及方便性,可将第三锥齿轮341设置为与靠近第四圆锥滚子轴承180的第二输出轴32采用花键进行连接,第四锥齿轮344与靠近第三圆锥滚子轴承170的第一输出轴31采用花键进行连接。In the present invention, the third bevel gear 341 is connected to the second output shaft 32 close to the fourth tapered roller bearing 180 , and the fourth bevel gear 344 is connected to the first output shaft 31 close to the third tapered roller bearing 170 . Wherein, considering connection reliability and convenience, the third bevel gear 341 can be set to be connected with the second output shaft 32 close to the fourth tapered roller bearing 180 by splines, and the fourth bevel gear 344 is connected with the second output shaft 32 close to the third conical roller bearing 180. The first output shaft 31 of the roller bearing 170 is connected by a spline.

进一步地,为了通过中间轴33转动以驱动润滑单元40运动,可将润滑单元40套设在中间轴33上。其中,润滑单元40可设置为甩油环,甩油环的甩油本体41的一侧分布有呈“八”字型的甩油叶片42,当中间轴33转动时带动甩油环转动,甩油叶片42将齿轮箱体内部的润滑油搅动起来,甩到箱体壁上以及挡板沟槽上,通过挡板沟槽对油液作用力,从而使得油液进入轴承座190以润滑第一圆锥滚子轴承100和第二圆锥滚子轴承110。Further, in order to drive the lubricating unit 40 to move through the rotation of the intermediate shaft 33 , the lubricating unit 40 can be sleeved on the intermediate shaft 33 . Wherein, the lubricating unit 40 can be set as an oil throwing ring, and one side of the oil throwing body 41 of the oil throwing ring is distributed with an oil throwing blade 42 in the shape of "eight", and when the intermediate shaft 33 rotates, the oil throwing ring is driven to rotate, and the oil throwing ring is rotated. The oil vane 42 stirs the lubricating oil inside the gear box, throws it onto the box wall and the baffle groove, and acts on the oil through the baffle groove, so that the oil enters the bearing seat 190 to lubricate the first The tapered roller bearing 100 and the second tapered roller bearing 110 .

在本实用新型中,为了方便零件装配及拆卸,可将箱体10配置为包括上箱体11和下箱体12,其中,输入轴组件20设置在上箱体11内,下箱体12与上箱体11可拆卸连接,输出轴组件30设置在上箱体11和下箱体12形成的容纳腔内。具体地,如图1所示,上箱体11和下箱体12沿着中间轴33的中心线可拆卸连接,而为了方便安装减震弹簧,在上箱体11上设置安装有弹性连接平面14,上箱体11和下箱体12可通过第一螺栓13相连接。In the utility model, in order to facilitate the assembly and disassembly of parts, the box body 10 can be configured to include an upper box body 11 and a lower box body 12, wherein the input shaft assembly 20 is arranged in the upper box body 11, and the lower box body 12 and the lower box body The upper case 11 is detachably connected, and the output shaft assembly 30 is disposed in the accommodation cavity formed by the upper case 11 and the lower case 12 . Specifically, as shown in Figure 1, the upper box body 11 and the lower box body 12 are detachably connected along the center line of the intermediate shaft 33, and in order to facilitate the installation of shock absorbing springs, an elastic connection plane is installed on the upper box body 11. 14. The upper box body 11 and the lower box body 12 can be connected by first bolts 13 .

进一步地,为了方便与电机相连接,在上箱体11的输入端端部设置有与电机刚性连接的电机连接法兰15,在连接法兰15的一侧设置有安装和拆卸连轴节的安装口16,该安装口16能够同时保证电机的冷却风循环。再者,为了方便排放油液,在下箱体12的底部可配置有用于排放油液的磁性油堵80。为了方便观察油位,在磁性油堵80上方还设置有观察齿轮箱体内润滑油油位的油标70。Further, in order to facilitate the connection with the motor, a motor connecting flange 15 rigidly connected to the motor is provided at the input end of the upper case 11, and a connecting flange 15 is provided on one side of the connecting flange 15 to install and disassemble the coupling. The installation port 16 can ensure the cooling air circulation of the motor at the same time. Furthermore, in order to facilitate oil discharge, a magnetic oil plug 80 for oil discharge can be arranged at the bottom of the lower box 12 . In order to observe the oil level conveniently, an oil mark 70 for observing the lubricating oil level in the gear case is also provided above the magnetic oil plug 80 .

在本实用新型中,为了对第一输出轴31和第二输出轴32进行支撑,可将传动装置配置为还包括第一输出轴箱体140和第二输出轴箱体150,第一输出轴箱体140和第二输出轴箱体150分别设置在中间轴33的两端,且第一输出轴箱体140和第二输出轴箱体150均可通过第三螺栓230固定连接在箱体10上。In the present utility model, in order to support the first output shaft 31 and the second output shaft 32, the transmission device can be configured to further include a first output shaft case 140 and a second output shaft case 150, the first output shaft The box body 140 and the second output shaft box body 150 are arranged at both ends of the intermediate shaft 33 respectively, and both the first output shaft box body 140 and the second output shaft box body 150 can be fixedly connected to the box body 10 by the third bolt 230 superior.

进一步地,在本实用新型中,为了实现与两侧车轮的连接,在第一输出轴31的端部设置有连接车轮轮毂的第一轮毂法兰200,在第二输出轴32的端部设置有连接车轮轮毂的第二轮毂法兰210。第一输出轴箱体140内设置有第一输出轴31,第二输出轴箱体150内设置有第二输出轴32,第一输出轴31和第二输出轴32分别和差速器34相连接,从而能够将中间轴33的动力传递到车轮上,以驱动列车前进。Further, in the utility model, in order to realize the connection with the wheels on both sides, a first hub flange 200 connected to the wheel hub is provided at the end of the first output shaft 31, and a hub flange 200 is provided at the end of the second output shaft 32. There is a second hub flange 210 to which the wheel hub is attached. The first output shaft case 140 is provided with a first output shaft 31, the second output shaft case 150 is provided with a second output shaft 32, and the first output shaft 31 and the second output shaft 32 are in phase with the differential 34 respectively. connected so that the power of the intermediate shaft 33 can be transmitted to the wheels to drive the train forward.

为了防止箱体10内油液溢出,可在第一输出轴31和第一输出轴箱体140之间设置密封箱体10内部润滑油的第一油封130,在第二输出轴32和第二输出轴箱体150之间设置密封箱体10内部润滑油的第二油封160。In order to prevent oil from overflowing in the box body 10, a first oil seal 130 for sealing the lubricating oil inside the box body 10 can be set between the first output shaft 31 and the first output shaft box body 140, and between the second output shaft 32 and the second output shaft body 140. A second oil seal 160 for sealing lubricating oil inside the box 10 is arranged between the output shaft boxes 150 .

根据本实用新型的另一方面,提供了一种单轨列车,该单轨列车包括如上提供的传动装置。由于本实用新型的传动装置能够实现对齿轮箱内部零部件的有效润滑,从而延长了齿轮箱使用寿命,极大地提高单轨列车的工作性能。According to another aspect of the present utility model, a monorail train is provided, and the monorail train includes the transmission device as provided above. Since the transmission device of the utility model can effectively lubricate the internal parts of the gear box, the service life of the gear box is prolonged, and the working performance of the monorail train is greatly improved.

综上所述,本实用新型通过在上箱体靠近输入轴的部位设置适当的挡板沟槽,输出轴上设置搅油效果良好的甩油环,能够实现高位轴承润滑;通过采用轴交角为90°的小尺寸锥齿轮一级传动,达到了输入轴、输出轴呈90°夹角,输入轴可根据空间结构倾斜,与水平面呈夹角设置,极大地减小了安装空间尺寸;通过在输出轴内部设置差速器,在通过小曲线半径的轨道时,能够实现两边车轮转速差,补偿两个车轮的行程差,减小车轮磨损;通过在上箱体与电机连接法兰处设置联轴节安装口,从而检修维护方便。In summary, the utility model can realize high-position bearing lubrication by setting a suitable baffle groove on the upper box close to the input shaft, and setting an oil throwing ring with good oil stirring effect on the output shaft; by adopting the shaft intersection angle of The 90° small-sized bevel gear first-stage transmission achieves a 90° angle between the input shaft and the output shaft. The input shaft can be tilted according to the spatial structure and set at an angle with the horizontal plane, which greatly reduces the size of the installation space; A differential is installed inside the output shaft. When passing through a track with a small curve radius, the speed difference between the wheels on both sides can be realized, the travel difference between the two wheels can be compensated, and the wear of the wheels can be reduced. The shaft joint installation port is convenient for inspection and maintenance.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (12)

1.一种传动装置,其特征在于,包括:1. A transmission device, characterized in that, comprising: 箱体(10);Box (10); 输入轴组件(20),设置在所述箱体(10)内;an input shaft assembly (20), arranged in the box (10); 输出轴组件(30),设置在所述箱体内,所述输入轴组件(20)与所述输出轴组件(30)驱动连接,所述输出轴组件(30)的轴线水平设置,所述输入轴组件(20)的轴线与水平面之间具有夹角;The output shaft assembly (30) is arranged in the box, the input shaft assembly (20) is drivingly connected with the output shaft assembly (30), the axis of the output shaft assembly (30) is arranged horizontally, and the input There is an included angle between the axis of the shaft assembly (20) and the horizontal plane; 润滑单元(40),设置在所述输出轴组件(30)上,所述输出轴组件(30)驱动所述润滑单元(40)动作以润滑所述输入轴组件(20)。The lubricating unit (40) is arranged on the output shaft assembly (30), and the output shaft assembly (30) drives the lubricating unit (40) to lubricate the input shaft assembly (20). 2.根据权利要求1所述的传动装置,其特征在于,所述润滑单元(40)包括甩油环,所述甩油环套设在所述输出轴组件(30)上。2. The transmission device according to claim 1, characterized in that, the lubricating unit (40) comprises an oil throwing ring, and the oil throwing ring is sleeved on the output shaft assembly (30). 3.根据权利要求2所述的传动装置,其特征在于,所述甩油环包括:3. The transmission device according to claim 2, wherein the oil flinger comprises: 甩油本体(41);Oil throwing body (41); 甩油叶片(42),所述甩油叶片(42)设置在所述甩油本体(41)上,通过所述甩油叶片(42)将油液甩至所述输入轴组件(20)上。The oil throwing blade (42), the oil throwing blade (42) is arranged on the said oil throwing body (41), and the oil liquid is thrown onto the input shaft assembly (20) through the oil throwing blade (42) . 4.根据权利要求2所述的传动装置,其特征在于,所述传动装置还包括挡油部(50),所述挡油部(50)设置在所述箱体(10)内且与所述甩油环对应设置,所述挡油部(50)可将所述甩油环甩出的油液传送至所述输入轴组件(20)。4. The transmission device according to claim 2, characterized in that, the transmission device further comprises an oil deflector (50), and the oil deflector (50) is arranged in the box (10) and is connected to the The oil throwing ring is arranged correspondingly, and the oil deflector (50) can transmit the oil thrown off by the oil throwing ring to the input shaft assembly (20). 5.根据权利要求4所述的传动装置,其特征在于,所述箱体(10)上设置有挡油槽,所述挡油槽形成所述挡油部(50)。5. The transmission device according to claim 4, characterized in that, an oil retaining groove is arranged on the box body (10), and the oil retaining groove forms the oil retaining portion (50). 6.根据权利要求4所述的传动装置,其特征在于,所述输入轴组件(20)包括第一轴承单元(21)和输入轴(22),所述输入轴(22)通过所述第一轴承单元(21)可转动地设置在所述箱体(10)内,所述甩油环与所述挡油部(50)配合以对所述第一轴承单元(21)进行润滑。6. The transmission device according to claim 4, characterized in that, the input shaft assembly (20) comprises a first bearing unit (21) and an input shaft (22), and the input shaft (22) passes through the first A bearing unit (21) is rotatably arranged in the box body (10), and the oil flinger cooperates with the oil deflector (50) to lubricate the first bearing unit (21). 7.根据权利要求1所述的传动装置,其特征在于,所述传动装置还包括传动单元(60),所述输入轴组件(20)通过所述传动单元(60)与所述输出轴组件(30)驱动连接。7. The transmission device according to claim 1, characterized in that, the transmission device further comprises a transmission unit (60), and the input shaft assembly (20) communicates with the output shaft assembly through the transmission unit (60) (30) DRIVE CONNECTION. 8.根据权利要求7所述的传动装置,其特征在于,所述传动单元(60)包括锥齿轮组件,所述输入轴组件(20)通过所述锥齿轮组件与所述输出轴组件(30)连接。8. The transmission device according to claim 7, characterized in that, the transmission unit (60) comprises a bevel gear assembly, and the input shaft assembly (20) connects with the output shaft assembly (30) through the bevel gear assembly )connect. 9.根据权利要求1所述的传动装置,其特征在于,所述输出轴组件(30)包括第一输出轴(31)、第二输出轴(32)、中间轴(33)和差速器(34),所述输入轴组件(20)与所述中间轴(33)驱动连接,所述差速器(34)与所述中间轴(33)固定连接,所述差速器(34)分别连接所述第一输出轴(31)和所述第二输出轴(32)。9. The transmission device according to claim 1, characterized in that, the output shaft assembly (30) comprises a first output shaft (31), a second output shaft (32), an intermediate shaft (33) and a differential (34), the input shaft assembly (20) is drivingly connected to the intermediate shaft (33), the differential (34) is fixedly connected to the intermediate shaft (33), and the differential (34) The first output shaft (31) and the second output shaft (32) are respectively connected. 10.根据权利要求9所述的传动装置,其特征在于,所述润滑单元(40)设置在所述中间轴(33)上。10. The transmission device according to claim 9, characterized in that, the lubricating unit (40) is arranged on the intermediate shaft (33). 11.根据权利要求1至10中任一项所述的传动装置,其特征在于,所述箱体(10)包括:11. The transmission device according to any one of claims 1 to 10, characterized in that, the box (10) comprises: 上箱体(11),所述输入轴组件(20)设置在所述上箱体(11)内;an upper case (11), the input shaft assembly (20) is arranged in the upper case (11); 下箱体(12),与所述上箱体(11)可拆卸连接,所述输出轴组件(30)设置在所述上箱体(11)和所述下箱体(12)形成的容纳腔内。The lower box (12) is detachably connected to the upper box (11), and the output shaft assembly (30) is arranged in the accommodation formed by the upper box (11) and the lower box (12). cavity. 12.一种单轨列车,包括传动装置,其特征在于,所述传动装置为权利要求1至11中任一项所述的传动装置。12. A monorail train, comprising a transmission device, characterized in that the transmission device is the transmission device according to any one of claims 1 to 11.
CN201720630148.2U 2017-06-01 2017-06-01 Transmission device and there is its monorail train Active CN206860839U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108757841A (en) * 2018-07-30 2018-11-06 浙江顺天传动科技股份有限公司 Turntable special reduction gear
CN108980311A (en) * 2017-06-01 2018-12-11 中车戚墅堰机车车辆工艺研究所有限公司 Transmission device and monorail train with it

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108980311A (en) * 2017-06-01 2018-12-11 中车戚墅堰机车车辆工艺研究所有限公司 Transmission device and monorail train with it
CN108980311B (en) * 2017-06-01 2024-10-15 中车戚墅堰机车车辆工艺研究所股份有限公司 Transmission device and monorail train with same
CN108757841A (en) * 2018-07-30 2018-11-06 浙江顺天传动科技股份有限公司 Turntable special reduction gear

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