CN206851055U - A kind of carbon fiber energy-saving heating module and ground heating system - Google Patents
A kind of carbon fiber energy-saving heating module and ground heating system Download PDFInfo
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- CN206851055U CN206851055U CN201720735737.7U CN201720735737U CN206851055U CN 206851055 U CN206851055 U CN 206851055U CN 201720735737 U CN201720735737 U CN 201720735737U CN 206851055 U CN206851055 U CN 206851055U
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Abstract
The utility model discloses a kind of carbon fiber energy-saving heating module and ground heating system, the carbon fiber energy-saving heating module includes warming plate, heat-conducting plate and line with heating function, the heat-conducting plate is arranged on the top of warming plate, the line with heating function is arranged on the heat-conducting plate, the line with heating function includes setting at least two carbon fiber heating unit wires of fasciculation, every carbon fiber heating unit wires include setting the more carbon fiber wires and insulating barrier of fasciculation, the more carbon fiber wires are arranged in insulating barrier, the carbon fiber wire quantity of different carbon fiber heating unit wires is identical or different.Line with heating function in carbon fiber energy-saving heating module of the present utility model uses double joint or more carbon fiber heating unit wires, play the hot superposition of more carbon fiber heating unit wires, reach the temperature of needs, the carbon fiber wire quantity of individual carbon fibers heat-generating units line reduces, heating power reduces, and reduces power consumption.
Description
Technical field
Carbon fiber field is the utility model is related to, more particularly to a kind of carbon fiber energy-saving heating module and ground heating system.
Background technology
Carbon fiber is a kind of new material of excellent in mechanical performance, and the heat generating wire cable of all size is made of carbon fiber, has
The two-fold advantage and characteristic of carbon and fiber, there is fast good thermal conversion rate, heating, resistance value stabilization and be evenly distributed
Advantage and be widely used in every field.1/4 of its proportion less than steel, tensile strength are 7-9 times of steel, tensile elastic
Modulus is also higher than steel, compared with metallic cable, accounts for and has great advantage, and is the optimal substitute products of traditional floor heating cable.
Carbon fiber cable on the market is usually to form one carbon fiber heating by more carbon fiber exothermic wires are twisted now
Body 5, referring to Fig. 6, then insulation sheath 6 is superscribed in portion in the outside week of above-mentioned carbon fiber exothermic part 5 and is formed, so made
Following two shortcomings at least be present in the carbon fiber cable of formation：Firstth, sub-thread carbon fiber exothermic part will reach the caloric value of needs,
With regard to needing to be twisted substantial amounts of carbon fiber exothermic wire, resistance reduces, and electric current becomes big, and actual heating power becomes big, that is, the electricity consumed
Greatly；Secondth, the sheath temperature capability of existing carbon fiber cable outer layer is relatively low, can not meet the use of some high temperature application environments
It is required that.
On the other hand, in the prior art, the line with heating function of heating floor is typically laid on floor body, in floor body
On open up winding displacement groove, not only grooving processes are complicated, and the defects of easily cause floor delamination splitting.Also having in the prior art will
Line with heating function is laid in cement, but so easily causes heating slowly, and power consumption is high.
Utility model content
In order to solve problem of the prior art, the utility model provides a kind of carbon fiber energy-saving heating module and floor heating system
System, technical scheme are as follows：
On the one hand, the utility model provides a kind of carbon fiber energy-saving heating module, including warming plate, heat-conducting plate and heating
Line, the heat-conducting plate are arranged on the top of warming plate, and the line with heating function is arranged on the heat-conducting plate, and the line with heating function includes setting
At least two carbon fiber heating unit wires of pencil are set to, every carbon fiber heating unit wires include setting more carbon of fasciculation
Filament and insulating barrier, the more carbon fiber wires are arranged in insulating barrier, the carbon fiber of different carbon fiber heating unit wires
Silk quantity is identical or different.
Further, the heat-conducting plate is provided with winding displacement groove, and the line with heating function is arranged in winding displacement groove.
Further, the line with heating function also includes heat conduction protective layer, and the heat conduction protective layer is arranged on described at least two
The outside of carbon fiber heating unit wires.
Further, the winding displacement groove has wire casing outlet, and the wire casing outlet is arranged on heat-conducting plate edge, described
Drawn from the wire casing outlet at the both ends of line with heating function.
Further, the both ends end set of the line with heating function has joint, and the joint is used to coordinate with power supply interface, institute
Joint is stated to be tightly connected with power supply interface.
Further, the first metalwork and the second metalwork, first metalwork and the second gold medal are included in the joint
Category part docks one by one with the both ends of line with heating function respectively.
Further, the insulating barrier is made up of high-temperature insulation material, and the heat conduction protective layer is fire-retardant by high temperature resistant PVC
Material or high temperature resistant CPVC fire proofings are made.
Further, set on the warming plate it is fluted, the winding displacement groove be embedded in the groove in, the winding displacement groove
For snakelike arrangement or back-shaped arrangement.
Further, the heat-conducting plate is metallic plate, metal foil or heat conduction film layer made of carbon crystal material.
On the other hand, the utility model provides a kind of ground heating system, including floor, power supply interface and it is multiple as described above
Carbon fiber energy-saving heating module, the power supply interface be used for carbon fiber energy-saving heating module line with heating function power, multiple carbon
Fibre energy saving heating module is laid side by side, and the floor covering layers are on carbon fiber energy-saving heating module.
Carbon fiber energy-saving heating module provided by the utility model can produce following beneficial effect：
A. the more carbon fiber wires composition individual carbon fibers heat-generating units line of pencil, the utility model use double joint or more
Carbon fiber heating unit wires, the carbon fiber wire quantity of individual carbon fibers heat-generating units line reduce, and resistance increases, and electric current diminishes, and sends out
Thermal power reduces, and saves electric energy；
B. the hot superposition of more carbon fiber heating unit wires is played, reaches the temperature of needs；
C. in the end set joint of carbon fiber energy-saving heating module, coordinate with power supply interface, facilitate the laying of line with heating function.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the present utility model
Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the structural representation for the carbon fiber energy-saving heating module that the utility model embodiment provides；
Fig. 2 is the heat-conducting plate schematic top plan view for the carbon fiber energy-saving heating module that the utility model embodiment provides；
Fig. 3 is the structural representation of the line with heating function for the carbon fiber energy-saving heating module that the utility model embodiment provides；
Fig. 4 is the structural representation of the heating wire terminal for the carbon fiber energy-saving heating module that the utility model embodiment provides
Figure；
Fig. 5 is the line with heating function preparation method flow chart for the carbon fiber energy-saving heating module that the utility model embodiment provides；
Fig. 6 is the structural representation of carbon fiber heating cable in the prior art.
Wherein, reference is：1- warming plates, 2- heat-conducting plates, 21- winding displacement grooves, 22- wire casing outlets, 3- line with heating function,
31- carbon fiber heating unit wires, 32- insulating barriers, 33- heat conduction protective layers, 4- joints, the metalworks of 41- first, the metals of 42- second
Part, 5- carbon fiber exothermic parts, 6- insulation sheaths.
Embodiment
In order that those skilled in the art more fully understand the utility model, it is real below in conjunction with the utility model
The accompanying drawing in example is applied, the technical scheme in the embodiment of the utility model is clearly and completely described, it is clear that be described
Embodiment is only the embodiment of the utility model part, rather than whole embodiments.Based on the reality in the utility model
Example is applied, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all should
When the scope for belonging to the utility model protection.
It should be noted that term " first " in specification and claims of the present utility model and above-mentioned accompanying drawing,
" second " etc. is for distinguishing similar object, without for describing specific order or precedence.It should be appreciated that so
The data used can exchange in the appropriate case, so that embodiment of the present utility model described herein can be with except at this
In diagram or description those beyond order implement.In addition, term " comprising " and " having " and their any deformation, meaning
Figure be to cover it is non-exclusive include, for example, containing the process of series of steps or unit, method, apparatus, product or equipment
Be not necessarily limited to those steps or the unit clearly listed, but may include not list clearly or for these processes,
The intrinsic other steps of method, product or equipment or unit.
Embodiment 1
In one embodiment of the present utility model, there is provided a kind of carbon fiber energy-saving heating module, it is described referring to Fig. 1
Carbon fiber energy-saving heating module includes warming plate 1, heat-conducting plate 2 and line with heating function 3, and the heat-conducting plate 2 is arranged on the upper of warming plate 1
Side, the line with heating function 3 are arranged on the heat-conducting plate 2.
For the ease of the line with heating function 3 of being arranged on heat-conducting plate 2, the heat-conducting plate 2 is provided with winding displacement groove 21, the heating
Line 3 is arranged in winding displacement groove 21, and referring to Fig. 2, the winding displacement groove 21 has for snakelike arrangement or back-shaped arrangement, the winding displacement groove 21
Wire casing outlet 22, the wire casing outlet 22 are arranged on the edge of heat-conducting plate 2, and the both ends of the line with heating function 3 are from the wire casing
Outlet 22 is drawn, but is above enforceable preferred embodiment, and the utility model is not with this concrete shape to arrangement
And the lead-out mode of line with heating function 3 defines.Accordingly, in order that the heat-conducting plate 2 provided with winding displacement groove 21 is fixed on warming plate 1
On, set on the warming plate 1 it is fluted, the winding displacement groove 21 be embedded in the groove in.Preferably, the heat-conducting plate 2 is
Metallic plate, metal foil or heat conduction film layer made of carbon crystal material.
Line with heating function 3 of the present utility model and single type carbon fiber heating line of the prior art are different, referring to Fig. 3,
The line with heating function 3 includes setting at least two carbon fiber heating unit wires 31 of fasciculation, every carbon fiber heating unit wires 31
More carbon fiber wires and insulating barrier 32 including setting fasciculation, the more carbon fiber wires are arranged in insulating barrier 32, different
Carbon fiber heating unit wires 31 carbon fiber wire quantity it is identical or different.The line with heating function 3 also includes heat conduction protective layer 33,
The heat conduction protective layer 33 is arranged on the outside of at least two carbon fiber heating unit wires 31.
Illustrated with both threads type：In the present embodiment, every carbon fiber heating unit wires 31 are sent out by 6000 carbon fibers
Heated filament is twisted to be formed, and the external sheath of twisted 6000 carbon fiber exothermic wires has insulating barrier 32, and the insulating barrier 32 is resistance to height
Adiabator is made, and high temperature resistant scope here is 260 DEG C or so, it is preferred to use Teflon material, Teflon scientific name are polytetrafluoro
Ethene (Polytetrafluoroethylene), english abbreviation PTFE, the product of this material are typically referred to as " not snearing
Layer ", it is a kind of artificial synthesized high polymer material for having used all hydrogen atoms in fluorine substitution polyethylene.This material has antiacid
Alkali resistant, resist the characteristics of various organic solvents, be practically insoluble in all solvents, meanwhile, polytetrafluoroethylene (PTFE) has resistant to elevated temperatures spy
Point, and there are good insulating properties, the carbon fiber exothermic wire for being coated with Teflon insulating barrier 32 is defined as individual carbon fibers
Heat-generating units line 31.In another embodiment of the present utility model, the insulating barrier 32 can use other high-temperature insulations
Material is made, such as the material such as polyimides, polytetrafluoroethylene (PTFE) (PTFE), modified polyacetal (POM).The utility model is to using
The specific species of high-temperature insulation material be not construed as limiting.
In the present embodiment, the quantity of the carbon fiber heating unit wires 31 is two, two carbon fiber heating unit wires
31 are close to setting side by side, and in the outside cladding heat conduction protective layer 33 of two carbon fiber heating unit wires 31, the heat conduction protection
Layer 33 is made of high temperature resistant PVC materials, and PVC scientific names are polyvinyl chloride, English abbreviation PVC (Polyvinyl chloride),
Resistant to elevated temperatures temperature in the utility model embodiment is 120 DEG C -130 DEG C, in another preferred embodiment of the present utility model
In, the heat conduction protective layer 33 is preferably made of high temperature resistant CPVC materials, and CPVC resins are by polyvinyl chloride (PVC) resin chlorination
Modified to be made, resistant to elevated temperatures temperature can reach 150 DEG C.
The end set of line with heating function 3 has joint 4 in carbon fiber energy-saving heating module of the present utility model, and the joint 4 is used
Coordinate in power supply interface, greatly provided convenience for wiring, it is preferable that pass through sealing ring between joint 4 and power supply interface
Connection, to prevent into water, referring to Fig. 4, in the present embodiment, the joint 4 includes the first metalwork 41 and the second metalwork
42, the metalwork 42 of the first metalwork 41 and second docks one by one with the both ends of line with heating function 3.
By taking 9.5m carbon fiber cable as an example, in the prior art, using single 12K specifications (12000 carbon fiber heatings
Silk) carbon fiber heating unit wires 31, heating power is about 176W, using double joint 6K specifications in the utility model embodiment
The carbon fiber heating unit wires 31 of (6000 carbon fiber exothermic wires), the two heating power summation of carbon fiber heating unit wires 31 drops
As little as 140W, greatly reduce power consumption.
The line with heating function for the carbon fiber energy-saving heating module that the utility model embodiment provides uses double joint or more carbon fibers
Line with heating function substitutes the manufacture craft of individual carbon fibers line with heating function in the prior art, on the premise of identical heating temp is reached, greatly
It is big to reduce heating power, save electric energy.
Embodiment 2
As different from Example 1, the carbon fiber heating unit wires 31 in the present embodiment are three, every carbon fiber heating
Unit wires 31 include 4000 carbon fiber wires.It is fine with the carbon of single 12K specifications (12000 carbon fiber exothermic wires) in the prior art
Dimension line with heating function is compared, and can equally realize the reduction of power consumption.
Accordingly, the carbon fiber exothermic wire of three carbon fiber heating unit wires 31 is wrapped up by insulating barrier 32, and heat conduction is protected
Sheath 33 wraps three carbon fiber heating unit wires 31, carbon fiber energy-saving made of the carbon fiber heating unit wires 31 of other quantity
Heating module is numerous to list herein.
Embodiment 3
In one embodiment of the present utility model, there is provided a kind of ground heating system, including floor, power supply interface and multiple
Carbon fiber energy-saving heating module as described in above-mentioned embodiment, the power supply interface are used for the hair to carbon fiber energy-saving heating module
Hot line is powered, and multiple carbon fiber energy-saving heating modules are laid side by side, and the floor covering layers are on carbon fiber energy-saving heating module.
The ground heating system that the utility model embodiment provides need not open up winding displacement groove on floor body, therefore be not in
Floor body because of fluting or directly with heating linear contact lay and caused by delamination splitting, the winding displacement groove of thermal insulation board can thermal insulation layer into
Formed during type, without follow-up fluting, therefore, can produce in batches and pad in factory, also eliminate this technique mistake of slotting
Journey, use manpower and material resources sparingly, substantially increase production efficiency.In addition, in installation floor, electric heating module can be laid on ground
Face, then covers floor body, and mounting means is more convenient compared to traditional heating floor.
Embodiment 4
In one embodiment of the present utility model, there is provided the making side of line with heating function in a kind of carbon fiber energy-saving heating module
Method, referring to Fig. 5, it the described method comprises the following steps：
S1, the outside that insulating barrier is coated on to more carbon fiber wires, are made individual carbon fibers heat-generating units line；
S2, heat conduction protective layer is coated on to more carbon fiber heating unit wires outsides；
S3, cutting obtain line with heating function.
Wherein, in S1, the individual carbon fibers heat-generating units line includes 6000 carbon fiber wires, and the insulating barrier is by resistance to height
Warm insulating materials is made；In S2, the heat conduction protective layer is by high temperature resistant PVC fire proofing or high temperature resistant CPVC fire proofing systems
Into illustrating as above, will not be repeated here.
Further, also include after S3, be connected at the both ends of carbon fiber energy-saving heating module with joint, the joint bag
Two metalworks are included, the metalwork is docked and connect one by one with the end of line with heating function.
In S3, the length of winding displacement groove matches in the length and heat-conducting plate of the line with heating function for cutting to obtain, will cut what is obtained
Line with heating function is come in winding displacement groove, and the both ends of line with heating function are drawn by wire casing outlet, are attempted by same joint.
Preferred embodiment of the present utility model is the foregoing is only, it is all in this practicality not to limit the utility model
Within new spirit and principle, any modification, equivalent substitution and improvements made etc., guarantor of the present utility model should be included in
Within the scope of shield.
Claims (10)
1. a kind of carbon fiber energy-saving heating module, it is characterised in that including warming plate (1), heat-conducting plate (2) and line with heating function (3), institute
The top that heat-conducting plate (2) is arranged on warming plate (1) is stated, the line with heating function (3) is arranged on the heat-conducting plate (2), the heating
Line includes setting at least two carbon fiber heating unit wires (31) of fasciculation, and every carbon fiber heating unit wires (31) includes setting
The more carbon fiber wires and insulating barrier (32) of pencil are set to, the more carbon fiber wires are arranged in insulating barrier (32), different
The carbon fiber wire quantity of carbon fiber heating unit wires (31) is identical or different.
2. carbon fiber energy-saving heating module according to claim 1, it is characterised in that the heat-conducting plate (2) is provided with row
Wire casing (21), the line with heating function (3) are arranged in winding displacement groove (21).
3. carbon fiber energy-saving heating module according to claim 1, it is characterised in that the line with heating function (3) also includes leading
Thermal-protective coating (33), the heat conduction protective layer (33) are arranged on the outside of at least two carbon fiber heating unit wires (31).
4. carbon fiber energy-saving heating module according to claim 2, it is characterised in that the winding displacement groove (21) has wire casing
Outlet (22), the wire casing outlet (22) are arranged on heat-conducting plate (2) edge, and the both ends of the line with heating function (3) are from described
Wire casing outlet (22) is drawn.
5. carbon fiber energy-saving heating module according to claim 1, it is characterised in that the both ends end of the line with heating function (3)
Portion is provided with joint (4), and the joint (4) is used to coordinate with power supply interface, and the joint (4) is tightly connected with power supply interface.
6. carbon fiber energy-saving heating module according to claim 5, it is characterised in that include first in the joint (4)
Metalwork (41) and the second metalwork (42), first metalwork (41) and the second metalwork (42) respectively with line with heating function (3)
Both ends dock one by one.
7. carbon fiber energy-saving heating module according to claim 3, it is characterised in that the insulating barrier (32) is by high temperature resistant
Insulating materials is made, and the heat conduction protective layer (33) is made up of high temperature resistant PVC fire proofing or high temperature resistant CPVC fire proofings.
8. carbon fiber energy-saving heating module according to claim 2, it is characterised in that be provided with the warming plate (1)
Groove, the winding displacement groove (21) are embedded in the groove, and the winding displacement groove (21) is snakelike arrangement or back-shaped arrangement.
9. the carbon fiber energy-saving heating module according to any one in claim 1-8, it is characterised in that the heat-conducting plate
(2) it is metallic plate, metal foil or heat conduction film layer made of carbon crystal material.
10. a kind of ground heating system, it is characterised in that including any one in floor, power supply interface and multiple such as claim 1-9
Described carbon fiber energy-saving heating module, the power supply interface is used to power to the line with heating function of carbon fiber energy-saving heating module, more
Individual carbon fiber energy-saving heating module is laid side by side, and the floor covering layers are on carbon fiber energy-saving heating module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720735737.7U CN206851055U (en) | 2017-06-22 | 2017-06-22 | A kind of carbon fiber energy-saving heating module and ground heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720735737.7U CN206851055U (en) | 2017-06-22 | 2017-06-22 | A kind of carbon fiber energy-saving heating module and ground heating system |
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| Publication Number | Publication Date |
|---|---|
| CN206851055U true CN206851055U (en) | 2018-01-05 |
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ID=60801864
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720735737.7U Active CN206851055U (en) | 2017-06-22 | 2017-06-22 | A kind of carbon fiber energy-saving heating module and ground heating system |
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| CN (1) | CN206851055U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107172728A (en) * | 2017-06-22 | 2017-09-15 | 苏州东方康碳新能源科技有限公司 | A kind of carbon fiber energy-saving heating module and ground heating system |
| CN108924975A (en) * | 2018-08-09 | 2018-11-30 | 徐州杰瑞钢结构有限公司 | A kind of heatable membrane structure |
-
2017
- 2017-06-22 CN CN201720735737.7U patent/CN206851055U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107172728A (en) * | 2017-06-22 | 2017-09-15 | 苏州东方康碳新能源科技有限公司 | A kind of carbon fiber energy-saving heating module and ground heating system |
| WO2018233292A1 (en) * | 2017-06-22 | 2018-12-27 | 苏州东方康碳新能源科技有限公司 | Energy-saving carbon fiber-based heat-generating module, and floor heating system |
| CN108924975A (en) * | 2018-08-09 | 2018-11-30 | 徐州杰瑞钢结构有限公司 | A kind of heatable membrane structure |
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